A device for fusing ultra-thin metal films and plastic parts
By designing a device that includes the production of conveyor belts, cutting knives, cutting covers and pressure plates, the problems of long fusion time and high energy consumption in the prior art are solved, and rapid integration and efficient energy saving of ultra-thin metal films and plastic parts are achieved.
Patent Information
- Application Number
- CN202421478658.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-26
AI Technical Summary
Existing fusion equipment requires the plastic parts to be placed individually on the equipment for fusing, and the film needs to be accurately controlled during fusion, resulting in an increase in the fusion time between the plastic parts and the metal film, affecting the fusion efficiency.
A device including the production of conveyor belts, cutting knives, cutting covers and press plates is designed. By installing these components, a rapid integration of metal films and plastic parts is achieved, and the heat gas recycling is carried out through heating boxes, heating boxes and exhaust fans to reduce energy consumption.
This equipment can significantly reduce the fusion time of ultra-thin metal film and plastic parts, improve the fusion efficiency, and reduce energy consumption by recycling hot gas, and improve the energy-saving and environmentally friendly effect of the equipment.
Smart Images

Figure CN222742182U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile audio production, in particular to a device used for fusing ultra-thin metal films and plastic parts. Background Art
[0002] Car audio is a device for receiving and playing audio to relieve the boredom of drivers and passengers during travel. The earliest car audio was AM radio, followed by AM / FM radio and tape player, and then CD player and compatible DCC and DAT digital audio. Nowadays, car audio has reached a high standard in terms of timbre, operation and vibration resistance, and can cope with the bumps of the car on the rugged road, ensuring stable performance and perfect sound quality. In the production of car audio, equipment is needed to fuse metal film with plastic parts.
[0003] After searching, it was found that the fusion equipment in the prior art, such as a metallized film bonding device disclosed in publication number CN218000077U, can facilitate users to disassemble and assemble the bonded metallized film through the mutual cooperation of a sleeve, a fixing ring, a fixing block and a screw, which is convenient for people to use and improves the flexibility during use, bringing convenience to people's work.
[0004] Existing fusion equipment requires plastic parts to be placed on the equipment individually for fusion, and the film needs to be precisely controlled during fusion, which increases the fusion time of the plastic parts and the metal film and affects the fusion efficiency of the plastic parts and the metal film. For this reason, we propose a device for the fusion of ultra-thin metal films and plastic parts. Utility Model Content
[0005] The purpose of the utility model is to provide a device for fusing ultra-thin metal films and plastic parts, which has the effect of quickly fusing metal films and plastic parts, so as to solve the problem that existing fusion equipment requires plastic parts to be placed individually on the equipment for fusion, and the film needs to be precisely controlled during fusion, which increases the fusion time of the plastic part and the metal film and affects the fusion efficiency of the plastic part and the metal film.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for fusing ultra-thin metal films and plastic parts, comprising a device table and a box body, wherein a box body is installed on the top of the device table, an observation window is installed in the middle of the front surface of the box body, a production conveyor belt is provided on the top of the device table, electric telescopes are installed on one side of the box body near the front and rear surfaces, cutting covers are installed on the output shafts of the electric telescopes on both sides, a cylinder is installed on the top of the cutting cover, a pressure plate is installed on the output shaft of the cylinder, a cutting knife is provided on the lower surface of the pressure plate, and a support platform is installed at the bottom of the cutting cover.
[0007] Preferably, a limiting rod is installed on the top of the pressing plate, and the limiting rod runs through the inside of the cutting cover.
[0008] Preferably, a clamping seat is installed on the top of the production conveyor belt, and a plastic part is clamped on the top of the clamping seat.
[0009] Preferably, a fusion roller is installed in the middle of the box, a flexible rubber sleeve is provided on the outer surface of the fusion roller, and a limiting roller is installed on one side of the box close to the fusion roller.
[0010] Preferably, a winding roller is installed on the side of the box body close to the cutting cover, and a film roller is installed on the side of the box body away from the winding roller. The outer surfaces of the winding roller and the film roller are provided with metal films.
[0011] Preferably, a heating cover is installed on one side of the box body close to the film roller through a support frame, and air holes are provided at the bottom of the heating cover.
[0012] Preferably, a heating box is installed on one side of the top of the box body, an exhaust fan is installed on one side inside the heating box, a heating box is installed on the side inside the heating box close to the exhaust fan, the output end of the exhaust fan is connected to the box body through an exhaust pipe, and the output end of the exhaust fan is connected to the inside of the heating box through a connecting pipe.
