An atmosphere drying device
By designing an atmosphere drying device, using the combination of drying bin and cooling bin, combined with lifting door and transmission device, the problems of low efficiency and energy waste of existing drying equipment are solved, and the rapid drying and cooling of materials are achieved, which is suitable for small batches and laboratory use.
Patent Information
- Application Number
- CN202421497827.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Existing drying equipment has problems of inefficiency, waste of energy and inadequate use in small batches or laboratory during drying and cooling, especially in vacuum or inert gas environments.
An atmosphere drying device is designed, including a drying chamber and at least one cooling chamber, which can achieve rapid material transmission and multi-stage cooling through lifting doors and transmissions, and is equipped with an atmosphere control system and a cooling controller to support a vacuum or inert gas environment.
It realizes rapid drying and cooling of materials, improves production efficiency, saves energy, is suitable for small batches and laboratory use, and is versatile and flexible.
Smart Images

Figure CN222747631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to industrial drying equipment, in particular to a drying device for an atmosphere environment. Background Art
[0002] In recent years, with the rapid development of industrial manufacturing, the requirements for dehydration and drying of materials in the production process have become increasingly higher. In particular, special products need to be dried and cooled in a vacuum or inert gas atmosphere, which puts forward new requirements for equipment and processes.
[0003] Existing technologies, such as vacuum drying ovens, have very high requirements on the sealing performance of the equipment because of the closed environment inside, and can only be cooled in the drying oven, with a long cooling and waiting time, and do not have the conditions for rapid cooling; blast ovens or ordinary ovens can only adapt to materials that are not sensitive to air reaction, and cannot be used for drying materials in vacuum or inert gas atmospheres; the atmosphere of the kiln can be selected according to the actual situation, but it is only suitable for large production states, generally only one atmosphere condition, and the kiln occupies a large area and is expensive, with high cost of use, and is not suitable for small batches or laboratory use. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an atmosphere drying device, which can achieve the effect of high-efficiency cooling and improving production efficiency while drying materials in an atmosphere environment. The details are as follows:
[0005] The technical solution adopted by the utility model is: an atmosphere drying device, comprising a drying bin and at least one cooling bin, wherein the cooling bins adjacent to the drying bins are connected via a lifting door; a transmission device is provided at the bottom of the drying bin and the cooling bin; when the lifting door falls, the drying bin and the cooling bin are separated by the lifting door; when the lifting door is lifted, the drying bin and the cooling bin are connected, and the material in the drying bin can be transmitted to the cooling bin by the transmission device for cooling.
[0006] Preferably, another adjacent second cooling bin is provided on the side of the cooling bin away from the drying bin, the cooling bin and the second cooling bin are connected via a second lifting door, and a transmission device is provided at the bottom of the cooling bin and the second cooling bin; when the second lifting door is raised, the material cooled in the cooling bin can be transmitted to the second cooling bin through the transmission device for further cooling.
[0007] Preferably, the drying chamber, the cooling chamber and the second cooling chamber are all provided with an atmosphere control system and a cooling controller; the atmosphere control system includes an air outlet valve, an air inlet valve and a flow controller, which are used to provide internal environment and gas flow to different chambers; the cooling controller is used to control the temperature of the cooling chamber.
[0008] Preferably, the internal environment is an ambient gas filled with nitrogen, oxygen or helium or a vacuum state.
[0009] Preferably, the transmission device (13) is a roller conveyor, and the lifting door and the transmission device are controlled by a transmission controller.
[0010] Preferably, the temperature of the drying chamber ranges from 0 to 400°C.
[0011] Preferably, the drying bin is provided with a drying bin controller for controlling the drying temperature of the drying bin.
[0012] Preferably, the drying bin, the cooling bin and the second cooling bin are all provided with bin doors, and the bin doors are provided with observation windows; the bin doors are used for storing and retrieving materials; and the observation windows are used for observing the status of the materials.
