Fabric deflocculation device
By designing a fabric floss removal device including hollow tubes, bristles, air pumps and filter plates, the problem of poor absorption and removal of fine floss particles in the prior art is solved, efficient removal and collection of floss on the fabric is achieved, and the stability of the airflow is ensured.
Patent Information
- Application Number
- CN202421360980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing fabric floss removal device is not effective when sucking away fine floss balls and may not be fully inhaled, resulting in poor use.
A fabric flocculation device is designed, including a shell, a roller, a flocculation mechanism and a motor. The floc removal mechanism consists of hollow tubes, bristles, hoses, collection box, air pump and filter plate. The flocs are bounced up through contact with the fabric, and then the flocs are sucked into the collection box through the air pump and suction port, and the flocs are effectively removed and filtered through the filter plate and anti-blocking components.
The effective removal and collection of floe on the fabric is achieved, the removal effect is improved, the problem of small floe particles cannot be inhaled, and the stability of airflow is ensured through anti-blocking components.
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Figure CN222744651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to a fabric linting removal device. Background Art
[0002] A fabric deflocculation device is a device or machine used to remove flocculation balls or fiber clumps on the surface of fabric.
[0003] The textile fabric dust and flocculation removal device disclosed in publication number CN214938626U comprises a frame, two sets of conveying rollers are fixedly installed between the top and bottom positions of the inner wall of the frame, and two sets of motors are fixedly installed on the upper surface of the frame, the output ends of the two sets of motors are respectively fixedly installed with a main rotating shaft and a first rotating shaft, and a slave rotating shaft is movably installed between the upper and lower wall positions of the frame, the outer surfaces of the main rotating shaft and the slave rotating shaft are fixedly installed with a wool sticking cylinder, and pulleys are movably installed at both sides of the outer surfaces of the main rotating shaft and the slave rotating shaft, the outer surfaces of the two adjacent sets of pulleys are slidably sleeved with belts, and the upper and lower surfaces of the frame are provided with grooves, and the frame is fixedly installed with slide rails through the grooves. The above application document sucks in fine flocculation through an air pump, but in actual use, if the fine flocculation adheres to the fabric, it may not be sucked in, and the use effect is not good, so a fabric flocculation removal device is needed. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a fabric deflocculation device, which solves the problems raised in the above background technology. To achieve the above purpose, the utility model is implemented through the following technical solutions: a fabric deflocculation device, including a shell, a roller is rotatably connected to the inner wall of the shell, a deflocculation mechanism is arranged inside the shell, a motor is arranged on the outer wall of the shell, the deflocculation mechanism includes a hollow tube, the number of the hollow tubes is set to two, and one of the two hollow tubes is fixedly connected to the output shaft of the motor, and the other is connected to the other hollow tube through a conveyor belt, a suction port is opened on the inner wall of the hollow tube, a brush is fixedly connected to the outer wall of the hollow tube, the hollow tube is connected to a hose, the hose is connected to a collection box, the end of the collection box away from the hose is connected to the suction pipe of an air pump, the end of the collection box close to the suction pipe of the air pump is fixedly connected to a filter plate, an anti-blocking component is arranged inside the collection box, and a stopper is fixedly connected to the inner wall of the shell.
[0005] Preferably, the distance between the block and the midpoint of the hollow tube is greater than the radius of the hollow tube and less than the radius of the hollow tube plus the length of the bristles. By setting the position of the block, it is ensured that the bristles can contact the block during the rotation of the hollow tube, so that the fluff attached to the bristles can be bounced up, making it easier for the fluff to enter the suction port.
[0006] Preferably, the filter plate adopts a HEPA filter, and the shape and size of the filter plate are consistent with the size of the through hole opened on the inner wall of the collection box for connecting to the suction pipe of the vacuum pump. By adopting the HEPA filter, it is ensured that the gas can pass through the filter smoothly while ensuring that some relatively fine hair cannot pass through, thereby achieving a filtering effect.