[0013] Preferably, a heating wire is installed inside the heating box, and one side of the heating box is connected to the inside of the heating cover through an air pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model achieves the effect of rapid fusion of metal film and plastic parts by arranging a production conveyor belt, a cutting knife, a cutting cover and a pressing plate, so as to solve the problem that the existing fusion equipment needs to place the plastic parts individually on the equipment for fusion, and the film needs to be precisely controlled during fusion, which increases the fusion time of the plastic parts and the metal film and affects the fusion efficiency of the plastic parts and the metal film. The fusion time of the ultra-thin metal film and the plastic parts is reduced, thereby improving the fusion efficiency of the plastic parts and the metal film.
[0016] 2. The utility model achieves the effect of recycling hot air by arranging a heating box, a temperature rising box and an exhaust fan, so as to solve the problem that the existing plastic parts cannot recycle the heating heat when heating, the energy consumption is high, and the energy saving and environmental protection effect is poor. The energy consumption of the equipment is reduced, and the energy saving and environmental protection effect of the fusion equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 for Figure 2 The enlarged structural diagram of A;
[0020] Figure 4 It is a side structural schematic diagram of the utility model.
[0021] Figure numerals: 1. Equipment table; 2. Box body; 3. Observation window; 4. Electric retractor; 5. Production conveyor belt; 6. Heating box; 7. Air pipe; 8. Flexible rubber sleeve; 9. Exhaust pipe; 10. Exhaust fan; 11. Connecting pipe; 12. Heating wire; 13. Heating box; 14. Heating hood; 15. Plastic parts; 16. Film roller; 17. Limit roller; 18. Fusion roller; 19. Winding roller; 20. Cutting hood; 21. Clamping seat; 22. Support table; 23. Cutting knife; 24. Press plate; 25. Limit rod; 26. Cylinder. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] Embodiment 1
[0024] like Figure 1-Figure 4 As shown, in order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for fusing ultra-thin metal films and plastic parts, comprising a device table 1 and a box body 2, the box body 2 is installed on the top of the device table 1, an observation window 3 is installed in the middle of the front surface of the box body 2, a production conveyor belt 5 is arranged on the top of the device table 1, an electric telescopic device 4 is installed on one side of the box body 2 near the front and rear surfaces, a cutting cover 20 is installed on the output shafts of the electric telescopic devices 4 on both sides, a cylinder 26 is installed on the top of the cutting cover 20, a pressing plate 24 is installed on the output shaft of the cylinder 26, a cutting knife 23 is arranged on the lower surface of the pressing plate 24, and the film is cut by the arranged cutting knife 23, a support table 22 is installed on the bottom of the cutting cover 20, a limiting rod 25 is installed on the top of the pressing plate 24, and the setting of the limiting rod 25 makes it possible to The pressing plate 24 moves stably, and the limiting rod 25 runs through the inside of the cutting cover 20. A clamping seat 21 is installed on the top of the production conveyor belt 5, and a plastic part 15 is clamped on the top of the clamping seat 21. A fusion roller 18 is installed in the middle of the box body 2, and a flexible rubber sleeve 8 is provided on the outer surface of the fusion roller 18. The metal film is extruded and applied through the provided flexible rubber sleeve 8. A limiting roller 17 is installed on the side of the box body 2 close to the fusion roller 18, and a winding roller 19 is installed on the side of the box body 2 close to the cutting cover 20. A film roller 16 is installed on the side of the box body 2 away from the winding roller 19. Metal films are provided on the outer surfaces of the winding roller 19 and the film roller 16. A heating cover 14 is installed on the side of the box body 2 close to the film roller 16 through a support frame, and an air hole is provided at the bottom of the heating cover 14 to facilitate gas discharge.
[0025] The working principle of a device for fusing ultra-thin metal film and plastic parts based on Example 1 is as follows: after the utility model is installed, when in use, the plastic part 15 is placed on the top of the clamping seat 21, and then the plastic part 15 is moved by the production conveyor belt 5, and the plastic part 15 is blown and heated by the heating cover 14. After heating, it is moved to the fusion roller 18 through the production conveyor belt 5, and the metal film is squeezed by the fusion roller 18 and the flexible rubber sleeve 8, so that the ultra-thin metal film is fused with the plastic part 15. After the fusion is completed, the plastic part 15 is moved to one side of the cutting cover 20 by the production conveyor belt 5, and then the electric telescopic device 4 is started, and the cutting cover 20 is driven to move sideways by the electric telescopic device 4 to merge the cutting covers 20 on both sides, and then the cylinder 26 is started, and the pressure plate 24 is driven downward by the cylinder 26, thereby mobilizing the cutting knife 23 to move downward, and the metal film is cut by the cutting knife 23 and the support table 22. At this point, the working process of the device is completed.
