A vacuum cleaning electroplating device for workpieces with needle-like pores
By setting up a vacuum pump and an ultrasonic generator in the pre-plating cleaning tank of the vacuum cleaning electroplating equipment, ensuring that the cleaning liquid enters the needle-shaped pores of the workpiece, and setting up a filter device in the plating tank, the problem of difficulty in completely cleaning the workpiece is solved and the quality of the plating layer is improved.
Patent Information
- Application Number
- CN202421520426.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Before electroplating, workpieces with needle-shaped pores are difficult to completely clean, resulting in a degradation of the coating quality.
A vacuum cleaning and electroplating equipment is designed. By setting up a vacuum pump in the cleaning tank before plating, a vacuum state is formed to ensure that the cleaning liquid enters the needle-shaped pores of the workpiece, and a filter device is set up in the plating tank to circulate the electrolyte to avoid impurities affecting the plating layer.
The workpiece is fully cleaned, avoiding the oil and dust in the needle-shaped pores affecting the coating quality, and at the same time, the coating generation quality is improved through circulating filtration.
Smart Images

Figure CN222744426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating, in particular to vacuum cleaning electroplating equipment for workpieces with needle-shaped pores. Background Art
[0002] Electroplating is a process that uses electrolysis to attach a layer of metal film to the surface of metal or other material parts, thereby changing the surface properties of the substrate and preventing metal oxidation and rust. Electroplating is mainly divided into rack plating, barrel plating, continuous plating and brush plating. Among them, barrel plating is mainly suitable for the electroplating of small parts that cannot or are not suitable for hanging due to factors such as shape and size. A certain number of small parts are placed in a special roller, and various metal or alloy coatings are deposited on the surface of the parts in an indirect conductive manner under the rolling state, so as to achieve surface protection, decoration and various functional purposes.
[0003] In actual applications, after a period of use, the plating of the workpiece will wear out or fall off, so the workpiece needs to be re-electroplated. Since the workpiece is contaminated with a lot of oil or dust during use, it needs to go through a cleaning process before electroplating. However, during the cleaning process, if the workpiece surface has needle-shaped pores, the gas remaining in the needle-shaped pores of the workpiece will cause the cleaning liquid to form a certain tension on the surface of the needle-shaped pores, making it impossible for the cleaning liquid to enter the needle-shaped pores of the workpiece, resulting in the workpiece cannot be completely cleaned, which also indirectly affects the quality of the plating formed on the workpiece in the subsequent electroplating process. Utility Model Content
[0004] The utility model aims to provide a vacuum cleaning electroplating device for workpieces with needle-shaped pores in view of the deficiencies of the prior art, so as to solve the problems raised in the background technology.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A vacuum cleaning and electroplating device for workpieces with needle-like pores comprises a mounting frame, on which a first cleaning tank for cleaning the workpiece before plating, an electroplating tank for electroplating the workpiece, and a second cleaning tank for cleaning the workpiece after plating are sequentially mounted, the first cleaning tank being connected to a vacuum pump, through which a vacuum state can be formed inside the first cleaning tank, the electroplating tank being connected to a filtering device, which can circulate and filter the electrolyte in the electroplating tank, the first cleaning tank and the second cleaning tank being connected to an ultrasonic generator, which can ultrasonically clean the workpieces in the first cleaning tank and the second cleaning tank.
[0007] As a preferred solution for vacuum cleaning and electroplating equipment for workpieces with needle-shaped pores, the filtering device includes a filtering pump mounted on the mounting frame, one end of the filtering pump is connected to a liquid inlet pipe, the end of the liquid inlet pipe away from the filtering pump is connected to the electroplating tank, the other end of the filtering pump is connected to a filtering barrel, a plurality of filter elements are arranged in the filtering barrel, and one end of the filtering barrel is connected to a liquid outlet pipe, the end of the liquid outlet pipe away from the filtering barrel is connected to the electroplating tank to form a circulating filtering loop.
