A new type of automatic pipe threading equipment
By designing a new automatic pipe penetration equipment including pushing, transfer and loading devices, the problems of poor linkage, high cost and low automation of existing equipment are solved, and a more efficient and accurate pipe penetration process is achieved.
Patent Information
- Application Number
- CN202421460931.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing pipe-through equipment lacks linkage within the internal structure, and multiple power sources are required to realize the loading process of round tubes and round rods. The production cost is high, the loading process is cumbersome, and the degree of automation is low.
A new type of automatic pipe penetration device is designed, including a material pushing device, a transfer device and a feeding device. The feeding device realizes the pushing and limiting of the round rod through the electric telescopic rod and the pushing rod; the transfer device realizes the intermittent movement and alignment of the round tube through the transmission shaft, the conveyor belt and the cam; the feeding device realizes the automatic feeding and movement of the round rod through the feeding roller and the pulley.
By improving the linkage of the device, the production costs are reduced, the loading process is simplified, and the degree of automation is improved, making the pipe penetration process more accurate and efficient.
Smart Images

Figure CN222740777U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe threading equipment design, in particular to a novel automatic pipe threading equipment. Background Art
[0002] In industrial production, the fields of thermal energy, construction, etc. need to insert round rod objects into round tube-shaped workpieces, which requires a new type of automatic pipe threading equipment. The existing pipe threading equipment lacks internal linkage and requires multiple power sources to realize the feeding process of round tubes and round rods. The production cost is high, the feeding process is cumbersome, and the degree of automation of the device is low. Utility Model Content
[0003] The purpose of the utility model is to provide a novel automatic pipe threading device to solve the problems existing in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A novel automatic pipe threading equipment comprises a pushing device, a transfer device is arranged at the rear of the pushing device, and a loading device is arranged in front of the transfer device; the transfer device comprises two symmetrically arranged brackets, a transmission shaft is rotatably arranged on the top of the bracket, a conveyor belt is arranged between the transmission shafts, a number of clamping blocks are evenly arranged on the conveyor belt, a driven wheel is arranged at the front end of the transmission shaft, a cam is arranged at the bottom of the driven wheel, and a motor is installed behind the cam; the loading device comprises a first pulley, a second pulley is arranged above the first pulley, a belt is arranged between the first pulley and the second pulley, a feeding roller is arranged in the middle of the second pulley, a feeding trough is arranged on the feeding roller, two fixing frames are symmetrically arranged at the front and rear ends of the feeding roller, and a storage frame is arranged on one side of the feeding roller.
[0006] Furthermore: the pushing device includes a support seat, an electric telescopic rod is installed on the top of the support seat, a push rod is arranged at the output end of the electric telescopic rod, a blanking plate is arranged behind the push rod, and a limit position frame is fixedly arranged at the bottom of the blanking plate.
[0007] Furthermore: the cross section of the limiting frame is U-shaped, and the limiting frame and the blanking plate are integrally formed.
[0008] Furthermore: the cam is connected to the bracket bearing, and the motor is connected to the bracket bolts.
[0009] Furthermore: the feed roller is connected to the fixed frame bearing, and the feed trough is U-shaped.
[0010] Furthermore: the first pulley is key-connected to the cam.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The bracket supports the motor to drive the cam to rotate. The cam intermittently toggles the driven wheel, driving the coaxial transmission shaft to rotate intermittently, so that the conveyor belt moves a certain distance and then pauses for a moment and continues to move, driving the round tube on the clamp block to move synchronously and intermittently. During the rotation of the cam, the first pulley is driven to rotate, and the first pulley drives the second pulley to rotate through the belt, so that the feeding roller rotates counterclockwise under the support of the fixed frame. During this process, the feeding trough rotates in a circle. Whenever the feeding trough moves to the bottom of the storage frame, a round rod falls into the feeding trough, and the remaining round rods continue to stay in the storage frame. The feeding roller drives the round rod to move until the round rod falls onto the unloading plate under the action of gravity and finally rolls into the limit frame. At this time, the cam is idling and does not toggle the driven wheel. The round tube on the clamp block is in a stationary state. The support seat supports the electric telescopic rod to retract, driving the push rod to move backward, pushing the round rod in the limit frame into the round tube, realizing the automatic tube threading process. The design of the cam toggling the driven wheel to drive the conveyor belt to move makes the round tube pause intermittently, which is convenient for leaving time for aligning the round rod, making the tube threading more accurate.
