Cotton cleaning device
By designing a cotton cleaning device including a U-shaped cavity, a cotton opening assembly, a screen, a shock assembly, a blower, a discharge pipe and a guide roller, the problem of impurities being mixed into cotton in the prior art is solved, and a more efficient cotton cleaning and impurity removal effect is achieved.
Patent Information
- Application Number
- CN202421609406.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing cotton cleaning machines have an external air flowing into the inner side along the outside of the screen, resulting in impurities being impacted by the airflow and re-mixed into the cotton, affecting the cleaning effect.
A cotton cleaning device is designed, including a U-shaped cavity, a cotton opening assembly, a screen, a shock assembly, a blower, a discharge pipe and a guide roller. By setting up screen and shock components, the separation of cotton and impurities is accelerated, and the cotton is blown out through the blower. The design of guide rollers and discharge pipes is used to ensure that the impurities are effectively discharged.
It effectively avoids external air entering the device, prevents impurities from being mixed into the cotton again, improves the cleanliness and cleanliness of the cotton, and simplifies the device structure and reduces production costs.
Smart Images

Figure CN222744463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton cleaning, in particular to a cotton cleaning device. Background Art
[0002] Modern cotton harvesting is done by large cotton harvesters, which collect cotton and then remove impurities from the cotton through cleaning equipment. This process is called cotton cleaning. Existing cotton cleaning machines are large and expensive.
[0003] A Chinese patent with authorization announcement number CN219490266U discloses a double impurity removal device for a cotton cleaning machine, which includes at least a primary cotton cleaning mechanism and a secondary cotton cleaning mechanism. The primary cotton cleaning mechanism and the secondary cotton cleaning mechanism use the same structure, and both use a clean cotton brush to brush the cotton onto a clean cotton licker-in roller, which hangs the cotton on the clean cotton licker-in roller for transportation, and a rear cotton roller removes the cotton on the clean cotton licker-in roller and transports it out. Double impurity removal and transportation improves the cleanliness of the cotton and the cleanliness after transportation.
[0004] However, the device still has some shortcomings: the first-level impurity removal screen 16 and the second-level impurity removal screen 26 provided in the device need to remain in a normally open state. In this state, the airflow driven by the fan will cause the outside air to flow along the outside of the screen 26 to the inside of the device. The direction of the airflow is opposite to the direction of impurity discharge, causing the impurities to be impacted by the airflow and re-mixed into the cotton. Utility Model Content
[0005] The utility model aims to provide a cotton cleaning device in view of the problems existing in the background technology.
[0006] The technical solution of the utility model is: a cotton cleaning device, comprising a chassis, a U-shaped cavity is arranged in the chassis, and a feeding port of the U-shaped cavity is connected to a storage hopper;
[0007] A cotton opening component is located inside the feeding end of the U-shaped cavity to grab the raw cotton from the storage hopper and spread it out;
[0008] The screen is located at the horizontal end of the U-shaped cavity and connected to the inner wall of the chassis, and an elastic section is arranged in the middle of the screen;
[0009] The vibrating assembly is connected to the chassis. When the vibrating assembly is in working state, the elastic section of the screen bumps up and down to accelerate the separation of cotton and impurities;
[0010] A blower connects the outside with the U-shaped cavity to blow the separated cotton falling on the screen out along the discharge port of the U-shaped cavity;
[0011] A discharge pipe, which is connected to the horizontal end of the U-shaped cavity and is located below the screen;
[0012] A guide roller is located in the discharge pipe and is slidably connected to the inner wall thereof, and a plurality of receiving grooves are arranged on the guide roller in a ring array around its axis;
[0013] And a driving component, the driving component drives the connecting guide roller to rotate in the discharge pipe, so that each receiving trough circulates to discharge impurities and maintains the sealing between the discharge pipe and the guide roller.
[0014] Preferably, a cover plate is rotatably provided on the storage hopper and is sealed therewith, and the cover plate is magnetically connected to the storage hopper.
[0015] Preferably, the cotton opening assembly includes a cotton feed roller, a cotton opening roller, a linkage assembly and a first motor; the cotton opening roller is located below the gap between the two cotton feed rollers, and the cotton feed roller and the cotton opening roller are both rotatably connected to the chassis, the cotton feed roller and the cotton opening roller are transmission connected through the linkage assembly, and the first motor is arranged on the chassis and synchronously drives the cotton feed roller and the cotton opening roller to rotate.