[0013] The beneficial effects of the utility model are as follows: (1) High efficiency. The materials that have been dried in the drying bin can be quickly transferred to the cooling bin for cooling. Then the drying bin can continue to dry the next batch of materials without waiting for the cooling time of the drying bin. The materials in the cooling bin can be taken out after the temperature of the materials is reduced to a suitable temperature. (2) Energy saving. The materials to be cooled are transferred to the cooling bin for cooling. The next batch of materials to be dried are directly placed in the drying bin for drying. There is no need to wait for the drying bin to cool down and then reheat the drying bin, thereby saving energy. (3) Economical and practical. The number of cooling bins (at least 1) can be increased or decreased according to actual conditions, which is flexible and convenient. (4) Multifunctional. The drying environment can be selected to be nitrogen, vacuum, etc., which can meet the material drying needs of different customers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0015] Figure 1 This is a structural schematic diagram of the first embodiment of the present application;
[0016] Figure 2 This is a schematic diagram of the structure of the second embodiment of the present application;
[0017] Figure 3 This is a schematic diagram of the internal structure of the first embodiment of the present application.
[0018] The names of the component structures corresponding to the numbers in the figure are: 1-lifting door; 2-air outlet valve (can be followed up with the required pipeline); 3-air inlet valve (can be connected to the gas source as needed, such as nitrogen, oxygen, etc.); 4-drying chamber; 5-flow controller; 6-drying chamber controller; 7-observation window; 8-base; 9-transmission controller; 10-cooling chamber controller; 11, 14-cooling chamber; 12-chamber door switch; 13-transmission device; 15-second lifting door. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.
[0020] like Figure 1 As shown, an atmosphere drying device is provided, the atmosphere drying device comprises a drying chamber 4 and a cooling chamber 11 arranged on a base 8, the drying chamber 4 and the cooling chamber 11 are closed spaces, and are connected to each other, separated by a lifting door 1 in the middle, and a transmission device 13 (such as Figure 3 The drying chamber 4 and the cooling chamber 11 are both provided with an atmosphere control system, which includes an outlet valve 2, an inlet valve 3 and a flow controller 5, for providing ambient gas to different chambers and controlling the gas flow; a heating device is provided in the drying chamber for heating, and is controlled by an external drying chamber controller 6, etc. The transmission device is controlled by an external transmission controller 9. The drying chamber 4 and the cooling chamber 11 are both provided with a chamber door, which is opened and closed by a chamber door switch 12.
[0021] In the absence of a cooling chamber, the material is dried at high temperature in the drying chamber 4, and the drying chamber 4 is evacuated or inert gas or special gas is input for protection. After the high-temperature drying is completed, the material cannot be taken out of the drying chamber 4 and cooled in the natural environment immediately, but needs to be placed in the atmosphere for cooling. Generally, the material is kept in the drying chamber 4 and cooled as the temperature of the drying chamber 4 decreases. In this case, if there are other materials to be dried later, it is necessary to wait for the drying chamber to cool down, take out the cooled materials, and then re-place new materials and heat them again. Not only is the waiting time for cooling long, but reheating the drying chamber also consumes energy, which is neither energy-saving nor efficient.
[0022] The utility model sets a cooling chamber 11 on one side of the drying chamber 4, and the middle is separated by a lifting door 1. When the lifting door 1 is lowered, each chamber is sealed and works independently, and when the lifting door 1 is raised, materials between adjacent chambers can be transferred to each other.
[0023] Before using the whole device, first confirm the connection status of the air inlet valve 3 and the air outlet valve 2 in combination with the air source, open the door through the gate valve 12 to add the material to the drying bin 4, set the drying parameters through the drying bin controller 6 and the flow meter 5 to complete the drying, and observe the situation in the bin through the observation window 7 during the drying period; at the end of drying, adjust the environmental conditions of the cooling bin 11 such as atmosphere and temperature in advance through the cooling bin controller 10; after the environmental conditions of the cooling bin 11 meet the requirements, adjust the roller conveyor belt of the transmission components inside the lifting door 1 and the base 8 through the transmission controller 9 to transfer the material to the cooling bin 11 for cooling, and then close the lifting door 1, and the material transfer is completed; the drying bin 4 can carry out the drying operation of the next batch of materials; after the cooling of the materials is completed, open the door of the cooling bin 11 through the door switch 12 to take out the dried and cooled materials.
