Metal tile integrated forming machine

Abstract

The present application relates to the technical field of metal tile production, and in particular to a metal tile integrated forming machine, comprising a conveying bracket, on which a plurality of parallel upper rotating shafts and lower rotating shafts are rotatably connected, the upper rotating shaft being located directly above the lower rotating shaft, a plurality of concave forming wheels being provided on the upper rotating shaft sleeve, the plurality of concave forming wheels being arranged along the axis of the upper rotating shaft, a plurality of convex forming wheels being provided on the lower rotating shaft sleeve, the plurality of convex forming wheels being arranged along the axis of the lower rotating shaft, a forming table being provided on one side of the conveying bracket, a tile edge forming plate being provided on the forming table, the tile edge forming plate being connected to a power structure for driving the tile edge forming plate to move up and down, a cutting knife being provided on the side of the tile edge forming plate away from the upper rotating shaft, thereby reducing the labor intensity of workers and improving the production efficiency of metal tiles.

Description

Technical Field

[0001] The present application relates to the technical field of metal tile production, and in particular to a metal tile integrated forming machine. Background Art

[0002] Metal tiles are building materials used to cover roofs and are made mainly of metal. Compared with traditional tiles, these tiles are more durable and have better waterproof properties.

[0003] In the production process of metal tiles, the metal plate is first pressed into a tile shape, and then the base glue, colored sand and surface glue are applied on the surface of the metal tile to make the tile surface more beautiful. The existing method of pressing metal tiles into a tile shape requires first cutting the metal plate into the required size, and then pressing the cut metal plate to form the metal plate into a tile shape.

[0004] The above-mentioned prior art solutions have the following defects: when processing tiles, the existing metal tile processing device requires the operator to place the metal plate in the mold, which not only increases the labor intensity of the workers, but also reduces the production efficiency of the metal tiles. Utility Model Content

[0005] In order to reduce the labor intensity of workers and improve the production efficiency of metal tiles, the present application provides a metal tile integrated forming machine.

[0006] The above technical objectives of this application are achieved through the following technical solutions:

[0007] A metal tile integrated forming machine comprises a conveying bracket, on which a plurality of parallel upper rotating shafts and lower rotating shafts are rotatably connected, the upper rotating shaft is located directly above the lower rotating shaft, a plurality of concave forming wheels are provided on the upper rotating shaft sleeve, and the plurality of concave forming wheels are arranged along the axis of the upper rotating shaft, the lower rotating shaft sleeve is provided with a plurality of convex forming wheels, and the plurality of convex forming wheels are arranged along the axis of the lower rotating shaft, a forming table is provided on one side of the conveying bracket, a tile edge forming plate is provided on the forming table, the tile edge forming plate is connected to a power structure for driving the tile edge forming plate to move up and down, and a cutting knife is provided on the side of the tile edge forming plate away from the upper rotating shaft.

[0008] By adopting the above scheme, the metal plate is put into the conveying bracket on one side of the conveying bracket, so that the metal plate enters between the upper rotating shaft and the lower rotating shaft, and the convex forming wheel and the concave forming wheel form corrugations on the surface of the metal plate, and then the metal plate reaches the top of the forming table, and the power structure drives the tile to move downward along the forming plate, so that the metal plate forms a row of tile shapes, and then the rotating shaft drives the metal plate to move forward, and this reciprocating process is repeated until the metal tile reaches the required length, and the cutting knife cuts the metal tile, thereby completing the production of the metal tile bottom plate. This achieves the purpose of reducing the labor intensity of workers and improving the production efficiency of metal tiles.

[0009] Optionally, the recesses of the concave forming wheels on the multiple upper rotating shafts have different shapes, and the recesses of the concave forming wheels closer to the tile edge forming plate are deeper; and the protrusions of the convex forming wheels on the multiple lower rotating shafts have different shapes, and the protrusions closer to the tile edge forming plate are larger.

[0010] By adopting the above solution, the corrugations are gradually formed, thereby preventing the metal plate from being broken due to excessive deformation.

[0011] Optionally, the conveying bracket is connected to a flattening roller that rotates along the side of the forming plate away from the tile, and two flattening rollers are provided, and the two flattening rollers are arranged up and down.

