An automatic mold core removal device for a flat frame annular production line

By designing an automatic mold core device, the chain pulling mechanism and hydraulic cylinder-driven lifting plate is used to realize the automatic removal of the mold core, solving the problems of low efficiency and major damage in the prior art, and improving work efficiency and safety.

CN222742243UActive Publication Date: 2025-04-11HAILIAN JINHUI NEW MATERIALS (CHANGCHUN) CO LTD
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Patent Information

Application Number
CN202420349501.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-11
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In the prior art, when the inner core of the mold is knocked and falls off at the outer surface of the product, it is inefficient and can easily cause damage to the mold and the product.

Method used

A flat frame ring production line automatic mold core device is designed, using a chain pulling mechanism and a lifting plate driven by hydraulic cylinder. Through the cooperation of the chain and the hook, the mold core is automatically pulled and separated from the product.

Benefits of technology

The automated mold core removal process is realized, which improves work efficiency, reduces damage to workpieces and molds, and avoids safety hazards of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic mold core removal device for a flat frame annular production line, comprising: a supporting crossbeam frame, a work table, a linear lifting mechanism, a chain pulling mechanism arranged above the work table and lifted up and down by the linear lifting mechanism; the chain pulling mechanism comprises: two vertical plates fixedly connected to the work table, a hydraulic cylinder arranged between the two vertical plates and fixedly connected to the two vertical plates by a flange, a lifting plate located between the two vertical plates, a cylinder top block connecting the hydraulic cylinder and the lifting plate, and a chain fixing block installed on the lifting plate, the hydraulic cylinder drives the lifting plate to move up and down between the two vertical plates through the cylinder top block, the lifting plate drives the chain to move up and down through the chain fixing block, and indirectly pulls the single-sided mold core connected to the chain to be separated from the product; the utility model has the advantages of greatly reducing the damage to the workpiece and the mold, shortening the work cycle, eliminating the need for tedious manual operations, and effectively improving the work efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated equipment operation, in particular to an automatic mold core taking device for a flat frame annular production line. Background Art

[0002] The existing technology generally uses manual carts or forklifts to operate large molds. This method is inefficient and has no safety guarantee, which poses great risks. Our company has developed a flat frame annular production line that can automatically transport molds. The mold can be transported to the mold opening area for mold opening. However, after the mold is opened, due to the special process, the mold core is embedded in the inner wall of the product, which is difficult to remove and requires multiple attempts. The usual method is to manually knock the mold core off the surface of the product. This method is inefficient and will cause surface scratches after the core falls off. Secondly, during the knocking process, the side wall of the product will be scratched and damaged. Utility Model Content

[0003] In view of the above problems, the purpose of the utility model is to provide an automatic mold core removal device for a flat frame annular production line, which is used to automatically remove the mold core from the outer surface of the product to overcome the shortcomings of the above-mentioned prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An automatic mold core removal device for a flat frame annular production line, comprising: a supporting crossbeam frame, a work surface arranged on the supporting crossbeam frame, a linear lifting mechanism installed at an edge of one side of the work surface, and a chain pulling mechanism arranged above the work surface and driven by the linear lifting mechanism to move up and down, wherein two positioning blocks for positioning products are symmetrically arranged on the work surface, and the two positioning blocks are located on both sides of the chain pulling mechanism;

[0006] The cam is an axial lift of the hydraulic cylinder and is adapted to engage the hydraulic cylinder to move the hydraulic cylinder to the cam face.

[0007] As a preferred embodiment of the present invention, the linear lifting mechanism includes: a lifting guide rail vertically arranged on the side of the work surface, an arm slider slidably connected to the lifting guide rail, a support arm installed on the arm slider, and a driving cylinder for driving the arm slider to move on the lifting guide rail, and the support arm is fixedly connected to the vertical plate of the chain pulling mechanism.

[0008] As a preferred embodiment of the utility model, vertical guide rails are arranged on both sides of the lifting plate, and sliders are arranged on the inner sides of the two vertical plates corresponding to the positions of the vertical guide rails. The lifting plate drives the vertical guide rails to reciprocate on the sliders during the process of sliding up and down.

