A convenient workpiece disassembly vehicle

By designing a workpiece convenient disassembly truck including hydraulic cylinders and disassembly jaws, the time-consuming and labor-intensive disassembly and assembly of large-volume bearings is solved, and simple and rapid disassembly and adapting bearings of different sizes is achieved, which improves the convenience and applicability of disassembly and assembly.

CN222741365UActive Publication Date: 2025-04-11LAIWU TAISHAN COAL MINING MASCH CO LTD
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Patent Information

Application Number
CN202421562030.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-11
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The disassembly and assembly of large-volume bearings is time-consuming and labor-intensive, requiring multiple people to cooperate and a variety of heavier auxiliary tools, which is inconvenient to use.

Method used

A workpiece convenient disassembly truck is designed, including a frame, support plate, first hydraulic cylinder and disassembly claw. The bearing is disassembled by the extension of the hydraulic cylinder piston rod, and the bearings of different sizes are adapted through the lifting assembly and nut adjustment mechanism.

Benefits of technology

The simple and rapid disassembly of large bearings is achieved, which reduces the demand for manpower and tools, improves the convenience of disassembly and assembly, and adapts bearings of different sizes through lifting components and nut adjustment mechanisms, enhancing the applicability.

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Abstract

The present application relates to a convenient workpiece disassembly vehicle, which relates to the field of workpiece disassembly, and includes a vehicle frame, a support plate is provided on the frame, a first hydraulic cylinder is fixedly provided on the support plate, a cylinder body of the first hydraulic cylinder is provided with a plurality of disassembly claws at equal intervals along its own circumference, the disassembly claws are all parallel to the extension direction of the piston rod of the first hydraulic cylinder, the end of the disassembly claw away from the first hydraulic cylinder is provided with a fixing portion extending toward the direction of the piston rod axis, and the disassembly claws are all rotatably connected with the cylinder body of the first hydraulic cylinder around their own axis. When disassembling a large bearing, the disassembly claw and the fixing portion are used to support the bearing in front of the first hydraulic cylinder, and then the piston rod of the first hydraulic cylinder is extended to realize the disassembly of the bearing. The tool is simple and does not require a lot of manpower. In addition, since the components are all mounted on the vehicle frame, it is also convenient to use the vehicle frame to quickly adjust the position of the whole, so that large-volume bearings have a higher degree of convenience in disassembly and assembly.
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Description

Technical Field

[0001] The present application relates to the field of workpiece disassembly, and in particular to a convenient workpiece disassembly vehicle. Background Art

[0002] At present, large-scale machinery is being used more and more widely in all walks of life, and the bearings and other parts on large-scale machinery are also relatively large in size. If such large-volume parts fail, the process of disassembly and maintenance is relatively difficult.

[0003] In the related art, ordinary bearings are usually disassembled manually with the help of some auxiliary clamps. For some medium and large-sized bearings, various auxiliary tools and the collaboration of multiple people are required for disassembly and assembly.

[0004] With regard to the above-mentioned related technologies, the disassembly and assembly of large-volume bearings is time-consuming and labor-intensive, and since many tools are required for assistance, and most of these tools are heavy, they are extremely inconvenient to use. Utility Model Content

[0005] In order to facilitate the disassembly of large-volume bearings, the present application provides a workpiece convenient disassembly vehicle.

[0006] The present application provides a convenient workpiece disassembly vehicle, which adopts the following technical solution:

[0007] A workpiece convenient disassembly vehicle comprises a vehicle frame, a support plate is provided on the vehicle frame, a first hydraulic cylinder is fixedly provided on the support plate, a cylinder body of the first hydraulic cylinder is provided with a plurality of disassembly claws at equal intervals along its own circumference, the disassembly claws are all parallel to the extension direction of the piston rod of the first hydraulic cylinder, a fixing portion extending toward the axis direction of the piston rod is provided at one end of the disassembly claw away from the first hydraulic cylinder, and the disassembly claws are rotatably connected to the cylinder body of the first hydraulic cylinder around their own axis.

[0008] By adopting the above technical solution, when disassembling a large bearing, the disassembly claws and the fixing part are used to support the bearing in front of the first hydraulic cylinder, and then the piston rod of the first hydraulic cylinder is extended to realize the disassembly of the bearing. The tools are simple and do not require a lot of manpower. In addition, since the components are all mounted on the frame, it is also convenient to use the frame to quickly adjust the position of the whole, so that large-volume bearings have higher disassembly and assembly convenience.

[0009] Optionally, the support plate is slidably connected to the frame in a vertical direction, and the frame is provided with a lifting assembly for driving the support plate to rise and fall.

