A rotary tablet pressing device for probiotic tablets

By designing a rotary tablet pressing device for probiotic tablets, the problems of low efficiency, heat accumulation and powder diffusion of existing tablet presses are solved, automated operation, heat management and product quality control are achieved, and the production efficiency and quality of probiotic tablets are improved.

CN222742232UActive Publication Date: 2025-04-11GUANGDONG HOUZHI POSTBIOTIC PHARMACEUTICAL CO LTD
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Patent Information

Application Number
CN202420621944.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-04-11
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing probiotic tablet presses have low efficiency when continuously pressing tablets, the heat of the mold does not evaporate in time, and the powder is prone to diffuse, affecting quality.

Method used

A rotary tablet pressing device for probiotic tablets is designed, including a base, a cleaning device, a tablet pressing device and a filler device. The mold in the tablet pressing device can rotate, cooling heat through the cooling column to prevent heat from being transmitted to the powder; a powder absorber is installed in the cleaning device to absorb and remove diffused powder and ensure product quality.

Benefits of technology

Automatic filler, automatic tableting and automatic cleaning of the tableting device are realized, improving the tableting efficiency; through the design of rotating medium mold and cooling column, heat accumulation is avoided and the activity of probiotics is protected; the use of powder absorber ensures the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary tablet pressing device for probiotic tablets, which belongs to the technical field of pharmaceutical equipment. The rotary tablet pressing device for probiotic tablets includes a base, a cleaning device, a tablet pressing device, and a filling device. A groove is arranged on the inner side of the base; the cleaning device, the tablet pressing device and the filling device are arranged in the groove; the cleaning device is composed of a fixed frame and a push rod; the tablet pressing device is composed of a lower punch, a middle die and an upper punch, the axis of the upper punch and the axis of the lower punch are on the same straight line, the upper punch and the lower punch are fixed on the inner side of the base and can move back and forth in the vertical direction, the middle die is arranged between the lower punch and the upper punch, and the middle die can rotate. Through the utility model, the functions of continuous tablet pressing, cooling the temperature at the pressing place, cleaning the powder inside the pressing device, etc. can be realized during tablet pressing.
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Description

Technical Field

[0001] The utility model relates to a rotary tablet pressing device for probiotic tablets, belonging to the technical field of pharmaceutical equipment. Background Art

[0002] Probiotics are a type of active microorganisms that are beneficial to the host by colonizing in the human body and changing the composition of the flora in a certain part of the host. Probiotics can be supplemented in the form of capsules, powders, and liquids. Among them, powdered probiotics are in the form of solid tablets or granules.

[0003] At present, most of the production of probiotic tablets is done by tablet presses. This type of tablet press can only extrude a limited number of probiotic tablets at a time and cannot extrude multiple groups of tablets. This makes the extrusion efficiency limited. This type of tablet press cannot be recovered and cleaned in time after extrusion, further reducing the efficiency of extrusion. The extrusion mold is not cooled after the stamping is completed, resulting in a temperature rise. The bacterial content of the probiotic tablets is reduced. There is no dust removal machine inside the tablet press, and the powder produced during tableting is easy to spread. This affects the quality of the probiotic tablets. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a rotary tablet pressing device for probiotic tablets, which solves the problems that the tablet pressing machine cannot press tablets continuously, the heat generated by the mold during tablet pressing is not volatilized in time, and part of the powder is easy to diffuse after continuous tablet pressing.

[0005] The technical problem to be solved by the utility model is achieved by adopting the following technical scheme: a rotary tablet pressing device for probiotic tablets, comprising

[0006] Base, cleaning device, tablet pressing device, filling device,

[0007] The base is provided with a groove, and the cleaning device and the tablet pressing device are arranged in the groove;

[0008] The cleaning device is composed of a fixed frame and a push rod, a powder absorber is arranged inside the push rod, and the fixed frame can make the push rod move back and forth;

[0009] The tablet pressing device is composed of a lower punch, a middle die, and an upper punch. The lower punch is fixed on the base, the middle die is installed on the base through a fixed platform, the middle die and the fixed platform are fixed by pins, and the upper punch is fixed above the lower punch. The upper punch and the lower punch can move back and forth in the vertical direction.