[0009] As a preferred embodiment of the utility model, the chain fixing blocks are provided at the two edge positions on both sides of the lifting plate, wherein two chains are fixedly connected to the chain fixing block on one side, and one chain is fixedly connected to the chain fixing block on the other side, and three avoidance holes are respectively opened on the two vertical plates corresponding to the number and positions of the chains, and three external pull card grooves are opened on the inner core of the single-sided mold.

[0010] As a preferred embodiment of the present invention, the lifting plate is in a U-shape.

[0011] As a preferred embodiment of the present invention, the flange is a rectangular block with a hole in the middle, and two sides of the flange are fixedly connected to the top edges of the two vertical plates by bolts.

[0012] The advantages and positive effects of the utility model are:

[0013] 1. The utility model has the advantages of simple operation and no danger, which greatly reduces the damage to the workpiece and the mold, shortens the working cycle, does not require tedious manual operation, and effectively improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the main view of the overall structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the chain pulling mechanism structure in the utility model.

[0016] Figure 3 It is an exploded view of the chain pulling mechanism structure in the utility model.

[0017] Figure 4 It is a top view of the local structure of the chain pulling mechanism in the utility model.

[0018] Figure numerals: supporting beam frame 1, work table 2, linear lifting mechanism 3, chain pulling mechanism 4, vertical plate 5, flange 6, hydraulic cylinder 7, lifting plate 8, cylinder top block 9, chain fixing block 10, avoidance groove 11, chain 12, avoidance hole 13, lifting guide rail 14, support arm slider 15, support arm 16, driving cylinder 17, vertical guide rail 18, slider 19, single-sided mold core 20. DETAILED DESCRIPTION

[0019] See also Figure 1-4 The present embodiment provides an automatic mold core removal device for a flat frame annular production line, comprising: a supporting crossbeam frame 1, a work surface 2 arranged on the supporting crossbeam frame 1, a linear lifting mechanism 3 installed at an edge position on one side of the work surface 2, a chain pulling mechanism 4 arranged above the work surface 2 and lifted up and down driven by the linear lifting mechanism 3, two positioning blocks for positioning products are symmetrically arranged on the work surface 2, and the two positioning blocks are located on both sides of the chain pulling mechanism 4; the chain pulling mechanism 4 comprises: two vertical plates 5 fixedly connected to the work surface 2, a hydraulic cylinder 7 arranged between the two vertical plates 5 and fixedly connected to the two vertical plates 5 through a flange 6, a lifting plate 8 located between the two vertical plates 5, and an oil cylinder connecting the hydraulic cylinder 7 and the lifting plate 8 A top block 9 and a chain fixing block 10 installed on the lifting plate 8, an avoidance groove 11 for avoiding the hydraulic cylinder 7 is provided on the lifting plate 8, the piston rod end of the hydraulic cylinder 7 passes through the flange 6 and is fixedly connected to the cylinder top block 9, the cylinder top block 9 is fixedly connected to the top of the lifting plate 8, a chain 12 is fixedly connected to the chain fixing block 10, and avoidance holes 13 for the chain 12 to pass through are provided on the two vertical plates 5. A hook is provided on one end of the chain 12 passing through the avoidance hole 13, and the hook is engaged with the outer pull groove on the single-sided mold inner core 20. The hydraulic cylinder 7 drives the lifting plate 8 to move up and down between the two vertical plates 5 through the cylinder top block 9, and the lifting plate 8 drives the chain 12 to move up and down through the chain fixing block 10, indirectly pulling the single-sided mold inner core connected to the chain 12 to separate from the product. The linear lifting mechanism 3 includes: a lifting guide rail 14 vertically arranged on the side of the work surface 2, an arm slider 15 slidably connected to the lifting guide rail 14, a support arm 16 installed on the arm slider 15, and a driving cylinder 17 for driving the arm slider 15 to move on the lifting guide rail 14, and the support arm 16 is fixedly connected to the vertical plate 5 of the chain pulling mechanism 4.

