The invention belongs to the field of secondary battery manufacturing, and particularly relates to a composite foil
current collector welding method.The composite
current collector comprises an upper aluminum conducting layer, a middle high-molecular
polymer layer and a lower aluminum conducting layer, and the
welding method comprises the following steps that S1, micropore
machining is carried out on a tab area of the composite
current collector, forming a through micropore array; s2, laying a first pure
metal foil on the upper surface of the tab area, and laying a second pure
metal foil on the lower surface of the tab area; and S3,
welding the tab area on which the pure
metal foil is laid, so that the first pure
metal foil, the upper aluminum conductive layer, the lower aluminum conductive layer and the second pure
metal foil form through metallurgical bonding at the position of the micropore. According to the composite foil current collector welding method, ultrasonic energy is highly concentrated on a metal interface at the edge of a micropore, local metallurgical connection is achieved, overall heat input is low, hot melting and
carbonization of a middle high-molecular
polymer layer are effectively avoided, and an ultrathin metal layer is protected against heat damage.