[0010] By adopting the above technical solution, the lifting assembly controls the lifting of the support plate to adjust the height of the first hydraulic cylinder, thereby facilitating the disassembly of bearings at different heights within a certain range, which is conducive to enhancing applicability.

[0011] Optionally, the lifting assembly includes a second hydraulic cylinder, a reversing wheel and a transmission chain. The piston rod of the second hydraulic cylinder is vertically upward, the reversing wheel is rotatably connected to the frame above the second hydraulic cylinder, one end of the transmission chain is fixed to the piston rod of the second hydraulic cylinder, and the other end passes around the reversing wheel and is fixed to the support plate.

[0012] By adopting the above technical solution, the second hydraulic cylinder can pull the support plate up through the reversing wheel and the chain, and can also cooperate with the gravity exerted on the support plate to realize the lowering of the support plate. The structure is simple and reliable.

[0013] Optionally, the lifting assembly further includes a hydraulic operating handle, and the hydraulic operating handle is used to adjust the pressure in the second hydraulic cylinder.

[0014] By adopting the above technical solution, the second hydraulic cylinder is adjusted using the operating handle, which has stronger functionality and is more convenient for the user to perform operations such as adjustment at any time.

[0015] Optionally, a protective net is fixedly connected to one side of the frame close to the hydraulic operating handle.

[0016] By adopting the above technical solution, the protective net cover can prevent accidents such as accidental breakage of the transmission chain or accidental flying of parts near the bearing, thereby ensuring the safety of the operator.

[0017] Optionally, the portion where the first hydraulic cylinder is connected to the disassembly claw is configured as a connecting portion, a thread is provided on one end of the disassembly claw close to the connecting portion, and nuts threadedly connected to the disassembly claw are abutted on both sides of the connecting portion along the axial direction of the disassembly claw.

[0018] By adopting the above technical solution, the connection method of the thread and the nut is used to ensure the rotation and fixing ability of the disassembly claw. At the same time, the length of the disassembly claw on the side of the piston rod of the first hydraulic cylinder can be adjusted by adjusting the position of the two nuts, which is convenient for adapting to bearings of different thicknesses and further enhancing applicability.

[0019] Optionally, the connection portion is provided with a plurality of strip-shaped holes extending radially along the piston rod of the first hydraulic cylinder, the strip-shaped holes correspond one-to-one to the disassembly claws, and the disassembly claws are all inserted into the corresponding strip-shaped holes.

[0020] By adopting the above technical solution, the setting of the strip hole can ensure the ability of the disassembly claw to rotate, fix and adjust the length. At the same time, the disassembly claw can move along the strip hole to adjust the distance between the disassembly claw and the piston rod of the first hydraulic cylinder, which is convenient for adapting to bearings of different diameters and further enhancing applicability.

[0021] Optionally, a fixed chain is also included, and the fixed chain is used to fix the relative position of the disassembly claw and the workpiece.

[0022] By adopting the above technical solution, the bearing is fixed by the additionally fixed chain to assist the disassembly claws, thereby enhancing the fixation of the bearing and improving the stability of the disassembly process.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When disassembling a large bearing, the disassembly claw and the fixing part are used to support the bearing in front of the first hydraulic cylinder, and then the piston rod of the first hydraulic cylinder is extended to realize the disassembly of the bearing. The tool is simple and does not require a lot of manpower. In addition, since all the components are installed on the frame, it is also convenient to use the frame to quickly adjust the position of the whole, making large-volume bearings more convenient to disassemble and assemble;

[0025] 2. The threaded and nut connection method ensures the rotation and fixing capabilities of the disassembly claw. The length of the disassembly claw on the side of the piston rod of the first hydraulic cylinder can be adjusted by adjusting the positions of the two nuts, which is convenient for adapting to bearings of different thicknesses and further enhancing applicability;

[0026] 3. The setting of the strip hole can ensure the ability of the disassembly claw to rotate, fix and adjust the length. The disassembly claw can move along the strip hole to adjust the distance between the disassembly claw and the piston rod of the first hydraulic cylinder, which is convenient for adapting to bearings of different diameters and further enhancing applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall front structure of an embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the overall back structure of an embodiment of the present application.

[0029] Explanation of the accompanying drawings: 1. frame; 11. protective net cover; 2. support plate; 3. lifting assembly; 31. second hydraulic cylinder; 32. reversing wheel; 33. transmission chain; 4. first hydraulic cylinder; 41. connecting part; 411. strip hole; 5. disassembly claw; 51. fixing part; 6. nut; 7. hydraulic operating handle. DETAILED DESCRIPTION

[0030] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0031] The embodiment of the present application discloses a convenient workpiece disassembly vehicle.

