A vertical milling machine capable of guiding slotting for production of component analyzers

By designing the guide mechanism and impurity removal mechanism on the vertical milling machine, the problems of position offset and debris cleaning during groove processing are solved, and the processing accuracy and cleanliness of the working environment are improved.

CN222740919UActive Publication Date: 2025-04-11SHANGHAI ZHONGKE JIANYU PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421247814.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing vertical milling machines lack a guide mechanism during groove processing, resulting in position deviation and affecting the accuracy of processing.

Method used

A vertical milling machine including a guide mechanism and a decompression mechanism is designed. The guide mechanism realizes precise guidance of the milling cutter through the combination of a pneumatic telescopic rod, a first drive motor, a milling cutter, a second drive motor, a threaded rod, a movable block and a limiting rod. The debris removal mechanism uses elastic airbags, cams, return springs and air jet ports to clean up debris through air drying and gas blowing.

Benefits of technology

Through the use of the guide mechanism, the accuracy of the milling cutter during processing is improved and position deviation is avoided. The debris removal mechanism effectively cleans up debris, reduces interference, and improves the cleanliness and work efficiency of the processing environment.

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Abstract

The utility model discloses a vertical milling machine for production of component analyzers capable of guiding slotting, which relates to the field of vertical milling machines, including a fixed base plate and a mounting frame fixedly connected to one side of the top of the fixed base plate, the upper end of one side of the mounting frame is fixedly connected to a pneumatic telescopic rod, and the output end of the pneumatic telescopic rod is fixedly connected to a first drive motor, the output end of the first drive motor is fixedly connected to a milling cutter, a workbench is fixedly connected to the middle position of the top of the fixed base plate, and both sides of the workbench are provided with a guide mechanism for guiding the movement of the milling cutter. In the vertical milling machine for production of component analyzers capable of guiding slotting, the output end of the second drive motor can drive two threaded rods to rotate through a pulley, so that the limit rod can slide up and down on the outside of the threaded rod through a movable block, so that the first drive motor and the milling cutter can process the components of the component analyzer with higher precision.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical milling machines, in particular to a vertical milling machine capable of guiding slotting and used for producing a component analyzer. Background Art

[0002] The component analyzer can analyze and inspect metal raw materials or semi-finished products of metal materials. During the production process of the component analyzer, a milling machine is required to groove the component analyzer so that the component analyzer can be grooved and punched according to different needs, thereby achieving stable assembly between the subsequent components of the component analyzer itself.

[0003] In the prior art, a Chinese patent with authorization announcement number CN218312275U discloses a vertical milling machine, including a milling machine body and a workbench, and also includes a cleaning component; the cleaning component includes a sliding frame, a cleaning brush, a shell, a connecting pipe, an air pump, a filter, a collection frame and a driving component. When cleaning the workbench, the driving component and the air pump are started, and the sliding frame is driven by the driving component to move, thereby driving multiple cleaning brushes to move, and the debris is driven to move to the collection frame and falls into the collection frame for collection. The sliding frame also drives the shell and the air pump to move, and the air inside the shell is extracted by the air pump to form a negative pressure inside the shell, so that the smaller debris and dust on the workbench can be sucked into the shell, thereby achieving the purpose of collecting the debris and dust and preventing them from being blown away and affecting subsequent cleaning.

[0004] The above-mentioned mechanism uses a cleaning brush to move, thereby cleaning the debris, and then adsorbs and collects the debris. However, in actual use, the milling machine requires coolant to cooperate with the processing during processing to reduce the friction of the milling machine during processing. Therefore, the debris and dust after being soaked in water will cause the weight to increase, affecting the effect of debris collection. At the same time, the milling machine will lack a guide mechanism during processing, which will cause position deviation during grooving processing, affecting the accuracy of processing. Utility Model Content

[0005] The utility model aims to provide a vertical milling machine for component analyzer production capable of guiding slotting, so as to solve the problem of position deviation during slotting due to lack of a guiding mechanism in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical milling machine for production of a component analyzer capable of guiding slotting, comprising a fixed base plate and a mounting frame fixedly connected to one side of the top of the fixed base plate, an upper end of one side of the mounting frame is fixedly connected to a pneumatic telescopic rod, and an output end of the pneumatic telescopic rod is fixedly connected to a first drive motor, and an output end of the first drive motor is fixedly connected to a milling cutter;