[0012] By adopting the above scheme, the flattening roller flattens the metal plate, so that the metal plate remains flat when entering the convex forming wheel and the concave forming wheel, reducing the damage of the metal plate and also reducing the shaking of the metal plate, making it easier to form the metal tile.

[0013] Optionally, the conveying bracket is connected to a driving motor, the driving motor is connected to a main sprocket, a lower driving sprocket and a lower driven sprocket are respectively provided at both ends of the lower rotating shaft, the main sprocket is connected to a transmission chain, the main sprocket is meshed with the lower driven sprocket through the transmission chain, and the lower driven sprocket connected to the lower rotating shaft is connected to the lower driving sprocket connected to another lower rotating shaft through the transmission chain.

[0014] By adopting the above scheme, the driving motor drives the main sprocket to rotate, thereby driving the lower driven sprocket on the lower rotating shaft to rotate through the transmission chain, thereby driving the lower rotating shaft to rotate, thereby driving the lower driving sprocket to rotate, thereby driving the lower driven sprocket of another lower rotating shaft to rotate, and so on, thereby driving all the lower rotating shafts to rotate, thereby driving all the convex forming wheels to rotate.

[0015] Optionally, an upper driving sprocket and an upper driven sprocket are respectively provided at both ends of the upper rotating shaft. The upper driven sprocket connected to the upper rotating shaft is connected to the upper driving sprocket of another upper rotating shaft through a transmission chain. One of the multiple upper rotating shafts is fixedly connected to a driven gear, and one of the multiple lower rotating shafts is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.

[0016] By adopting the above scheme, the lower shaft rotates to drive the driving gear to rotate, the driving gear drives the driven gear to rotate, thereby driving the upper shaft to rotate, thereby driving the upper driving sprocket of the upper shaft to rotate, thereby driving the upper driven sprocket of another upper driving sprocket to rotate through the transmission chain, thereby mobilizing all the upper shafts to rotate, thereby driving all the concave gears to rotate.

[0017] Optionally, the power structure includes a driving cylinder, which is fixedly connected above the forming table, and a piston rod of the driving cylinder is fixedly connected to the tile edge forming plate, guide rods are arranged on opposite sides of the forming table, and sliding sleeves are arranged on opposite sides of the tile edge forming plate, the sliding sleeves are arranged on the outside of the guide rods, and the sliding sleeves are slidably connected to the guide rods.

[0018] By adopting the above scheme, the piston rod of the driving cylinder is extended to drive the tile along the forming plate to move downward, so that the tile along the forming plate forms the metal plate, and the piston rod of the cylinder is retracted to drive the tile along the forming plate to move upward, and the tile along the forming plate slides through the sliding sleeve and the guide rod, so that the tile along the forming plate can only move up and down along the guide rod, thereby increasing the stability of the tile along the forming plate, so that the tile along the forming plate can form the metal tile more accurately.

[0019] Optionally, an inclined material guide plate is fixedly connected to the side of the forming table facing away from the conveying bracket.

[0020] By adopting the above scheme, after the cutting knife cuts the metal plate, the formed metal tiles slide along the guide plate, avoiding damage to the metal tiles caused by the free fall of the metal tiles, and making the landing point of the metal tiles more concentrated, so that multiple metal tiles can be stacked together, which is convenient for operators to organize and transport.

[0021] Optionally, a knife groove is provided above the forming table opposite to the cutting knife, and when the cutting knife cuts the metal plate, the cutting knife enters the knife groove.

[0022] By adopting the above solution, the cutting knife enters the knife groove after cutting the metal plate, thereby preventing the cutting knife from contacting with the surface of the forming table and causing damage to the cutting knife.

[0023] In summary, this application has the following technical effects:

[0024] 1. The metal plate is automatically formed into metal tiles by setting the concave forming wheel, convex forming wheel, tile edge forming plate and cutting knife, which reduces the labor intensity of workers and improves the production efficiency of metal tiles;

[0025] 2. By setting up the main sprocket, the lower driven sprocket and the lower driving sprocket, the driving motor can drive multiple lower rotating shafts to rotate at the same time;

[0026] 3. The knife groove is set to prevent the forming table from damaging the cutting knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of this application;

[0028] Figure 2 This is a partial structural diagram of the transmission bracket that this application intends to emphasize;

[0029] Figure 3 It is a schematic diagram of different shapes of concave and convex forming wheels intended by the present application;

[0030] Figure 4 This application intends to emphasize the partial structural schematic diagram on the forming table.