[0007] Preferably, the anti-clogging component includes fan blades, which are rotatably connected to the inner wall of the collection box via a rotating shaft, a bevel gear 1 is fixedly connected to the rotating shaft, and a bevel gear 2 is meshed with the bevel gear 1, and the bevel gear 2 is rotatably connected to the inner wall of the collection box via a rotating shaft, and a rotating bar is fixedly connected to one end of the rotating shaft close to the filter plate, and the airflow generated by the vacuum pump drives the fan blades to rotate, thereby driving the rotating shaft to rotate, so that the bevel gear 1 rotates, and drives the bevel gear 2 to rotate, thereby driving the rotating bar to rotate through the rotating shaft, thereby achieving the cleaning effect of the filter plate, preventing the lint from clogging the filter plate so that the gas generated by the vacuum pump cannot pass through.
[0008] Preferably, the radius of the rotating bar is consistent with the radius length of the filter plate, and the surface of the rotating bar on one side close to the filter plate is smooth. By setting the length of the rotating bar, it is ensured that the rotating bar can clean the fluff above the filter plate during rotation, thereby ensuring that the filter plate will not be blocked, thereby ensuring the stability of the airflow.
[0009] Preferably, the surfaces of bevel gear one and bevel gear two are smooth, and both bevel gear one and bevel gear two are made of materials that do not easily attract fluff. By making the surfaces of bevel gear one and bevel gear two smooth and not easily attracting fluff, it is ensured that fluff that enters the collection box does not easily fall on bevel gear one and bevel gear two, thereby ensuring that the operation of bevel gear one and bevel gear two is not affected by the entry of fluff.
[0010] The utility model provides a fabric deflocculation device, which has the following beneficial effects:
[0011] (1) The utility model provides a lint removal mechanism, which allows the brush bristles to contact the fabric so that the lint attached to the fabric bounces up, and then the lint enters the collection box through the combined action of the vacuum pump, the hose and the suction port, thereby achieving the effect of removing and collecting the lint.
[0012] (2) The utility model provides an anti-clogging component, and the airflow generated by the vacuum pump drives the fan blades to rotate, thereby driving the rotating shaft to rotate, causing the bevel gear 1 to rotate, and driving the bevel gear 2 to rotate, thereby driving the rotating bar to rotate through the rotating shaft, thereby achieving the effect of cleaning the filter plate and preventing the filter plate from being blocked by lint so that the gas generated by the vacuum pump cannot pass through. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0015] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the utility model;
[0016] Figure 4 This is a schematic diagram of the cross-sectional structure of the collection box of the utility model;
[0017] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of A.
[0018] In the figure: 1. shell; 2. roller; 3. deflocculation mechanism; 4. motor; 31. hollow tube; 32. suction port; 33. bristles; 34. hose; 35. collection box; 36. vacuum pump; 37. filter plate; 38. anti-clogging component; 39. block; 381. fan blade; 382. rotating shaft; 383. bevel gear one; 384. bevel gear two; 385. rotating shaft; 386. rotating bar. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] See also Figure 1-5A fabric deflocculation device comprises a shell 1, a roller 2 is rotatably connected to the inner wall of the shell 1, and the roller 2 is arranged to fix the vertical position of the fabric and ensure that the fabric can be normally transmitted. A deflocculation mechanism 3 is arranged inside the shell 1, and a motor 4 is arranged on the outer wall of the shell 1. The roller 2 is connected to the output shaft of the motor 4 through a conveyor belt. The deflocculation mechanism 3 comprises a hollow tube 31, and the number of the hollow tubes 31 is set to two, and one of the two hollow tubes 31 is fixed to the output shaft of the motor 4. The hollow tube 31 is connected to the inner wall of the hollow tube 31, and a suction port 32 is provided. The outer wall of the hollow tube 31 is fixedly connected with a brush 33. The hollow tube 31 is connected with a hose 34, and the hose 34 is connected with a collection box 35. The end of the collection box 35 away from the hose 34 is connected with an air suction pipe of an air pump 36. The end of the air suction pipe of the collection box 35 close to the air suction pump 36 is fixedly connected with a filter plate 37. The filter plate 37 