[0007] A workbench is fixedly connected to the middle position of the top of the fixed base plate, and guide mechanisms for guiding the milling cutter are arranged on both sides of the workbench, and the guide mechanism includes a second drive motor, and the second drive motor is fixedly connected to the bottom end of the fixed base plate through a coupling, and the output end of the second drive motor is rotatably connected to two threaded rods through a pulley, and the threaded rods are rotatably connected to both sides of the top of the fixed base plate;

[0008] A fixing plate is fixedly connected to one end of the top of the fixed bottom plate close to the workbench, and a cleaning mechanism for processing debris on the surface of the workbench is fixedly connected to one end of the fixing plate.

[0009] Furthermore, a movable block is sleeved on the outer side of the threaded rod, and the outer side of the movable block is rotatably connected to a limiting rod.

[0010] Furthermore, one side of the limit rod is connected to the output end of the pneumatic telescopic rod, and the limit rod is arranged above the workbench.

[0011] Furthermore, the impurity removal mechanism includes an elastic airbag, and the elastic airbag is fixedly connected to the top of the fixed base plate, one end of the elastic airbag is fixedly connected to a movable plate, and the movable plate and the fixed base plate are slidably connected, the output end of the second drive motor is rotatably connected to a cam through a pulley, and the cam and the fixed base plate are rotatably connected, one end of the elastic airbag is fixedly connected to a jet nozzle, and the jet nozzle is arranged at the top of the workbench.

[0012] Furthermore, the cam is arranged at one end of the movable plate, and one end of the cam is in contact with one end of the movable plate.

[0013] Furthermore, both sides of one end of the movable plate are fixedly connected with a return spring, and an elastic mechanism is formed between one end of the return spring and the fixed plate.

[0014] Furthermore, a chip drop opening is provided at the top of the workbench, and the chip drop openings are evenly spaced and distributed at the top of the workbench:

[0015] 1. The output end of the second drive motor can drive the two threaded rods to rotate through the pulley. When the threaded rod rotates, it is threadedly connected to the outer movable block, and the movable block is slidably connected to the limit rod, so that the limit rod can slide up and down on the outer side of the threaded rod through the movable block, thereby guiding the first drive motor and the milling cutter when they are working, thereby making the first drive motor and the milling cutter more accurate in processing the components of the component analyzer;

[0016] Furthermore, when the height of the movable block changes due to the rotation of the threaded rod, since the movable block and the limiting rod are slidably connected, the movable block can play an auxiliary regulating role in the movement of the limiting rod, and the limiting rod can be smoothly adjusted in height;

[0017] 2. The second drive motor can drive the two threaded rods to rotate through the pulley. During the rotation process, the second drive motor also drives the cam to rotate through the pulley. The cam will continuously squeeze the movable plate when rotating, so that the movable plate pushes and squeezes the elastic airbag, and the gas inside the elastic airbag is discharged through the air jet. The gas outlet of the air jet is arranged above the workbench, and the debris accumulated on the surface of the workbench can be air-dried, so that the debris can be blown by the discharged gas after drying and the debris can fall through the chip drop port to the bottom of the fixed bottom plate, which is convenient for collecting and processing the debris;

[0018] Furthermore, when the cam continuously squeezes the movable plate, the return spring is forced to shorten. When the cam rotates to another angle, the squeezing force on the movable plate is weakened. At the same time, the return spring drives the movable plate to reset through its own elastic force, and at the same time, the elastic airbag can replenish the air inside the airbag, so as to stably realize the drying and cleaning of debris.

[0019] Furthermore, during the process of the milling cutter processing the components of the component analyzer, cooling water will be used to cooperate, thereby extending the service life of the milling cutter. During the cooling process, some debris will fall directly from the chip outlet with the dripping and guidance of the cooling water, so that some debris can be cleaned without drying, reducing the workload of the impurity removal mechanism and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model when viewed from above;

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the impurity removal mechanism of the utility model;

[0023] Figure 4 It is a three-dimensional structural schematic diagram of the guide mechanism of the utility model;

[0024] Figure 5 It is a three-dimensional structural schematic diagram of the impurity removal mechanism of the utility model;

[0025] Figure 6 This is a schematic diagram of the front view and cross-section of the three-dimensional structure of the utility model;

[0026] Figure 7 It is a partial enlarged structural schematic diagram of the chip removal mechanism of the utility model.