[0016] Preferably, the linkage assembly includes gears, a first pulley, a second pulley and a toothed belt; the two gears are respectively connected to the rotating shafts of the two cotton feed rollers, and the two gears are meshed and connected; the first pulley is connected to the rotating shaft of one of the cotton feed rollers, and the second pulley is connected to the rotating shaft of the cotton opening roller, and the first pulley and the second pulley are connected by a toothed belt transmission.
[0017] Preferably, the vibration assembly includes a mounting shaft, a cam and a second motor, the mounting shaft is rotatably connected to the chassis, the cam is connected to the mounting shaft, the second motor is arranged on the chassis, and its output end is connected to the end of the mounting shaft.
[0018] Preferably, the discharge port of the U-shaped cavity is connected to the material guide pipe, a plurality of partitions are arranged in an alternating manner in the material guide pipe, and a fine hole communicating with the interior of the material guide pipe is arranged on the material guide pipe.
[0019] Preferably, a discharge channel running through the discharge pipe from top to bottom is provided in the discharge pipe, a cylindrical cavity is provided in the discharge pipe, the cylindrical cavity is located between the inlet and outlet of the discharge channel and is connected to the discharge channel, and the guide roller is located in the cylindrical cavity and is slidably connected to its inner wall.
[0020] Preferably, the driving assembly comprises a third motor, and the third motor drives the connecting guide roller.
[0021] Compared with the prior art, the utility model has the following beneficial technical effects:
[0022] By arranging the cotton feeding roller and the cotton opening roller, automatic feeding and opening of the raw cotton are realized, so that impurities mixed in the raw cotton are separated from the raw cotton; by arranging the screen and the vibration component, and coordinating with the setting of the blower, during the blowing process of the blower, the loose cotton with light specific gravity is blown out along the material outlet of the chassis driven by the air flow, while the impurities with heavier specific gravity fall and pass through the screen. The screen and the vibration component vibrate the loose cotton to accelerate the separation of impurities from the cotton. By arranging a guide roller in the discharge pipe and arranging a plurality of material receiving grooves on the guide roller, the third motor drives the guide roller to rotate, so as to quickly realize the removal of impurities while keeping the air from being discharged along the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 The figure is a schematic diagram of the internal structure of the chassis;
[0025] Figure 3 Schematic diagram of the internal structure of the discharge pipe.
[0026] Figure numerals: 1. chassis; 101. U-shaped cavity; 102. air inlet; 103. guide bucket; 2. storage hopper; 3. cover plate; 4. cotton feed roller; 401. gear; 402. first pulley; 5. cotton opening roller; 501. second pulley; 6. toothed belt; 7. first motor; 8. material guide pipe; 801. fine hole; 9. partition; 10. screen; 11. vibration assembly; 12. blower; 13. discharge pipe; 131. discharge channel; 132. cylindrical cavity; 14. guide roller; 141. material receiving trough; 15. third motor. DETAILED DESCRIPTION
[0027] Embodiment 1
[0028] like Figure 1-Figure 3As shown, a cotton cleaning device proposed by the utility model includes a chassis 1, a cotton opening assembly, a screen 10, a vibration assembly 11, a blower 12, a discharge pipe 13, a guide roller 14 and a drive assembly. A U-shaped cavity 101 is arranged in the chassis 1, and the feed port of the U-shaped cavity 101 is connected to the storage hopper 2. A cover plate 3 that is rotatably arranged on the storage hopper 2 and is sealed therewith is rotatably arranged, and the cover plate 3 is magnetically connected to the storage hopper 2. The cotton opening assembly is located at the inner side of the feed end of the U-shaped cavity 101 to grab the raw cotton from the storage hopper 2 and spread the raw cotton. The cotton opening assembly includes a cotton feed roller 4, a cotton opening roller 5, a linkage assembly and a first motor 7. The cotton opening roller 5 is located below the gap between the two cotton feed rollers 4, and the cotton feed roller 4 and the cotton opening roller 5 are both rotatably connected to the chassis 1, and the cotton feed roller 4 and the cotton opening roller 5 are transmission-connected through the linkage assembly. The first motor 7 is arranged on the chassis 1 and synchronously drives the cotton feed roller 4 and the cotton opening roller 5 to rotate. The linkage assembly includes a gear 401, a first pulley 402, a second pulley 501 and a toothed belt 6. The two gears 401 are respectively