[0010] The packing device is arranged on the side of the groove, and the packing device is connected to the upper punch;

[0011] The filling device can fill the tablet pressing device, the tablet pressing device can press the medicine powder into tablets, and the pushing rod can realize the function of pushing and sucking away the residual medicine powder in the device.

[0012] Preferably, 9 punching holes with the same diameter as the lower punch are arranged on the inner side of the middle die, and the distances from the punching holes to the center of the middle die are consistent. The base is provided with 6 cooling columns, which are respectively arranged at the positions of the punching holes and have the same length as the lower punch.

[0013] Preferably, there are three upper punches and three lower punches, and the lower punches are installed at a distance equal to that of two cooling columns.

[0014] Preferably, the fixing platform can lift the middle mold for a certain distance and can rotate the middle mold.

[0015] Preferably, the height of the push rod is the height of the middle mold when it is not raised.

[0016] Preferably, the filling device is connected to the upper punch, and the upper punch is filled with powder and then punched.

[0017] The beneficial effects of the utility model are:

[0018] (1) Through the utility model, the filling device and the cleaning device can realize automatic filling of the device, and after the tableting is completed, the cleaning device can push the pressed probiotic tablets into the collection basket. The tableting device can realize automatic filling, automatic tableting, and automatic collection.

[0019] (2) Through the utility model, during continuous tableting, the drug powder generates a certain pressure between the middle die, the upper punch and the lower punch, and the pressure is converted into heat and accumulated in the punching hole of the middle die. The middle die of the tableting device can rotate, so that the residual heat of the middle die at the tableting location is cooled by the cooling column, and then punched again after cooling. And after rotation, the punching hole located in the cooling column rotates to between the upper punch and the lower punch for punching. The heat accumulated at the punching location during punching can be lost, and the heat generated by the continuous tableting device will not be transferred to the drug powder, causing the probiotics to be inactivated.

[0020] (3) According to the utility model, a powder absorber is provided in the cleaning device. During the tableting filling, tableting completion, and material pushing steps, some drug powder will diffuse into the device. When the accumulated drug powder increases, the tableting effect will be poor and the quality of the probiotic tablets will be reduced. After the diffused drug powder is absorbed by the powder absorber, the quality of the produced products can be guaranteed to meet the standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model.

[0022] Figure 2This is an installation view of the utility model.

[0023] Figure 3 This is an exploded view of the present invention.

[0024] Figure 4 It is a top view of the middle mold of the utility model.

[0025] Figure 5 It is a schematic diagram of the internal structure of the utility model.

[0026] In the figure: 1-base, 2-cleaning device, 201-fixed frame, 202-push rod, 3-tablet pressing device, 301-lower punch, 302-middle die, 303-upper punch, 304-cooling column, 305-fixed table, 4-filling device, 401-filling pipe, 402-filling machine DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects of the utility model easier to understand, the utility model is further described below in conjunction with specific embodiments.

[0028] Embodiment 1, as Figure 1-Figure 5 A rotary tablet pressing device for probiotic tablets comprises a base 1, a cleaning device 2, a tablet pressing device 3, and a filling device 4. The base 1 is provided with a groove; the cleaning device 2, the tablet pressing device 3, and the filling device 4 are arranged in the groove of the base 1.

[0029] The probiotic tablet rotary tablet pressing device is provided with a controller, which controls all electronic components inside the tablet pressing device and has an automatic regulation function.

[0030] The cleaning device 2 is composed of a fixed frame 201 and a push rod 202. The fixed frame 201 is U-shaped. The fixed frame 201 is arranged on the bottom surface of the base 1, and a positioning block for limiting the fixed frame 201 is arranged on the inner side of the base 1. The fixed frame 201 is in contact with the base on three sides. The fixed frame 201 is symmetrically provided with guide grooves on both sides; the push rod 202 can move in the fixed frame 201 along the guide grooves. A powder absorber is arranged on the inner side of the push rod 202, and the powder absorber can start to absorb powder from the device when the push rod pushes the probiotic tablets after tableting to the collection basket and returns to the inner side of the fixed frame. The push rod 202 can clean the powder on the inner surface of the tableting device and the powder floating in the inner space. The push rod 202 can completely overlap when it returns to the fixed frame 201.