[0031] In the figure, 1, conveying bracket; 2, upper rotating shaft; 21, concave forming wheel; 3, lower rotating shaft; 31, convex forming wheel; 4, forming table; 41, guide rod; 42, guide plate; 43, top plate; 5, tile edge forming plate; 51, driving cylinder; 52, sliding sleeve; 6, cutting knife; 7, driving motor; 71, main sprocket; 72, lower driven sprocket; 73, lower driving sprocket; 74, upper driven sprocket; 75, upper driving sprocket; 76, transmission chain; 8, driving gear; 81, driven gear; 9, flattening roller. DETAILED DESCRIPTION

[0032] The present application is further described in detail below with reference to the accompanying drawings.

[0033] Reference Figure 1 A metal tile integrated forming machine includes a conveying bracket 1, on which a plurality of upper rotating shafts 2 and a plurality of lower rotating shafts 3 are rotatably connected, the upper rotating shaft 2 is fixedly connected with a concave forming wheel 21, and the lower rotating shaft 3 is fixedly connected with a convex forming wheel 31, a forming table 4 is arranged on one side of the conveying bracket 1, a tile edge forming plate 5 is arranged on the forming table 4, a power structure for driving the tile edge forming plate 5 to move up and down is connected to the tile edge forming template, and a cutting knife 6 is arranged on the tile edge forming plate 5 away from the upper rotating shaft 2. When metal tiles need to be formed, the metal plate is placed into the conveying bracket 1 on one side of the conveying bracket 1, so that the metal plate enters between the upper rotating shaft 2 and the lower rotating shaft 3, and the convex forming wheel 31 and the concave forming wheel 21 form corrugations on the surface of the metal plate. Then the metal plate reaches the top of the forming table 4, and the power structure drives the tile to move downward along the forming plate 5, so that the metal plate forms a row of tile shapes, and then the upper rotating shaft 2 and the lower rotating shaft 3 drive the metal plate to move forward, and this reciprocating process is repeated until the metal tile reaches the required length, and the cutting knife 6 cuts the metal tile to complete the production of the metal tile base plate, thereby achieving the purpose of reducing the labor intensity of workers and improving the production efficiency of metal tiles.

[0034] Reference Figure 2A flattening roller 9 is rotatably connected to the side of the conveying bracket 1 away from the forming table 4. The flattening roller 9 is parallel to the upper rotating shaft 2. Two flattening rollers 9 are provided, and the two flattening rollers 9 are arranged in the vertical direction. When in use, the metal plate passes between the two flattening rollers 9. The two flattening rollers 9 flatten the metal plate to keep the surface of the metal plate flat, and then the metal plate passes between the upper rotating shaft 2 and the lower rotating shaft 3, so that the metal plate can be formed more smoothly and the finished product can be more perfect. At the same time, the flattening roller 9 can also reduce the shaking of the metal plate and further increase the stability of metal plate forming.

[0035] Reference Figure 2 The transmission bracket 1 is fixedly connected with a driving motor 7, and the output shaft of the driving motor 7 is fixedly connected with a main sprocket 71. The two ends of the lower rotating shaft 3 are respectively fixedly connected with a lower driving sprocket 73 and a lower driven sprocket 72. The main sprocket 71 is connected with a transmission chain 76. The main sprocket 71 is meshed with the lower driven sprocket 72 through the transmission chain 76. The lower driven sprocket 72 connected to the lower rotating shaft 3 is connected to the lower driving sprocket 73 connected to another lower rotating shaft 3 through the transmission chain 76. When the driving motor 7 rotates, the driving motor 7 drives the main sprocket 71 to rotate, thereby driving the lower driven sprocket 72 on the lower rotating shaft 3 to rotate through the transmission chain 76, thereby driving the lower rotating shaft 3 to rotate, thereby driving the lower driving sprocket 73 to rotate, thereby driving the lower driven sprocket 72 of another lower rotating shaft 3 to rotate, and so on, thereby driving all the lower rotating shafts 3 to rotate, thereby driving all the convex forming wheels 31 to rotate, so that one driving motor 7 can drive all the convex forming wheels 31 to rotate, providing power for the movement of the metal plate.