connected to the rotating shafts of the two cotton feed rollers 4, and the two gears 401 are meshed and connected. The first pulley 402 is connected to the rotating shaft of one of the cotton feed rollers 4, the second pulley 501 is connected to the rotating shaft of the cotton opening roller 5, and the first pulley 402 and the second pulley 501 are connected by a toothed belt 6 transmission. The screen 10 is located at the horizontal end of the U-shaped cavity 101 and is connected to the inner wall of the chassis 1, and an elastic section is arranged in the middle of the screen 10. The vibration assembly 11 is connected to the chassis 1. When the vibration assembly 11 is in the working state, the elastic section of the screen 10 bumps up and down to accelerate the separation of cotton and impurities. The vibration assembly 11 includes a mounting shaft, a cam and a second motor. The mounting shaft is rotatably connected to the chassis 1, the cam is connected to the mounting shaft, and the second motor is arranged on the chassis 1, and its output end is connected to the end of the mounting shaft. The blower 12 is connected to the outside and the U-shaped cavity 101 to blow the cotton that has fallen on the screen 10 and has been separated out along the discharge port of the U-shaped cavity 101. The discharge pipe 13 is connected to the horizontal end of the U-shaped cavity 101 and is located below the screen 10. The guide roller 14 is located in the discharge pipe 13 and is slidably connected to its inner wall. A plurality of receiving grooves 141 are arranged in a circular array around its axis on the guide roller 14. A discharge channel 131 is arranged in the discharge pipe 13 and runs through it from top to bottom. A cylindrical cavity 132 is arranged in the discharge pipe 13. The cylindrical cavity 132 is located between the inlet and outlet of the discharge channel 131 and is connected to the discharge channel 131. The guide roller 14 is located in the cylindrical cavity 132 and is slidably connected to its inner wall. And a driving component, the driving component drives the connected guide roller 14 to rotate in the discharge pipe 13, so that each receiving groove 141 circulates to discharge impurities and maintains the sealing between the discharge pipe 13 and the guide roller 14. The driving assembly comprises a third motor 15 , which drives the connecting guide roller 14 .
[0029] In this embodiment, raw cotton is put into the storage hopper 2 and the cover plate 3 is closed, the fan 12 is started, and the first motor 7, the second motor and the third motor 15 are started at the same time. The cotton feeding roller 4 rotates relatively and pushes the raw cotton in the storage hopper 2 downward, and the raw cotton is opened by the cotton opening roller 5, and the loose cotton and impurities go down together. The loose cotton that goes down has a light specific gravity, and it is close to the upper wall of the U-shaped cavity 101 under the action of wind, while the impurities have a heavy specific gravity, and they fall under the action of gravity and pass through the screen into the receiving trough 141. Since the third motor 15 drives the guide roller 14 to rotate, the receiving trough 141 alternately cycles to receive impurities, and then circulates through the receiving trough 141 to discharge impurities, eliminating the influence of the upwelling airflow on the discharge of impurities. During the operation of the equipment, the cam cyclically vibrates the middle elastic section of the screen 10 to accelerate the separation of impurities and loose cotton.
[0030] Embodiment 2
[0031] like Figure 1 and Figure 2 As shown, the cotton cleaning device proposed by the utility model is compared with the first embodiment. The discharge port of the U-shaped cavity 101 is connected to the material guide pipe 8. A plurality of partitions 9 are staggered in the material guide pipe 8, and a fine hole 801 connected to the interior of the material guide pipe is provided on the material guide pipe 8.
[0032] In this embodiment, the guide tube 8 guides the cotton output, and since fine holes are provided on the guide tube 8, the air exhausted from the U-shaped cavity 101 is discharged along the fine holes 801 under the layered action of the partition 9, thereby reducing the air flow velocity at the outlet of the guide tube 8, making it easier to collect clean cotton.
[0033] Embodiment 3
[0034] The utility model proposes a cotton cleaning device. Compared with the first embodiment, the vibration assembly 11 includes a mounting shaft, a cam and an impeller. The mounting shaft is rotatably connected to the chassis 1, the cam is connected to the mounting shaft, the impeller is connected to the mounting shaft, the mounting shaft is inserted into the air intake pipe of the blower 12 and is rotatably connected to the air intake pipe, and the impeller is located in the air intake pipe of the blower 12.