adopts a HEPA filter, and the filter plate 37 The shape and size of the through hole 37 and the through hole 38 on the inner wall of the collecting box 35 for connecting with the suction pipe of the vacuum pump 36 are consistent with each other. By adopting the HEPA filter, it is ensured that the gas can pass through the filter plate 37 smoothly while ensuring that some relatively fine fluff cannot pass through, thereby achieving a filtering effect. An anti-blocking component 38 is arranged inside the collecting box 35. A stopper 39 is fixedly connected to the inner wall of the shell 1. The distance between the stopper 39 and the midpoint of the hollow tube 31 is greater than the radius of the hollow tube 31 and less than the radius of the hollow tube 31 plus the length of the bristles 33. By setting the position of the stopper 39, it is ensured that the bristles 33 can contact the stopper 39 during the rotation of the hollow tube 31, so that the fluff attached to the bristles 33 can be bounced up, so that the fluff is easier to enter the suction port 32. The bristles 33 contact the fabric so that the fluff attached to the fabric is bounced up, and then the fluff enters the collecting box 35 through the joint action of the vacuum pump 36, the hose 34 and the suction port 32, so as to achieve the effect of removing and collecting the fluff.
[0021] When in use, the staff first places the fabric on a roller 2, then connects the end of the fabric to another roller 2, and then starts the power supply of the equipment. At this time, the motor 4 and the vacuum pump 36 start to work, driving the roller 2 to rotate while driving the hollow tube 31 to rotate, so that the hollow tube 31 drives the bristles 33 to contact the surface of the fabric, so that the fluff on the fabric is separated from the fabric under the drive of the bristles 33. At this time, since the vacuum pump 36 is in an open state, there is an inward suction airflow at the suction port 32, so the fluff separated from the fabric enters the suction port 3 under the attraction of the airflow. 2, and enters the collection box 35 through the hose 34 driven by the airflow, and the bristles 33 contact the block 39 during the rotation. When the bristles 33 contact the block 39, the bristles 33 are deformed. When the end of the bristles 33 close to the hollow tube 31 is displaced as the hollow tube 31 rotates, the end of the bristles 33 leaves the control range of the block 39. At this time, the bristles 33 bounce up, so that the hair attached to the bristles 33 bounces up, making it easier to enter the suction port 32 and enter the collection box 35 through the hose 34, thereby achieving the effect of cleaning and collecting the hair.
[0022] See also Figure 1-5 On the basis of the first embodiment, the anti-blocking component 38 includes a fan blade 381, and the fan blade 381 is rotatably connected to the inner wall of the collection box 35 through a rotating shaft 382. A bevel gear 1 383 is fixedly connected to the rotating shaft 382, and the bevel gear 1 383 is meshed with a bevel gear 2 384. The surfaces of the bevel gear 1 383 and the bevel gear 2 384 are smooth, and the bevel gear 1 383 and the bevel gear 2 384 are both made of materials that are not easy to attract fluff. By setting the surfaces of the bevel gear 1 383 and the bevel gear 2 384 to be smooth and not easy to attract fluff, it is ensured that the fluff entering the collection box 35 is not easy to fall on the bevel gear 1 383 and the bevel gear 2 384, thereby ensuring that the work of the bevel gear 1 383 and the bevel gear 2 384 is not affected by the entry of fluff, and the bevel gear 2 384 is rotatably connected to the inner wall of the collection box 35 through the rotating shaft 385 The end of the rotating shaft 385 close to the filter plate 37 is fixedly connected to a rotating bar 386, the radius of the rotating bar 386 is consistent with the radius length of the filter plate 37, and the surface of the rotating bar 386 close to the filter plate 37 is smooth. By setting the length of the rotating bar 386, it is ensured that the rotating bar 386 can clean the fluff above the filter plate 37 during rotation, thereby ensuring that the filter plate 37 will not be blocked, thereby ensuring the stability of the airflow, and the airflow generated by the vacuum pump 36 drives the fan blade 381 to rotate, thereby driving the rotating shaft 382 to rotate, so that the bevel gear 1 383 rotates, and drives the bevel gear 2 384 to rotate, thereby driving the rotating bar 386 to rotate through the rotating shaft 385, so as to achieve the cleaning effect of the filter plate 37, and prevent the fluff from clogging the filter plate 37 so that the gas generated by the vacuum pump 36 cannot pass through.