[0036] Reference Figure 2 , an upper driving sprocket 75 and an upper driven sprocket 74 are respectively provided at both ends of the upper rotating shaft 2, the upper driven sprocket 74 connected to the upper rotating shaft 2 is connected to the upper driving sprocket 75 of another upper rotating shaft 2 through a transmission chain 76, one of the multiple upper rotating shafts 2 is fixedly connected to a driven gear 81, and one of the multiple lower rotating shafts 3 is fixedly connected to a driving gear 8, and the driving gear 8 is meshed with the driven gear 81. The rotation of the lower rotating shaft 3 drives the driving gear 8 to rotate, thereby driving the driven gear 81 to rotate, thereby driving the upper rotating shaft 2 to rotate, the upper rotating shaft 2 drives the upper driving sprocket 75 to rotate, the upper driving sprocket 75 drives the upper driven sprocket 74 of another upper rotating shaft 2 to rotate through the transmission chain 76, thereby driving another upper rotating shaft 2 to rotate, thereby driving all the upper rotating shafts 2 to rotate, so that the forming of the metal plate is smoother.

[0037] Reference Figure 2 and Figure 3The concave forming wheels 21 on the upper rotating shafts 2 have different notches, and the closer the concave forming wheels 21 are to the tile edge forming plate 5, the deeper the notches are. The convex forming wheels 31 on the lower rotating shafts 3 have different convex shapes, and the closer the convex forming wheels are to the tile edge forming plate 5, the more convex they are. This allows the corrugations on the metal plate to be gradually formed, and avoids excessive deformation of the metal plate that may damage the metal plate.

[0038] Reference Figure 4 A top plate 43 is arranged above the forming table 4. The top plate 43 is a rectangular plate. Four guide rods 41 are fixedly connected at the four corners of the top plate 43. The guide rods 41 are fixedly connected to the forming table 4 at one end away from the top plate. Two driving motors 7 are fixedly connected to the top plate 43. The piston rods of the two driving motors 7 are fixedly connected to the tile-edge forming plate 5 and the cutting knife 6 respectively. Sliding sleeves 52 are arranged on the opposite sides of the tile-edge forming plate 5. The sliding sleeves 52 are slidably connected to the outer side of the guide rods 41. Sliding sleeves 52 are fixedly arranged on the opposite sides of the cutting knife 6. The sliding sleeves 52 are slidably connected to the outer side of the guide rods 41. The tile-edge forming plate 5 and the cutting knife 6 are driven to move by the driving cylinder 51, and the guide rods 41 limit the displacement direction of the tile-edge forming plate 5 and the cutting knife 6, thereby increasing the lateral pressure bearing capacity of the tile-edge forming plate 5 and the cutting knife 6.

[0039] Reference Figure 4 A knife groove is provided on the upper surface of the forming table 4 facing the cutting knife 6, so that the cutting knife 6 has sufficient displacement margin after cutting the steel plate, avoiding damage to the cutting knife 6 caused by the forming table 4. An inclined guide plate 42 is fixedly connected to the side of the forming table 4 away from the conveying bracket 1, so that the metal tiles after forming can slide down along the guide plate 42, avoiding damage to the metal tiles caused by the free fall of the metal tiles, and making the landing point of the metal tiles more accurate, so that multiple metal tiles can be stacked more neatly, which is convenient for operators to sort and transport.

[0040] The specific implementation principle of the present application is: when it is necessary to form metal tiles, the metal tiles are passed between the two flattening rollers 9, and then the metal plate is entered between the upper rotating shaft 2 and the lower rotating shaft 3. The convex forming wheel 31 and the concave forming wheel 21 gradually form corrugations on the surface of the metal plate. Then the metal plate reaches the top of the forming table 4, and the driving cylinder 51 drives the tile to move downward along the forming plate 5, so that the metal plate forms a row of tile shapes. Then the lower rotating shaft 3 and the upper rotating shaft 2 drive the metal plate to move forward, and this reciprocating process is repeated until the metal tile reaches the required length. The driving cylinder 51 drives the cutting knife 6 to cut the metal tile, thereby completing the production of the metal tile base plate, thereby achieving the purpose of reducing the labor intensity of workers and improving the production efficiency of metal tiles.