[0008] As a preferred solution for vacuum cleaning electroplating equipment for workpieces with needle-shaped pores, the liquid inlet pipe is located at the lower part of the electroplating tank, and the liquid outlet pipe is located at the upper part of the electroplating tank.
[0009] As a preferred solution for vacuum cleaning electroplating equipment for workpieces with needle-shaped pores, an exhaust valve is also provided on one side of the filter barrel.
[0010] As a preferred solution for vacuum cleaning electroplating equipment for workpieces with needle-like pores, a slot door is movably installed at the top of the electroplating tank, and the roller carrying the workpiece can be placed in the electroplating tank by opening the slot door.
[0011] As a preferred solution for vacuum cleaning and electroplating equipment for workpieces with needle-shaped pores, a heater is also provided inside the electroplating tank, a first connecting flange is provided at one end of the heater, a mounting hole is opened on one side of the electroplating tank, a second connecting flange is provided outside the mounting hole, one end of the heater can enter the electroplating tank through the mounting hole, and is locked and fixed with the second connecting flange by the first connecting flange, and a sealing ring is also provided in the mounting hole.
[0012] As a preferred solution for vacuum cleaning electroplating equipment for workpieces with needle-shaped pores, the vacuum pump is also connected to a pressure gauge.
[0013] As a preferred solution for vacuum cleaning electroplating equipment for workpieces with needle-shaped pores, a plurality of moving wheels are arranged below the mounting frame.
[0014] Beneficial effects of the utility model:
[0015] The utility model adopts a structural design of vacuum cleaning electroplating. A vacuum pump is arranged in the first cleaning tank for cleaning before plating. During the cleaning process, the gas in the first cleaning tank is extracted, so that a vacuum state is formed inside the first cleaning tank. The cleaning liquid can enter the needle-shaped pores of the workpiece for comprehensive cleaning, thereby preventing the oil and dust in the pores from affecting the quality of the subsequent electroplating layer. At the same time, the utility model also adopts a structural design of electrolyte circulation filtration. A filtering device is arranged in the electroplating tank. The electrolyte is continuously filtered during the electroplating process, thereby preventing impurities generated during the electrolysis process from affecting the formation of the plating layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for use in the embodiments of the present utility model. Obviously, the drawings described below are only some embodiments of the present utility model, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work.
[0017] Figure 1 The utility model is a schematic structural diagram of a vacuum cleaning and electroplating device for workpieces with needle-shaped pores.
[0018] Figure 2 It is a schematic diagram of the relevant structure of the filtering device described in the utility model.
[0019] Figure 3 It is a schematic diagram of the relevant structure of the electroplating tank described in the utility model.
[0020] Figures 1 to 3 middle:
[0021] 1. Mounting frame; 2. First cleaning tank; 3. Plating tank; 31. Tank door; 32. Roller; 33. Heater; 34. First connecting flange; 35. Second connecting flange; 4. Second cleaning tank; 5. Vacuum pump; 6. Filter device; 61. Filter pump; 62. Liquid inlet pipe; 63. Filter barrel; 64. Liquid outlet pipe; 65. Exhaust valve; 7. Ultrasonic generator; 8. Pressure gauge; 9. Moving wheel. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0023] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0024] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0025] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] like Figure 1 As shown, the utility model provides a vacuum cleaning and electroplating equipment for workpieces with needle-like pores, including a mounting frame 1, on which a first cleaning tank 2 for cleaning the workpiece before plating, an electroplating tank 3 for electroplating the workpiece, and a second cleaning tank 4 for cleaning the workpiece after plating are sequentially mounted, the first cleaning tank 2 is connected to a vacuum pump 5, the vacuum pump 5 can extract the gas inside the first cleaning tank 2 during the cleaning process, so that a vacuum state is formed inside the first cleaning tank 2, and the cleaning liquid can enter the needle-like pores of the workpiece for comprehensive cleaning, thereby avoiding residual oil and dust inside the pores, thereby improving the quality of the subsequent electroplating coating; the electroplating tank 3 is connected to a filter device 6, the filter device 6 can circulate and filter the electrolyte in the electroplating tank 3 during the electroplating of the workpiece, and can avoid impurities generated during the electrolysis process affecting the formation of the coating; at the same time, the first cleaning tank 2 and the second cleaning tank 4 are both connected to an ultrasonic generator 7, and the ultrasonic generator 7 can ultrasonically clean the workpieces in the first cleaning tank 2 and the second cleaning tank 4.