[0020] Furthermore, vertical guide rails 18 are provided on both sides of the lifting plate 8, and sliders 19 are provided on the inner sides of the two vertical plates 5 corresponding to the positions of the vertical guide rails 18. When the lifting plate 8 slides up and down, the vertical guide rails 18 are driven to reciprocate on the sliders 19. Through the guidance of the vertical guide rails 18 and the sliders 19, the lifting plate 8 is more stable during the lifting process.

[0021] Furthermore, the lifting plate 8 is U-shaped, and the length of the avoidance groove 11 is greater than the length plus the stroke length of the hydraulic cylinder 7. The flange 6 is a rectangular block with a hole in the middle, and the two sides of the flange 6 are fixedly connected to the top edges of the two vertical plates 5 by four bolts.

[0022] Furthermore, chain fixing blocks 10 are provided at two edge positions on both sides of the lifting plate 8, wherein two chains 12 are fixedly connected to the chain fixing block 10 on one side, and one chain 12 is fixedly connected to the chain fixing block 10 on the other side. Corresponding to the number and position of the chains 12, three avoidance holes 13 are respectively opened on the two vertical plates 5, and three external pull card grooves are opened on the inner core of the single-sided mold.

[0023] Working principle: drive the linear lifting mechanism 3 to lift the chain pulling mechanism 4 from the work surface 2, place the product with the mold core that has not been taken out on the work surface 2 and position it, and then drive the linear lifting mechanism 3 to drop the chain pulling mechanism 4 to the work surface 2 and be inside the product, drive the chain pulling mechanism 4 to remove the mold core of the product, wherein two groups of six chains 12 extend from the two vertical plates 5, and the hooks of the six chains 12 are respectively stuck in the outer pull groove on the single-sided mold core, the cylinder top block 9 drives the lifting plate 8 to rise through the cylinder top block 9, the lifting plate 8 pulls the chain 12 to rise during the rising process, and the chain 12 pulls the mold core from the product during the rising process.

[0024] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An automatic mold core removal device for a flat frame annular production line, characterized in that: include: A supporting crossbeam frame, a work surface arranged on the supporting crossbeam frame, a linear lifting mechanism installed at an edge of one side of the work surface, and a chain pulling mechanism arranged above the work surface and driven by the linear lifting mechanism to move up and down, wherein two positioning blocks for positioning the product are symmetrically arranged on the work surface, and the two positioning blocks are located on both sides of the chain pulling mechanism; The cam is an axial lift of the hydraulic cylinder and is adapted to engage the hydraulic cylinder to move the hydraulic cylinder to the cam face.

2. The automatic mold core removal device for a flat frame annular production line according to claim 1 is characterized in that: The linear lifting mechanism includes: a lifting guide rail vertically arranged on the side of the worktable, an arm slider slidably connected to the lifting guide rail, a support arm installed on the arm slider, and a driving cylinder driving the arm slider to move on the lifting guide rail, and the support arm is fixedly connected to the vertical plate of the chain pulling mechanism.

3. The automatic mold core removal device for a flat frame annular production line according to claim 1 is characterized in that: Vertical guide rails are arranged on both sides of the lifting plate, and sliding blocks are arranged on the inner sides of the two vertical plates at positions corresponding to the vertical guide rails. The lifting plate drives the vertical guide rails to reciprocate on the sliding blocks during the process of sliding up and down.

4. The automatic mold core removal device for a flat frame annular production line according to claim 1 is characterized in that: The chain fixing blocks are arranged at the two edge positions on both sides of the lifting plate, wherein two chains are fixedly connected to the chain fixing block on one side, and one chain is fixedly connected to the chain fixing block on the other side. Three avoidance holes are respectively opened on the two vertical plates corresponding to the number and positions of the chains, and three external pull card grooves are opened on the inner core of the single-sided mold.

5. The automatic mold core removal device for a flat frame annular production line according to claim 1 is characterized in that: The lifting plate is in a U shape.

6. The automatic mold core removal device for a flat frame annular production line according to claim 1 is characterized in that: The flange is a rectangular block with a hole in the middle, and the two sides of the flange are fixedly connected to the top edges of the two vertical plates by bolts.