[0041] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. A metal tile integrated forming machine, characterized in that: The invention comprises a conveying bracket (1), wherein a plurality of parallel upper rotating shafts (2) and lower rotating shafts (3) are rotatably connected to the conveying bracket (1), wherein the upper rotating shaft (2) is located directly above the lower rotating shaft (3), wherein a plurality of concave forming wheels (21) are sleeved on the upper rotating shaft (2), wherein the plurality of concave forming wheels (21) are arranged along the axis of the upper rotating shaft (2), wherein the plurality of convex forming wheels (31) are sleeved on the lower rotating shaft (3), wherein the plurality of convex forming wheels (31) are arranged along the axis of the lower rotating shaft (3), wherein a forming table (4) is arranged on one side of the conveying bracket (1), wherein a tile edge forming plate (5) is arranged on the forming table (4), wherein the tile edge forming plate (5) is connected to a power structure for driving the tile edge forming plate (5) to move up and down, and wherein a cutting knife (6) is arranged on the side of the tile edge forming plate (5) away from the upper rotating shaft (2).

2. The metal tile integrated forming machine according to claim 1, characterized in that: The recesses of the concave forming wheels (21) on the plurality of upper rotating shafts (2) have different shapes, and the recesses of the concave forming wheels (21) closer to the tile edge forming plate (5) are more deeply recessed; the convex forming wheels (31) on the plurality of lower rotating shafts (3) have different shapes, and the convex forming wheels closer to the tile edge forming plate (5) are more protruding.

3. The metal tile integrated forming machine according to claim 1, characterized in that: The conveying bracket (1) is rotatably connected to a flattening roller (9) on one side of the molding plate (5) away from the tile, and two flattening rollers (9) are provided, and the two flattening rollers (9) are arranged up and down.

4. The metal tile integrated forming machine according to claim 1, characterized in that: The conveying bracket (1) is connected to a driving motor (7), the driving motor (7) is connected to a main sprocket (71), two ends of the lower rotating shaft (3) are respectively provided with a lower driving sprocket (73) and a lower driven sprocket (72), the main sprocket (71) is connected to a transmission chain (76), the main sprocket (71) is meshed with the lower driven sprocket (72) through the transmission chain (76), and the lower driven sprocket (72) connected to the lower rotating shaft (3) is connected to the lower driving sprocket (73) connected to another lower rotating shaft (3) through the transmission chain (76).

5. The metal tile integrated forming machine according to claim 4, characterized in that: An upper driving sprocket (75) and an upper driven sprocket (74) are respectively arranged at both ends of the upper rotating shaft (2); the upper driven sprocket (74) connected to the upper rotating shaft (2) is connected to the upper driving sprocket (75) of another upper rotating shaft (2) through a transmission chain (76); one of the plurality of upper rotating shafts (2) is fixedly connected to a driven gear (81); one of the plurality of lower rotating shafts (3) is fixedly connected to a driving gear (8); and the driving gear (8) is meshed with the driven gear (81).

6. The metal tile integrated forming machine according to claim 1, characterized in that: The power structure comprises a driving cylinder (51), the driving cylinder (51) is fixedly connected above the forming table (4), and a piston rod of the driving cylinder (51) is fixedly connected to the tile edge forming plate (5), guide rods (41) are arranged on opposite sides of the forming table (4), and sliding sleeves (52) are arranged on opposite sides of the tile edge forming plate (5), the sliding sleeves (52) are sleeved on the outer side of the guide rods (41), and the sliding sleeves (52) are slidably connected to the guide rods (41).

7. The metal tile integrated forming machine according to claim 1, characterized in that: An inclined material guide plate (42) is fixedly connected to the side of the forming table (4) facing away from the conveying bracket (1).

8. The metal tile integrated forming machine according to claim 1, characterized in that: A knife groove is provided above the forming table (4) directly opposite the cutting knife (6). When the cutting knife (6) cuts the metal plate, the cutting knife (6) enters the knife groove.

Images