[0027] In the figure: 1. fixed base plate; 2. mounting frame; 3. pneumatic telescopic rod; 4. first drive motor; 5. milling cutter; 6. workbench; 7. second drive motor; 8. threaded rod; 9. movable block; 10. limit rod; 11. elastic airbag; 12. fixed plate; 13. movable plate; 14. return spring; 15. air jet; 16. cam; 17. chip drop port. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1:

[0030] like Figure 1 , Figure 2 , Figure 4 and Figure 6 The technical solution shown is to solve the problem of position deviation during slotting due to the lack of a guide mechanism: the vertical milling machine for the production of a component analyzer capable of guiding slotting discloses a guide mechanism, including a fixed base plate 1 and a mounting frame 2 fixedly connected to one side of the top of the fixed base plate 1, an upper end of one side of the mounting frame 2 is fixedly connected to a pneumatic telescopic rod 3, and an output end of the pneumatic telescopic rod 3 is fixedly connected to a first drive motor 4, an output end of the first drive motor 4 is fixedly connected to a milling cutter 5, a workbench 6 is fixedly connected to the middle position of the top of the fixed base plate 1, and the workbench 6 Both sides are provided with guiding mechanisms for guiding and moving the milling cutter 5, the guiding mechanism includes a second drive motor 7, and the second drive motor 7 is fixedly connected to the bottom end of the fixed base plate 1 through a coupling, the output end of the second drive motor 7 is rotatably connected to two threaded rods 8 through a pulley, and the threaded rods 8 are rotatably connected to both sides of the top of the fixed base plate 1, a movable block 9 is sleeved on the outer side of the threaded rod 8, and the outer side of the movable block 9 is rotatably connected to a limit rod 10, one side of the limit rod 10 is connected to the output end of the pneumatic telescopic rod 3, and the limit rod 10 is arranged above the workbench 6.

[0031] In this example, the component analyzer parts to be processed are placed on the surface of the workbench 6, and then moved downward through the output end of the pneumatic telescopic rod 3. At the same time, the output end of the first drive motor 4 can drive the milling cutter 5 to rotate, so as to realize the processing of the components of the component analyzer. The output end of the second drive motor 7 can drive the two threaded rods 8 to rotate through the pulley. When rotating, the threaded rod 8 is threadedly connected to the outer movable block 9, and the movable block 9 is slidably connected to the limit rod 10, so that the limit rod 10 can slide up and down on the outer side of the threaded rod 8 through the movable block 9, thereby guiding the first drive motor 4 and the milling cutter 5 when they are working, thereby making the first drive motor 4 and the milling cutter 5 more accurate in processing the component analyzer parts.

[0032] Embodiment 2:

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7 The technical solution shown is to solve the problem that a certain amount of debris is easily generated during the slotting process, which affects the subsequent long-term operation of the milling machine: the vertical milling machine for the production of the component analyzer that can guide the slotting discloses a cleaning mechanism, and a fixed plate 12 is fixedly connected to one end of the top of the fixed base plate 1 close to the workbench 6, and a cleaning mechanism for processing debris on the surface of the workbench 6 is fixedly connected to one end of the fixed plate 12, and the cleaning mechanism includes an elastic airbag 11, and the elastic airbag 11 is fixedly connected to the top of the fixed base plate 1, and one end of the elastic airbag 11 is fixedly connected to a movable plate 13, and the movable plate 13 is slidably connected to the fixed base plate 1, the output end of the second drive motor 7 is rotatably connected to the cam 16 through a pulley, and the cam 16 is rotatably connected to the fixed base plate 1, one end of the elastic airbag 11 is fixedly connected to the jet port 15, and the jet port 15 is arranged at the top of the workbench 6, the cam 16 is arranged at one end of the movable plate 13, and one end of the cam 16 is in contact with one end of the movable plate 13, both sides of one end of the movable plate 13 are fixedly connected to the return spring 14, and an elastic mechanism is formed between one end of the return spring 14 and the fixed plate 12.