[0035] In this embodiment, the blower 12 draws air from the outside and blows the air into the U-shaped cavity 101 when in operation. During this process, the outside air enters the blower 12 along the air inlet pipe, and the flowing air drives the impeller and the mounting shaft to rotate, thereby driving the cam to rotate. This structure does not require a motor as a power source, thereby reducing the power consumption of the device.
[0036] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A cotton cleaning device, characterized in that: include A chassis (1), wherein a U-shaped cavity (101) is arranged in the chassis (1), and a feed port of the U-shaped cavity (101) is connected to a storage hopper (2); A cotton opening component, which is located inside the feeding end of the U-shaped cavity (101) to grab raw cotton from the storage hopper (2) and spread the raw cotton; A screen (10), the screen (10) is located at the horizontal end of the U-shaped cavity (101) and connected to the inner wall of the chassis (1), and an elastic section is arranged in the middle of the screen (10); A vibrating assembly (11), the vibrating assembly (11) is connected to the chassis (1), and when the vibrating assembly (11) is in working state, the elastic section of the screen (10) bumps up and down to accelerate the separation of cotton and impurities; A blower (12), the blower (12) is connected to the outside and the U-shaped cavity (101), so as to blow the cotton that has fallen on the screen (10) and has been separated out along the discharge port of the U-shaped cavity (101); A discharge pipe (13), the discharge pipe (13) is connected to the horizontal end of the U-shaped cavity (101) and is located below the screen (10); A guide roller (14), the guide roller (14) is located in the discharge pipe (13) and is slidably connected to the inner wall thereof, and a plurality of material receiving grooves (141) are arranged on the guide roller (14) in a ring array around its axis; And a driving component, the driving component drives the connecting guide roller (14) to rotate in the discharge pipe (13), so that each receiving groove (141) circulates to discharge impurities and maintains the sealing between the discharge pipe (13) and the guide roller (14).
2. A cotton cleaning device according to claim 1, characterized in that: A cover plate (3) is rotatably arranged on the storage hopper (2) and is sealed therewith, and the cover plate (3) is magnetically connected to the storage hopper (2).
3. A cotton cleaning device according to claim 1, characterized in that: The cotton opening assembly comprises a cotton feed roller (4), a cotton opening roller (5), a linkage assembly and a first motor (7); the cotton opening roller (5) is located below the gap between the two cotton feed rollers (4), and the cotton feed roller (4) and the cotton opening roller (5) are both rotatably connected to the chassis (1); the cotton feed roller (4) and the cotton opening roller (5) are transmission-connected via the linkage assembly; the first motor (7) is arranged on the chassis (1) and synchronously drives the cotton feed roller (4) and the cotton opening roller (5) to rotate.
4. A cotton cleaning device according to claim 3, characterized in that: The linkage assembly comprises a gear (401), a first pulley (402), a second pulley (501) and a toothed belt (6); the two gears (401) are respectively connected to the rotating shafts of the two cotton feed rollers (4), and the two gears (401) are meshedly connected; the first pulley (402) is connected to the rotating shaft of one of the cotton feed rollers (4), the second pulley (501) is connected to the rotating shaft of the cotton opening roller (5), and the first pulley (402) and the second pulley (501) are connected by a toothed belt (6).
5. A cotton cleaning device according to claim 1, characterized in that: The vibration assembly (11) comprises a mounting shaft, a cam and a second motor, the mounting shaft is rotationally connected to the chassis (1), the cam is connected to the mounting shaft, and the second motor is arranged on the chassis (1), and its output end is connected to the end of the mounting shaft.
6. A cotton cleaning device according to claim 1, characterized in that: The material outlet of the U-shaped cavity (101) is connected to the material guide pipe (8), a plurality of partitions (9) are arranged in an alternating manner in the material guide pipe (8), and a fine hole (801) communicating with the interior of the material guide pipe (8) is arranged on the material guide pipe (8).
7. A cotton cleaning device according to claim 1, characterized in that: A discharge channel (131) is provided in the discharge pipe (13) and runs through the discharge pipe (13). A columnar cavity (132) is provided in the discharge pipe (13). The columnar cavity (132) is located between the inlet and outlet of the discharge channel (131) and is connected to the discharge channel (131). The guide roller (14) is located in the columnar cavity (132) and is slidably connected to the inner wall thereof.
8. A cotton cleaning device according to claim 1, characterized in that: The driving assembly comprises a third motor (15), and the third motor (15) drives the connecting guide roller (14).
Citation Information
Patent Citations
Dual impurity removal device for cotton cleaner
CN219490266U