[0027] like Figure 2As shown, the filtering device 6 of the utility model specifically includes a filtering pump 61 installed on the mounting frame 1, one end of the filtering pump 61 is connected to a liquid inlet pipe 62, the end of the liquid inlet pipe 62 away from the filtering pump 61 is connected to the electroplating tank 3, the other end of the filtering pump 61 is connected to a filtering barrel 63, and one end of the filtering barrel 63 is connected to a liquid outlet pipe 64, the end of the liquid outlet pipe 64 away from the filtering barrel 63 is connected to the electroplating tank 3, when the filtering device 6 is started, the electrolyte in the electroplating tank 3 will enter the liquid inlet pipe 62 driven by the filtering pump 61, the liquid inlet pipe 62 enters the filtering barrel 63 through the filtering pump 61, a plurality of filter elements are arranged in the filtering barrel 63, after the electrolyte is filtered by the filter element in the filtering barrel 63, it will return to the electroplating tank 3 from the liquid outlet pipe 64, thereby forming a circulating filtering loop.
[0028] Preferably, the liquid inlet pipe 62 of the utility model is preferably arranged at the lower part of the electroplating tank 3 so that the electrolyte in the electroplating tank 3 can enter the liquid inlet pipe 62, and the liquid outlet pipe 64 is preferably arranged at the upper part of the electroplating tank 3 so that the filtered electrolyte can return to the electroplating tank 3 through the liquid outlet pipe 64.
[0029] Specifically, an exhaust valve 65 is further provided on one side of the filter barrel 63 of the utility model. The exhaust valve 65 is used to discharge the excess gas in the barrel, and plays the role of regulating the air pressure and unblocking the pipeline, so that the filter barrel 63 can work normally.
[0030] like Figure 3 As shown, a slot door 31 is movably installed at the top of the electroplating tank 3 of the utility model. The slot door 31 can be opened to place the roller 32 carrying the workpiece in the electroplating tank 3, and the workpiece will be roll-plated in the electroplating tank 3.
[0031] In order to better ensure the formation of the workpiece coating, a heater 33 is further provided inside the electroplating tank 3, a first connecting flange 34 is provided at one end of the heater 33, a mounting hole is provided on one side of the electroplating tank 3, a second connecting flange 35 is provided outside the mounting hole, and one end of the heater 33 can enter the electroplating tank 3 through the mounting hole, and is locked and fixed by the first connecting flange 34 and the second connecting flange 35. During the electroplating process of the workpiece, starting the heater 33 at the same time can control the temperature of the electrolyte within the optimal range, which can effectively improve the quality of the workpiece coating; at the same time, in order to prevent the electrolyte from overflowing from the connection between the heater 33 and the electroplating tank 3, a sealing ring is also provided in the mounting hole of the electroplating tank 3.
[0032] Preferably, the vacuum pump 5 of the present invention is also connected to a pressure gauge 8, through which the air pressure in the first cleaning tank 2 can be observed in real time to avoid the air pressure being too low or too high.
[0033] Preferably, a plurality of moving wheels 9 are provided below the mounting frame 1 of the present invention to facilitate the placement of the equipment.