[0032] Reference Figure 1 and Figure 2A convenient workpiece disassembly vehicle includes a vehicle frame 1. An operator can use the vehicle frame 1 to push the convenient workpiece disassembly vehicle to the vicinity of a bearing to be disassembled, and the vehicle frame 1 has sufficient flexibility. A support plate 2 is provided on the vehicle frame 1, and a first hydraulic cylinder 4 is fixedly provided on the support plate 2. The cylinder body of the first hydraulic cylinder 4 is provided with a plurality of disassembly claws 5 at equal intervals along its own circumference. The disassembly claws 5 are all parallel to the extension direction of the piston rod of the first hydraulic cylinder 4. The end of the disassembly claw 5 away from the first hydraulic cylinder 4 is provided with a fixing portion 51 extending toward the direction close to the axis of the piston rod. The disassembly claws 5 are all rotatably connected to the cylinder body of the first hydraulic cylinder 4 around their own axis.

[0033] Reference Figure 1 and Figure 2 The part where the first hydraulic cylinder 4 is connected to the disassembly claw 5 is set as a connecting part 41. The connecting part 41 is provided with a plurality of strip holes 411 extending radially along the piston rod of the first hydraulic cylinder 4. The strip holes 411 correspond to the disassembly claw 5 one by one. The disassembly claw 5 is penetrated in the corresponding strip holes 411. The end of the disassembly claw 5 close to the connecting part 41 is provided with a thread. Both sides of the connecting part 41 along the axial direction of the disassembly claw 5 are abutted with nuts 6 threadedly connected to the disassembly claw 5. The connection mode of the thread and the nut 6 ensures the rotation and fixing ability of the disassembly claw 5. The length of the disassembly claw 5 on the side of the piston rod of the first hydraulic cylinder 4 can be adjusted by adjusting the positions of the two nuts 6, which is convenient for adapting to bearings of different thicknesses and further enhancing the applicability. The setting of the strip holes 411 can ensure the rotation, fixing and length adjustment ability of the disassembly claw 5. The disassembly claw 5 can move along the strip holes 411 to adjust the distance between the disassembly claw 5 and the piston rod of the first hydraulic cylinder 4, which is convenient for adapting to bearings of different diameters and further enhancing the applicability.

[0034] Reference Figure 1 and Figure 2 In addition, a fixed chain (not shown in the figure) can be added. The fixed chain can be a common chain. The fixed chain is used to fix the relative position of the disassembly claw 5 and the workpiece. The disassembly claw 5 is additionally assisted by the fixed chain to fix the bearing, thereby enhancing the fixation of the bearing and improving the stability of the disassembly process.

[0035] Reference Figure 1 and Figure 2 When disassembling a large bearing, the disassembly claw 5 and the fixing portion 51 are used to support the bearing in front of the first hydraulic cylinder 4, and the bolts are loosened and tightened to make the disassembly claw 5 adapt to the size of the corresponding bearing. Then, the piston rod of the first hydraulic cylinder 4 is extended to realize the disassembly of the bearing. The tool is simple and does not require a lot of manpower. In addition, since the components are all installed on the frame 1, it is also convenient to use the frame 1 to quickly adjust the position of the whole, so that large-volume bearings have higher disassembly and assembly convenience.

[0036] Reference Figure 1 and Figure 2In addition, in this embodiment, the support plate 2 is slidably connected to the frame 1 in the vertical direction. The frame 1 is provided with a lifting assembly 3 for driving the support plate 2 to rise and fall. The lifting assembly 3 controls the lifting and falling of the support plate 2 to adjust the height of the first hydraulic cylinder 4. The operator uses the lifting assembly 3 to adjust the height of the support plate 2 according to the size and position of the bearing, thereby ensuring that the first hydraulic cylinder 4 and the disassembly claw 5 are in a suitable working position, thereby facilitating the disassembly of bearings at different heights within a certain range, which is conducive to enhancing applicability.

[0037] Reference Figure 1 and Figure 2 Specifically, the lifting assembly 3 includes a second hydraulic cylinder 31, a reversing wheel 32 and a transmission chain 33. The piston rod of the second hydraulic cylinder 31 is vertically upward, and the reversing wheel 32 is rotatably connected to the frame 1 above the second hydraulic cylinder 31. One end of the transmission chain 33 is fixed to the piston rod of the second hydraulic cylinder 31, and the other end bypasses the reversing wheel 32 and is fixed to the support plate 2. The second hydraulic cylinder 31 can pull the support plate 2 up through the reversing wheel 32 and the transmission chain 33, and at the same time, it can also cooperate with the gravity of the support plate 2 to realize the lowering of the support plate 2. The structure is simple and reliable.