[0034] In this example, the second drive motor 7 can drive the two threaded rods 8 to rotate through the pulley. During the rotation, the second drive motor 7 will also drive the cam 16 to rotate through the pulley. The cam 16 will continuously squeeze the movable plate 13 when rotating, so that the movable plate 13 can push and squeeze the elastic airbag 11, and discharge the gas inside the elastic airbag 11 through the jet port 15. The gas discharge port of the jet port 15 is arranged above the workbench 6, and can air-dry the debris accumulated on the surface of the workbench 6, so that the debris can be blown by the discharged gas after drying and the debris can fall to the bottom of the fixed base plate 1 through the chip drop port 17, so as to facilitate the collection and treatment of the debris.

[0035] Embodiment three:

[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7 The technical solution shown is based on the second embodiment, in order to solve the problem that the debris is blown to one side by the elastic airbag 11 and the jet port 15, but still accumulates on the surface of the workbench 6 to affect the work efficiency: the vertical milling machine for the production of the component analyzer with guide slotting discloses a chip removal mechanism, and a chip removal port 17 is opened at the top of the workbench 6, and the chip removal ports 17 are evenly spaced at the top of the workbench 6.

[0037] In this example, as the cam 16 continuously squeezes the movable plate 13, the return spring 14 is forced to shorten. When the cam 16 rotates to another angle, the squeezing force on the movable plate 13 is weakened. At the same time, the return spring 14 drives the movable plate 13 to reset through its own elastic force, and also enables the elastic airbag 11 to replenish the air inside the airbag, thereby facilitating the stable drying and cleaning of debris.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vertical milling machine for producing a component analyzer capable of guiding slotting, comprising a fixed base plate (1) and a mounting frame (2) fixedly connected to one side of the top end of the fixed base plate (1), a pneumatic telescopic rod (3) fixedly connected to the upper end of one side of the mounting frame (2), and a first drive motor (4) fixedly connected to the output end of the pneumatic telescopic rod (3), and a milling cutter (5) fixedly connected to the output end of the first drive motor (4); Features: A workbench (6) is fixedly connected to the middle position of the top of the fixed base plate (1), and guide mechanisms for guiding the milling cutter (5) are arranged on both sides of the workbench (6), and the guide mechanism includes a second drive motor (7), and the second drive motor (7) is fixedly connected to the bottom end of the fixed base plate (1) through a coupling, and the output end of the second drive motor (7) is rotatably connected to two threaded rods (8) through a pulley, and the threaded rods (8) are rotatably connected to both sides of the top of the fixed base plate (1); A fixed plate (12) is fixedly connected to one end of the top of the fixed base plate (1) close to the workbench (6), and a debris removal mechanism for processing debris on the surface of the workbench (6) is fixedly connected to one end of the fixed plate (12).

2. The vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 1, characterized in that: A movable block (9) is sleeved on the outer side of the threaded rod (8), and the outer side of the movable block (9) is rotatably connected to a limiting rod (10).

3. The vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 2, characterized in that: One side of the limiting rod (10) is connected to the output end of the pneumatic telescopic rod (3), and the limiting rod (10) is arranged above the workbench (6).

4. The vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 3 is characterized in that: The impurity removal mechanism comprises an elastic airbag (11), and the elastic airbag (11) is fixedly connected to the top of a fixed base plate (1), one end of the elastic airbag (11) is fixedly connected to a movable plate (13), and the movable plate (13) and the fixed base plate (1) are slidably connected, the output end of the second drive motor (7) is rotatably connected to a cam (16) via a pulley, and the cam (16) and the fixed base plate (1) are rotatably connected, one end of the elastic airbag (11) is fixedly connected to an air jet (15), and the air jet (15) is arranged at the top of a workbench (6).

5. The vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 4, characterized in that: The cam (16) is arranged at one end of the movable plate (13), and one end of the cam (16) is in contact with one end of the movable plate (13).

6. A vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 5, characterized in that: Both sides of one end of the movable plate (13) are fixedly connected with a return spring (14), and an elastic mechanism is formed between one end of the return spring (14) and the fixed plate (12).

7. The vertical milling machine for producing a component analyzer capable of guiding slotting according to claim 6, characterized in that: The top of the workbench (6) is provided with a chip dropping opening (17), and the chip dropping openings (17) are evenly spaced and distributed on the top of the workbench (6).

Citation Information

Patent Citations

  • Vertical milling machine

    CN218312275U