[0031] The tablet pressing device is composed of a lower punch 301, a middle die 302, an upper punch 303, a cooling column 304, and a fixed platform 305. The lower punch 301, the cooling column 304, and the fixed platform 305 are fixed on the bottom surface of the base 1; the lower punch 301 can move in the vertical direction, and the moving distance of the lower punch 301 is slightly less than the thickness of the middle die 302; when the lower punch 301 moves to the highest point, the height is consistent with the cooling column 304; the fixed platform 305 can move in the vertical direction, the fixed platform 305 can rotate along its own axis, the moving distance of the fixed platform 305 is slightly greater than the thickness of the middle die 302, and the height of the fixed platform is consistent with the cooling column 304 when the fixed platform 305 is at the lowest point. The lower punch 301 and the cooling column 304 are installed at a fixed distance around the center of the fixed platform 305, and there are three lower punches 301, two cooling columns 304 are fixedly spaced between each lower punch 301, and the distance between the cooling columns 304 is equal to the distance between the lower punch 301 and the cooling column 304. The diameters of the lower punch 301 and the cooling column 304 are equal.

[0032] The middle die 302 is arranged on a fixed platform 305, wherein four fixed grooves are arranged at the center of the middle die 302, and a protrusion corresponding to the fixed groove of the middle die 302 is arranged at the top of the fixed platform 305, and the height of the protrusion is the height of the middle die 302. The middle die 302 is provided with 9 punching holes of the same diameter as the lower punch 301, and the positions of the punching holes correspond to the positions between the lower punch 301 and the cooling column 304.

[0033] The upper punch 303 is arranged below the top surface of the base 1. The diameter of the upper punch 303 is the same as that of the lower punch 301; the axis of the upper punch 30 is colinear with the axis of the lower punch 301. The upper punch 303 can move in the vertical direction. The upper punch 303 can extend into the punching hole of the middle die 302. A motor and a pressure sensor are arranged inside the upper punch 303 and the lower punch 301. The motor can provide a certain pressure for the tableting operation and transmit the pressure to the pressure sensor.

[0034] The filling device 4 is arranged below the top surface of the base 1 near any side surface, and the filling device 4 is composed of a filling machine 402 and a filling tube 401. One side of the filling tube 401 is connected to the filling machine 402, and the other side of the filling tube 401 is connected to the upper punch 303. The filling machine 402 can transport the medicine powder along the filling tube 401 to the upper punch 303. The upper punch 303 can transport the medicine powder inside the filling tube 401 to the groove formed by the punching hole of the lower punch 301 and the middle die 302.

[0035] When the probiotic tablets are tableted by a rotary tableting device, the lower punch 301 and the upper punch 303 can simultaneously provide pressure for the tableting device, thereby reducing the imbalance of upper and lower pressures on the probiotic tablets during tableting, which results in the low quality of the finished probiotic tablets.

[0036] The working principle of the rotary tablet pressing device for probiotic tablets:

[0037] 1. Clean the device. Install the cleaning device 2 in the groove inside the base 1, and install the middle mold 302 above the fixed platform 305. The inside of the filler 402 is provided with the probiotic powder to be tableted. The collection basket is installed in front of the fixed platform.

[0038] 2. Start the controller of the probiotic tablet rotary tablet pressing device.

[0039] 3. The push rod 202 is installed on the fixing frame 201 , and the push rod 202 is retracted into the fixing frame 201 .

[0040] 4. The lower punch 301 descends a certain distance. The upper punch 303 moves to the top of the middle die 302. The filling device 4 is started, and the powder in the filling machine 402 is transported to the upper punch 303 along the filling pipe 401. The upper punch 303 controls a certain amount of powder to fall into the inner side of the groove formed by the punching holes of the lower punch 301 and the middle die 302.