[0026] Embodiment 2
[0027] like Figure 1-Figure 4 As shown, the utility model proposes a device for fusing ultra-thin metal films and plastic parts. Compared with the first embodiment, this embodiment also includes: a heating box 6 is installed on one side of the top of the box body 2, an exhaust fan 10 is installed on one side inside the heating box 6, and a heating box 13 is installed on the side of the heating box 6 close to the exhaust fan 10. The output end of the exhaust fan 10 is connected to the box body 2 through an exhaust pipe 9, and the output end of the exhaust fan 10 is connected to the inside of the heating box 13 through a connecting pipe 11. A heating wire 12 is installed inside the heating box 13, and the heating wire 12 is used to circulate and heat the gas through the heating box 13. One side of the heating box 13 is connected to the inside of a heating hood 14 through an air supply pipe 7.
[0028] In this embodiment, when in use, the exhaust fan 10 is started, and the hot air inside the box body 2 is extracted through the exhaust fan 10 and the exhaust pipe 9, and then transported to the inside of the heating box 13 through the connecting pipe 11. After being heated by the heating wire 12 inside the heating box 13, it is refluxed through the air supply pipe 7 and transported to the heating cover 14, and then sprayed out through the air holes at the bottom of the heating cover 14.
[0029] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A device for fusing ultra-thin metal films and plastic parts, comprising a device table (1) and a box (2), characterized in that: A box body (2) is installed on the top of the equipment platform (1), an observation window (3) is installed in the middle of the front surface of the box body (2), a production conveyor belt (5) is provided on the top of the equipment platform (1), an electric telescopic device (4) is installed on one side of the box body (2) near the front and rear surfaces, and a cutting cover (20) is installed on the output shaft of the electric telescopic device (4) on both sides, a cylinder (26) is installed on the top of the cutting cover (20), and a pressure plate (24) is installed on the output shaft of the cylinder (26), and a cutting knife (23) is provided on the lower surface of the pressure plate (24), and a support platform (22) is installed at the bottom of the cutting cover (20).
2. The device for fusing ultra-thin metal films and plastic parts according to claim 1, characterized in that: A limiting rod (25) is installed on the top of the pressing plate (24), and the limiting rod (25) passes through the interior of the cutting cover (20).
3. The device for fusing ultra-thin metal films and plastic parts according to claim 1, characterized in that: A clamping seat (21) is installed on the top of the production conveyor belt (5), and a plastic part (15) is clamped on the top of the clamping seat (21).
4. The device for fusing ultra-thin metal films and plastic parts according to claim 1, characterized in that: A fusion roller (18) is installed in the middle of the box body (2), a flexible rubber sleeve (8) is provided on the outer surface of the fusion roller (18), and a limiting roller (17) is installed on one side of the box body (2) close to the fusion roller (18).
5. The device for fusing ultra-thin metal films and plastic parts according to claim 4, characterized in that: A winding roller (19) is installed on the side of the box body (2) close to the cutting cover (20), and a film roller (16) is installed on the side of the box body (2) away from the winding roller (19). The outer surfaces of the winding roller (19) and the film roller (16) are provided with metal films.
6. The device for fusing ultra-thin metal films and plastic parts according to claim 1, characterized in that: A heating cover (14) is installed on one side of the box body (2) close to the film roller (16) via a support frame, and air holes are provided at the bottom of the heating cover (14).
7. The device for fusing ultra-thin metal films and plastic parts according to claim 1, characterized in that: A heating box (6) is installed on one side of the top of the box body (2), an exhaust fan (10) is installed on one side of the interior of the heating box (6), and a heating box (13) is installed on the side of the interior of the heating box (6) close to the exhaust fan (10). The output end of the exhaust fan (10) is connected to the interior of the box body (2) through an exhaust pipe (9), and the output end of the exhaust fan (10) is connected to the interior of the heating box (13) through a connecting pipe (11).
8. The device for fusing ultra-thin metal films and plastic parts according to claim 7, characterized in that: A heating wire (12) is installed inside the heating box (13), and one side of the heating box (13) is connected to the inside of the heating cover (14) through an air supply pipe (7).
Citation Information
Patent Citations
Bonding device for metallized film
CN218000077U