[0013] 2. By setting the first pulley on the cam, the motor can drive the two raw materials, round tubes and round rods, to move at the same time, thus improving the linkage of the device and reducing production costs;
[0014] 3. The design of feeding by rotating the feeding roller can stably feed the materials without fine positioning of the round rod, which simplifies the feeding process and improves the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a structural schematic diagram of a novel automatic pipe threading device described in the utility model;
[0017] Figure 2 It is a structural schematic diagram of a material pushing device of a novel automatic pipe threading equipment described in the utility model;
[0018] Figure 3 It is an enlarged view of the A of a novel automatic pipe threading device described in the utility model;
[0019] Figure 4 It is a structural schematic diagram of a transfer device of a novel automatic pipe threading equipment described in the utility model;
[0020] Figure 5 It is a structural schematic diagram of a feeding device of a novel automatic pipe threading equipment described in the utility model.
[0021] In the accompanying drawings: 1. pushing device; 101. supporting seat; 102. electric telescopic rod; 103. pushing rod; 104. unloading plate; 105. limiting frame; 2. transferring device; 201. bracket; 202. transmission shaft; 203. conveyor belt; 204. clamping block; 205. driven wheel; 206. cam; 207. motor; 3. loading device; 301. first pulley; 302. second pulley; 303. belt; 304. feeding roller; 305. feeding trough; 306. fixing frame; 307. storage frame. DETAILED DESCRIPTION
[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 5 A novel automatic pipe threading device comprises a pushing device 1, a transfer device 2 is arranged behind the pushing device 1, and a feeding device 3 is arranged in front of the transfer device 2.
[0026] In this embodiment: the pushing device 1 includes a support seat 101, an electric telescopic rod 102 is installed on the top of the support seat 101, a push rod 103 is arranged at the output end of the electric telescopic rod 102, a blanking plate 104 is arranged behind the push rod 103, and a limit frame 105 is fixedly arranged at the bottom of the blanking plate 104. The limit frame 105 has a U-shaped cross-section, and the limit frame 105 and the blanking plate 104 are integrally formed. The round rod falls onto the blanking plate 104 under the action of gravity, and finally rolls into the limit frame 105. At this time, the cam 206 is idling without moving the driven wheel 205, and the round tube on the clamping block 204 is in a stationary state. The support seat 101 supports the electric telescopic rod 102 to contract, drives the push rod 103 to move backward, and pushes the round rod in the limit frame 105 to insert into the round tube, thereby realizing an automatic tube threading process;
[0027] In this embodiment, the transfer device 2 includes two symmetrically arranged brackets 201, a transmission shaft 202 is rotatably arranged on the top of the bracket 201, a conveyor belt 203 is arranged between the transmission shafts 202, and a plurality of clamping blocks 204 are evenly arranged on the conveyor belt 203. A driven wheel 205 is arranged at the front end of the transmission shaft 202, a cam 206 is arranged at the bottom of the driven wheel 205, and a motor 207 is installed behind the cam 206. The cam 206 is connected to the bracket 201 bearing, and the motor 207 is bolted to the bracket 201. The inserted round tubes are all placed on the clamp block 204, the bracket 201 supports the motor 207 to drive the cam 206 to rotate, the cam 206 intermittently toggles the driven wheel 205, drives the coaxial transmission shaft 202 to rotate intermittently, makes the conveyor belt 203 move a certain distance and then pause for a moment and then continue to move, drives the round tubes on the clamp block 204 to move synchronously and intermittently, and the design of the cam 206 toggles the driven wheel 205 to drive the conveyor belt 203 to move makes the round tubes pause intermittently, which is convenient for leaving time for aligning the round rod, making the tube insertion more accurate;
[0028] In this embodiment, the feeding device 3 includes a first pulley 301, a second pulley 302 is arranged above the first pulley 301, a belt 303 is arranged between the first pulley 301 and the second pulley 302, a feeding roller 304 is arranged in the middle of the second pulley 302, a feeding trough 305 is arranged on the feeding roller 304, two fixing frames 306 are symmetrically arranged at the front and rear ends of the feeding roller 304, a storage frame 307 is arranged on one side of the feeding roller 304, the feeding roller 304 is connected to the fixing frame 306 with a bearing, the feeding trough 305 is U-shaped, the first pulley 301 is connected to the cam 206 with a flat key, the round rods to be inserted are stacked in the storage frame 307, the cam 206 rotates during the rotation of the first pulley 301, and the first pulley 301 The second pulley 302 is driven to rotate by the belt 303, so that the feeding roller 304 rotates counterclockwise under the support of the fixed frame 306. During this process, the feeding trough 305 rotates in a circle. Whenever the feeding trough 305 moves to the bottom of the storage frame 307, a round rod falls into the feeding trough 305, and the remaining round rods continue to remain in the storage frame 307. The feeding roller 304 drives the round rod to move. By arranging the first pulley 301 on the cam 206, the motor 207 can drive the two raw materials of the round tube and the round rod to move at the same time, thereby improving the linkage of the device and reducing the production cost. The design of rotating the feeding roller 304 for feeding can ensure stable feeding without fine positioning of the round rod, simplifying the feeding process and improving the degree of automation of the device.