[0023] During use, on the basis of Example 1, since the vacuum pump 36 can generate airflow, the fan blade 381 can rotate under the drive of the airflow, and the rotation shaft 382 is driven to rotate during the rotation of the fan blade 381. At this time, the bevel gear 1 383 rotates with the rotation shaft 382, and drives the bevel gear 2 384 meshing therewith to rotate, so that the bevel gear 2 384 drives the rotating shaft 385 to rotate, and drives the rotating bar 386 to rotate through the rotating shaft 385. Through the rotation of the rotating bar 386, the fluff falling on the filter plate 37 generates centrifugal force driven by the rotating bar 386, thereby moving toward both sides, thereby achieving the effect of cleaning the filter plate 37 and preventing the filter plate 37 from being blocked.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fabric deflocculation device, comprising a housing (1), characterized in that: A roller (2) is rotatably connected to the inner wall of the shell (1), a lint removal mechanism (3) is provided inside the shell (1), a motor (4) is provided on the outer wall of the shell (1), and the roller (2) is drivingly connected to the output shaft of the motor (4) via a conveyor belt; The deflocculation mechanism (3) comprises a hollow tube (31), the number of which is set to be two, and one of the two hollow tubes (31) is fixedly connected to the output shaft of the motor (4), and the other is transmission-connected to the other hollow tube (31) via a conveyor belt, a suction port (32) is provided on the inner wall of the hollow tube (31), a brush (33) is fixedly connected to the outer wall of the hollow tube (31), the hollow tube (31) is connected to a hose (34), the hose (34) is connected to a collection box (35), one end of the collection box (35) away from the hose (34) is connected to a suction pipe of an air pump (36), one end of the collection box (35) close to the suction pipe of the air pump (36) is fixedly connected to a filter plate (37), an anti-blocking component (38) is provided inside the collection box (35), and a stopper (39) is fixedly connected to the inner wall of the shell (1).
2. A fabric deflocculation device according to claim 1, characterized in that: The distance between the stopper (39) and the midpoint of the hollow tube (31) is greater than the radius of the hollow tube (31) and less than the radius of the hollow tube (31) plus the length of the bristles (33).
3. A fabric deflocculation device according to claim 1, characterized in that: The filter plate (37) is a HEPA filter, and the shape and size of the filter plate (37) are consistent with the size of the through hole opened on the inner wall of the collection box (35) for connecting to the suction pipe of the suction pump (36).
4. A fabric deflocculation device according to claim 1, characterized in that: The anti-clogging component (38) comprises a fan blade (381), the fan blade (381) being rotatably connected to the inner wall of the collection box (35) via a rotating shaft (382), a bevel gear 1 (383) being fixedly connected to the rotating shaft (382), a bevel gear 1 (383) being meshed with a bevel gear 2 (384), and the bevel gear 2 (384) being rotatably connected to the inner wall of the collection box (35) via a rotating shaft (385), and a rotating bar (386) being fixedly connected to one end of the rotating shaft (385) close to the filter plate (37).
5. A fabric deflocculation device according to claim 4, characterized in that: The radius of the rotating bar (386) is consistent with the radius of the filter plate (37), and the surface of one side of the rotating bar (386) close to the filter plate (37) is smooth.
6. A fabric deflocculation device according to claim 4, characterized in that: The surfaces of the bevel gear 1 (383) and the bevel gear 2 (384) are smooth.
Citation Information
Patent Citations
Dust and flocculus removing device for textile fabric
CN214938626U