[0024] The atmosphere drying device provided by the utility model is that after the material is dried in the drying bin 4 under the set atmosphere and reaches the required conditions, it is quickly transferred to the cooling bin 11 with the same atmosphere conditions through the transmission device. The material is cooled in the cooling bin, and at the same time, other materials can be loaded into the drying bin 4 again for drying without cooling and heating. The internal environment of the drying device can be designed according to needs, including ambient gas filled with nitrogen, oxygen or helium or a vacuum state. The device realizes the rapid transfer of dry materials, thereby releasing the baking space to continue drying new materials, while realizing the rapid transfer of materials and improving the use efficiency of the equipment. The drying bin temperature range of the drying bin is 0 to 400°C.
[0025] like Figure 2 As shown, a second cooling bin 14 is provided on the other side of the first cooling bin 11. The first cooling bin 11 can be transferred to the subsequent cooling bins in sequence. The structure is the same as the first cooling bin 11, and the operation mode is similar to the transfer of the drying bin 4 to the first cooling bin 11, and the temperature is gradually reduced by controlling different gradient temperatures. In fact, according to different needs, more step-by-step cooling bins with different temperatures can be set on the right side of the second cooling bin 14 for cooling. The number of cooling bins in this patent is at least 1, and the number of cooling bins can be adjusted to match the cooling speed of the drying bin material to meet the needs of different temperatures or continuous cooling, so as to achieve the most economical and efficient purpose.
[0026] like Figure 3 Shown, the transmission device 13 at the bottom of different bins is a roller conveyor belt, which transmits materials from the last bin to the next bin after the lifting door is lifted. In fact, the roller conveyor belt is only an exemplary description, and can also be transmitted by a conveyor belt or other transmission structures.
[0027] In addition, the drying chamber controller 6 has an alarm function. If there is any abnormality in the process, such as deviation from parameter settings, abnormal operation or transmission, the alarm is activated. The alarm modes include buzzer and warning light.
[0028] The above examples are only embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. An atmosphere drying device, characterized in that: It comprises a drying bin (4) and at least one cooling bin (11), wherein the drying bin (4) and the adjacent cooling bin (11) are connected via a lifting door (1); The bottoms of the drying chamber (4) and the cooling chamber (11) are provided with transmission devices; When the lifting door (1) is lowered, the drying bin (4) and the cooling bin (11) are separated by the lifting door (1); when the lifting door (1) is raised, the drying bin (4) and the cooling bin (11) are connected, and the material in the drying bin (4) can be transferred to the cooling bin (11) by the transmission device (13) for cooling.
2. The atmosphere drying device according to claim 1, characterized in that: Another adjacent second cooling bin (14) is provided on a side of the cooling bin (11) away from the drying bin (4); the cooling bin (11) and the second cooling bin (14) are connected via a second lifting door (15); and transmission devices are provided at the bottom of the cooling bin (11) and the second cooling bin (14); When the second lifting door (15) is raised, the material cooled in the cooling bin (11) can be transferred to the second cooling bin (14) through the transmission device for further cooling.
3. The atmosphere drying device according to claim 2, characterized in that: The drying chamber (4), the cooling chamber (11) and the second cooling chamber (14) are all provided with an atmosphere control system and a cooling controller (10); The atmosphere control system comprises an outlet valve (2), an inlet valve (3) and a flow controller (5), which are used to provide internal environment and control gas flow in different chambers; The temperature reduction controller (10) is used to control the temperature of the temperature reduction chamber.
4. The atmosphere drying device according to claim 3, characterized in that: The internal environment is an ambient gas filled with nitrogen, oxygen or helium or a vacuum state.
5. The atmosphere drying device according to claim 1, characterized in that: The transmission device (13) is a roller conveyor belt, and the lifting door (1) and the transmission device (13) are controlled by a transmission controller (9).
6. The atmosphere drying device according to claim 1, characterized in that: The temperature of the drying chamber (4) ranges from 0 to 400°C.
7. The atmosphere drying device according to claim 1, characterized in that: The drying bin (4) is provided with a drying bin controller (6) for controlling the drying temperature of the drying bin (4).
8. The atmosphere drying device according to claim 2, characterized in that: The drying bin (4), the cooling bin (11) and the second cooling bin (14) are all provided with bin doors, and the bin doors are provided with observation windows (7); The bin door is used for storing and retrieving materials; and the observation window (7) is used for observing the state of the materials.