[0029] Working principle: the round rods to be inserted are stacked in the storage frame 307, and the round tubes to be inserted are placed on the clamping block 204. When the processing starts, the bracket 201 supports the motor 207 to drive the cam 206 to rotate, and the cam 206 intermittently toggles the driven wheel 205, driving the coaxial transmission shaft 202 to rotate intermittently, so that the conveyor belt 203 moves a certain distance and then pauses for a moment and continues to move, driving the round tubes on the clamping block 204 to move synchronously and intermittently. During the rotation of the cam 206, the first pulley 301 is driven to rotate, and the first pulley 301 drives the second pulley 302 to rotate through the belt 303, so that the feeding roller 304 rotates counterclockwise under the support of the fixed frame 306. During this process, the feeding trough 305 rotates in a circle. Whenever the feeding trough 305 moves to the bottom of the storage frame 307, a round rod falls into the feeding trough 305, and the remaining round rods continue to stay in the storage frame 307. The feeding roller 304 drives the round rod to move until the round rod is The rod falls onto the unloading plate 104 under the action of gravity, and finally rolls into the limit frame 105. At this time, the cam 206 is idling without moving the driven wheel 205, and the round tube on the clamping block 204 is in a stationary state. The support seat 101 supports the electric telescopic rod 102 to contract, driving the push rod 103 to move backward, pushing the round rod in the limit frame 105 into the round tube, realizing the automatic tube threading process. The design of the cam 206 to move the driven wheel 205 to drive the conveyor belt 203 to move makes the round tube pause intermittently, which is convenient for leaving time for aligning the round rod and making the tube threading more accurate. By setting the first pulley 301 on the cam 206, the motor 207 can simultaneously drive the two raw materials of the round tube and the round rod to move, thereby improving the linkage of the device and reducing the production cost. The design of the feeding roller 304 rotating the feeding does not require the round rod to be finely positioned to stably load the material, simplifying the loading process and improving the automation degree of the device.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel automatic pipe threading device, comprising a material pushing device (1), characterized in that: A transfer device (2) is arranged behind the pushing device (1), and a loading device (3) is arranged in front of the transfer device (2); The transfer device (2) comprises two symmetrically arranged brackets (201), a transmission shaft (202) is rotatably arranged on the top of the bracket (201), a conveyor belt (203) is arranged between the transmission shafts (202), a plurality of clamping blocks (204) are evenly arranged on the conveyor belt (203), a driven wheel (205) is arranged at the front end of the transmission shaft (202), a cam (206) is arranged at the bottom of the driven wheel (205), and a motor (207) is installed behind the cam (206); The loading device (3) comprises a first pulley (301), a second pulley (302) is arranged above the first pulley (301), a belt (303) is arranged between the first pulley (301) and the second pulley (302), a feeding roller (304) is arranged in the middle of the second pulley (302), a feeding trough (305) is arranged on the feeding roller (304), two fixing frames (306) are symmetrically arranged at the front and rear ends of the feeding roller (304), and a material storage frame (307) is arranged on one side of the feeding roller (304).
2. A novel automatic pipe threading device according to claim 1, characterized in that: The pushing device (1) comprises a support seat (101), an electric telescopic rod (102) is installed on the top of the support seat (101), a push rod (103) is arranged at the output end of the electric telescopic rod (102), a blanking plate (104) is arranged behind the push rod (103), and a limit frame (105) is fixedly arranged at the bottom of the blanking plate (104).
3. A novel automatic pipe threading device according to claim 2, characterized in that: The cross section of the limiting frame (105) is U-shaped, and the limiting frame (105) and the blanking plate (104) are integrally formed.
4. The novel automatic pipe threading equipment according to claim 1 is characterized in that: The cam (206) is connected to the bracket (201) by a bearing, and the motor (207) is connected to the bracket (201) by bolts.
5. The novel automatic pipe threading equipment according to claim 1 is characterized in that: The feeding roller (304) is bearing-connected to the fixing frame (306), and the feeding trough (305) is U-shaped.
6. The novel automatic pipe threading equipment according to claim 1 is characterized in that: The first pulley (301) is key-connected to the cam (206).