[0041] 5. The lower punch 301 moves upward, and the upper punch 303 moves downward. The powder is pressed into tablets in the punching hole by the pressure between the lower punch 301 and the upper punch 303. The pressure sensor collects the pressure data and transmits it to the controller. The lower punch 301 and the upper punch 303 maintain the set pressure for a period of time.

[0042] 6. Then the upper punch 303 returns to the upper side, and the lower punch 301 rises to the highest point to eject the probiotic tablet from the punch hole.

[0043] 7. The fixed frame 201 controls the push rod 202 to push the compressed probiotic tablets into the collection basket. When the push rod returns to the fixed frame 201, the powder absorber is activated, and the powder absorber can absorb the floating powder on the fixed table 305 and the inner side of the tablet pressing device.

[0044] 8. The fixed platform 305 lifts the middle die 302 upward for a distance. The middle die 302 is disconnected from the lower punch 301 and the cooling column 304 and rotates a certain angle, so that the next punching hole rotates to the upper side of the lower punch 301 and the fixed platform 305 returns to the initial height. Repeat the tableting process.

[0045] The filling device 4 and the cleaning device 2 can realize automatic filling of the device, and after tableting is completed, the cleaning device 2 can push the pressed probiotic tablets into the collection basket, realizing the functions of continuous automatic filling, automatic tableting, and automatic collection of the device.

[0046] During continuous tableting, the drug powder generates a certain pressure on the middle die 302, the lower punch 301, and the upper punch 303, and the pressure is converted into heat and accumulated in the punching hole of the middle die. The middle die 302 of the tableting device can rotate, so that the residual heat of the middle die 302 at the tableting location is cooled by the cooling column 304, and then punched again after cooling. And after rotation, the punching hole located in the cooling column rotates to between the upper punch and the lower punch for punching. The heat accumulated at the punching location during punching can be lost, and the heat generated by the continuous tableting of the device will not be conducted to the drug powder, causing the probiotics to be inactivated.

[0047] A powder absorber is provided in the cleaning device 2. During the tableting filling, tableting completion, and material pushing steps, some of the drug powder will diffuse into the device. When the accumulated drug powder increases, the tableting effect will be poor and the quality of the probiotic tablets will be reduced. After the diffused drug powder is absorbed by the powder absorber, the quality of the produced product can be guaranteed to meet the standards.

[0048] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A rotary tablet pressing device for probiotic tablets, comprising: Base, cleaning device, tablet pressing device, filling device, characterized in that: The base is provided with a groove, and the cleaning device and the tablet pressing device are arranged in the groove; The cleaning device is composed of a fixed frame and a push rod, a powder absorber is arranged inside the push rod, and the fixed frame can make the push rod move back and forth; The tablet pressing device is composed of a lower punch, a middle die, and an upper punch. The lower punch is fixed on the base, the middle die is installed on the base through a fixed platform, the middle die and the fixed platform are fixed by pins, and the upper punch is fixed above the lower punch. The upper punch and the lower punch can move back and forth in the vertical direction. The packing device is arranged on the side of the groove, and the packing device is connected to the upper punch; The filling device can fill the tablet pressing device, the tablet pressing device can press the medicine powder into tablets, and the pushing rod can realize the function of pushing and sucking away the residual medicine powder in the device.

2. A rotary tablet pressing device for probiotic tablets according to claim 1, characterized in that: The inner side of the middle die is provided with 9 punching holes with the same diameter as the lower punch, and the distances from the punching holes to the center of the middle die are consistent. The base is provided with 6 cooling columns, which are respectively arranged at the positions of the punching holes and have the same length as the lower punch.

3. A rotary tablet pressing device for probiotic tablets according to claim 2, characterized in that: There are three upper punches and three lower punches, and the lower punches are installed at a distance of two cooling columns.

4. A rotary tablet pressing device for probiotic tablets according to claim 1, characterized in that: The fixing platform can lift the middle mold for a certain distance and can rotate the middle mold.

5. A rotary tablet pressing device for probiotic tablets according to claim 1, characterized in that: The height of the push rod is the height of the middle mold when it is not raised.

6. A rotary tablet pressing device for probiotic tablets according to claim 1, characterized in that: The filling device is connected to the upper punch, and the upper punch is filled with powder and then punched.