[0038] Reference Figure 1 and Figure 2 In this embodiment, the second hydraulic cylinder 31 is controlled by a hydraulic operating handle 7. The hydraulic operating handle 7 is used to adjust the second hydraulic cylinder 31, which is a conventional prior art in the art. It is the same principle as that of a hydraulic vehicle and will not be elaborated in detail in this embodiment. The operator can use the hydraulic operating handle 7 to adjust the second hydraulic cylinder 31 at any time, which has stronger functionality and is more convenient for the user to perform operations such as adjustment at any time.

[0039] Reference Figure 1 and Figure 2 Moreover, since the transmission chain 33 is subjected to a relatively large force, and the bearing vicinity is also subjected to a large force, it is easy to cause the transmission chain 33 to break accidentally or other parts to collapse and fly. Therefore, a fixed protective net cover 11 can be added to the side of the frame 1 close to the hydraulic operating handle 7 to prevent accidents such as accidental breakage of the transmission chain 33 or accidental collapse and flying of parts near the bearing, thereby ensuring the safety of the operator.

[0040] The working principle of a workpiece convenient disassembly vehicle in an embodiment of the present application is as follows: the bearing is supported in front of the first hydraulic cylinder 4 by using the disassembly claw 5 and the fixing part 51, and then the piston rod of the first hydraulic cylinder 4 is extended to realize the disassembly of the bearing, and the height of the support plate 2 can be adjusted by the lifting assembly 3. The positions of the two nuts 6 or the positions of the disassembly claws 5 in the strip holes 411 can also be adjusted to fix bearings of different sizes. Finally, the bearing is further fixed by using a fixing chain, and then the disassembly work can be started, so that large-volume bearings have higher disassembly and assembly convenience.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A convenient workpiece disassembly vehicle, characterized in that: The invention comprises a vehicle frame (1), wherein a support plate (2) is provided on the vehicle frame (1), a first hydraulic cylinder (4) is fixedly provided on the support plate (2), a cylinder body of the first hydraulic cylinder (4) is provided with a plurality of disassembly claws (5) at equal intervals along its own circumference, the disassembly claws (5) are all parallel to the extension direction of the piston rod of the first hydraulic cylinder (4), a fixing portion (51) extending in a direction close to the axis of the piston rod is provided at one end of the disassembly claw (5) away from the first hydraulic cylinder (4), and the disassembly claws (5) are all rotatably connected to the cylinder body of the first hydraulic cylinder (4) around their own axis.

2. The convenient workpiece disassembly vehicle according to claim 1, characterized in that: The support plate (2) is slidably connected to the vehicle frame (1) in a vertical direction, and the vehicle frame (1) is provided with a lifting assembly (3) for driving the support plate (2) to rise and fall.

3. The convenient workpiece disassembly vehicle according to claim 2, characterized in that: The lifting assembly (3) comprises a second hydraulic cylinder (31), a reversing wheel (32) and a transmission chain (33); the piston rod of the second hydraulic cylinder (31) is vertically upward; the reversing wheel (32) is rotatably connected to the frame (1) and is located above the second hydraulic cylinder (31); one end of the transmission chain (33) is fixed to the piston rod of the second hydraulic cylinder (31); and the other end passes around the reversing wheel (32) and is fixed to the support plate (2).

4. The convenient workpiece disassembly vehicle according to claim 3, characterized in that: The lifting assembly (3) also includes a hydraulic operating handle (7), and the hydraulic operating handle (7) is used to adjust the pressure in the second hydraulic cylinder (31).

5. The convenient workpiece disassembly vehicle according to claim 4, characterized in that: A protective net cover (11) is fixedly connected to one side of the vehicle frame (1) close to the hydraulic operating handle (7).

6. The convenient workpiece disassembly vehicle according to claim 1, characterized in that: The portion where the first hydraulic cylinder (4) is connected to the disassembly claw (5) is set as a connecting portion (41); one end of the disassembly claw (5) close to the connecting portion (41) is provided with a thread; nuts (6) threadedly connected to the disassembly claw (5) are abutted on both sides of the connecting portion (41) along the axial direction of the disassembly claw (5).

7. The convenient workpiece disassembly vehicle according to claim 6, characterized in that: The connecting portion (41) is provided with a plurality of strip-shaped holes (411) extending radially along the piston rod of the first hydraulic cylinder (4); the strip-shaped holes (411) correspond to the disassembly claws (5) one by one, and the disassembly claws (5) are all inserted into the corresponding strip-shaped holes (411).

8. The workpiece convenient disassembly vehicle according to claim 1, characterized in that: It also comprises a fixing chain, and the fixing chain is used to fix the relative position between the disassembly claw (5) and the workpiece.

Citation Information

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