[0034] Overall workflow:
[0035] The utility model is combined with practical applications. The cleaning before plating on the workpiece determines the quality of the workpiece coating. Therefore, a vacuum pump 5 is set in the first cleaning tank 2 for cleaning before plating. The roller 32 carrying the workpiece is first placed in the first cleaning tank 2, and the vacuum pump 5 is started to extract the air in the pinhole pores of the workpiece, so that a vacuum state is formed inside the first cleaning tank 2. At the same time, the ultrasonic generator 7 is started to fully clean the workpiece. The cleaned workpiece will enter the electroplating tank 3, and the filter device 6 and the heater 33 are started. The filter device 6 can circulate and filter the electrolyte in the electroplating tank 3 to avoid impurities generated during the electroplating process affecting the quality of the coating, and the heater 33 can adjust the temperature of the electrolyte to an optimal range to further improve the quality of the coating; the workpiece after electroplating will enter the second cleaning tank 4, and the electrolyte on the surface of the workpiece can be washed away by the second cleaning tank 4. Since the cleaning requirements for the post-plating cleaning of the workpiece are relatively low, the second cleaning tank 4 does not need to be provided with a vacuum pump 5 for vacuuming, which can save equipment costs. The cleaned workpiece can be put into use after drying.
[0036] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims
1. A vacuum cleaning electroplating device for workpieces with needle-like pores, characterized in that: The invention comprises a mounting frame (1), on which a first cleaning tank (2) for cleaning a workpiece before plating, an electroplating tank (3) for electroplating the workpiece, and a second cleaning tank (4) for cleaning the workpiece after plating are sequentially mounted; the first cleaning tank (2) is connected to a vacuum pump (5), through which a vacuum state can be formed inside the first cleaning tank (2); the electroplating tank (3) is connected to a filtering device (6), and the filtering device (6) can circulate and filter the electrolyte in the electroplating tank (3); the first cleaning tank (2) and the second cleaning tank (4) are both connected to an ultrasonic generator (7), and the ultrasonic generator (7) can ultrasonically clean the workpieces in the first cleaning tank (2) and the second cleaning tank (4).
2. The vacuum cleaning electroplating equipment for workpieces with needle-like pores according to claim 1, characterized in that: The filtering device (6) comprises a filtering pump (61) mounted on the mounting frame (1), one end of the filtering pump (61) is connected to a liquid inlet pipe (62), the end of the liquid inlet pipe (62) away from the filtering pump (61) is connected to the electroplating tank (3), the other end of the filtering pump (61) is connected to a filtering barrel (63), a plurality of filter elements are arranged in the filtering barrel (63), and one end of the filtering barrel (63) is connected to a liquid outlet pipe (64), the end of the liquid outlet pipe (64) away from the filtering barrel (63) is connected to the electroplating tank (3) to form a circulating filtering loop.
3. The vacuum cleaning and electroplating equipment for workpieces with needle-like pores according to claim 2, characterized in that: The liquid inlet pipe (62) is located at the lower part of the electroplating tank (3), and the liquid outlet pipe (64) is located at the upper part of the electroplating tank (3).
4. The vacuum cleaning electroplating equipment for workpieces with needle-like pores according to claim 2, characterized in that: An exhaust valve (65) is also provided on one side of the filter barrel (63).
5. The vacuum cleaning and electroplating equipment for workpieces with needle-like pores according to claim 1, characterized in that: A slot door (31) is movably mounted on the top of the electroplating tank (3), and the roller (32) carrying the workpiece can be placed in the electroplating tank (3) by opening the slot door (31).
6. The vacuum cleaning electroplating equipment for workpieces with needle-like pores according to claim 5, characterized in that: A heater (33) is also provided inside the electroplating tank (3), and a first connecting flange (34) is provided at one end of the heater (33). A mounting hole is provided on one side of the electroplating tank (3), and a second connecting flange (35) is provided outside the mounting hole. One end of the heater (33) can enter the electroplating tank (3) through the mounting hole and be locked and fixed with the second connecting flange (35) through the first connecting flange (34). A sealing ring is also provided in the mounting hole.
7. The vacuum cleaning electroplating equipment for workpieces with needle-like pores according to claim 1, characterized in that: The vacuum pump (5) is also connected to a pressure gauge (8).
8. The vacuum cleaning electroplating equipment for workpieces with needle-like pores according to claim 1, characterized in that: A plurality of moving wheels (9) are arranged below the mounting frame (1).