PC Control Frame Disc Brake Seat Fatigue Testing Machine

By designing a PC-controlled frame disc brake seat fatigue testing machine, the problem of lack of fatigue-resistant testing devices in the prior art is solved, and effective fatigue testing of disc brake seats is realized to ensure the improvement of the bicycle braking effect.

CN222748253UActive Publication Date: 2025-04-11CHANGZHOU SPARK INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420337019.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-04-11
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The lack of fatigue-resistant testing devices in the prior art has led to some inferior disc brake seats circulating to the market, affecting the braking effect of the bicycle.

Method used

A PC-controlled frame disc brake seat fatigue test machine is designed. By adjusting the position of the translation component and raising the height of the component, fixing frames of different models, and using support components to improve the stability of the frame, driving the through-axle member to rotate, completing the fatigue test of the disc brake seat.

Benefits of technology

It effectively improves the stability of the frame during testing, ensures the quality of the disc brake seat before leaving the factory, and avoids the circulation of inferior products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PC-controlled frame disc brake seat fatigue testing machine, which belongs to the field of bicycle component testing. The PC-controlled frame disc brake seat fatigue testing machine comprises a test bench, a driving component is arranged at the outer end of the fixing part test bench, a through-axis component is rotatably connected to the outer end of the fixing part driving component, two translation components are arranged at the upper end of the fixing part test bench, a lifting component is arranged at the upper end of the fixing part translation component away from the driving component, a supporting component is fixedly connected to the upper end of the fixing part test bench, a fixing part is arranged at the upper end of the fixing part through-axis component, and the force application system adopts force closed-loop control through system automatic control, and automatically returns when the test force applied to the brake fixing seat reaches the set force, and detects the damage after a certain number of loadings, so as to provide test data for manufacturers to evaluate the quality of products and technical improvements.
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Description

Technical Field

[0001] The utility model relates to the field of bicycle component testing, and more specifically to a PC-controlled frame disc brake seat fatigue testing machine. Background Art

[0002] Disc brakes consist of a brake disc connected to the wheel and a brake caliper on the edge of the disc. When braking, the high-pressure brake oil pushes the brake pads to clamp the brake disc to produce a braking effect. Disc brakes are sometimes also called disc brakes. They are divided into ordinary disc brakes and ventilated disc brakes. Ventilated disc brakes have many circular ventilation holes drilled on the disc surface, or ventilation grooves cut on the end face of the disc or pre-fabricated rectangular ventilation holes. Ventilated disc brakes use the effect of wind flow to have better cooling and heating effects than ordinary disc brakes.

[0003] The disc brake seat is the connecting and fixing part between the disc brake and the frame. During the riding of a bicycle, the disc brake seat is used very frequently because it is a very important component of the bicycle braking system, which puts high requirements on its fatigue resistance. However, after the production of the disc brake seat, due to the lack of fatigue resistance testing equipment, some inferior disc brake seats are circulated in the market, affecting the braking effect of the bicycle.

[0004] Therefore, a PC-controlled frame disc brake seat fatigue testing machine is proposed to solve some problems existing in the above-mentioned prior art. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a PC-controlled frame disc brake seat fatigue testing machine, which is characterized by adjusting the position of the translation component and the height of the lifting component to fix different types of frames. At the same time, the support component is used to support the frame, which effectively improves the stability of the frame during the test. The driving component provides power to drive the through-axle component to rotate, thereby completing the fatigue test of the disc brake seat.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] The PC-controlled frame disc brake seat fatigue testing machine includes a test bench, a driving assembly is arranged at the outer end of the fixed part test bench, a through-axis member is rotatably connected to the outer end of the fixed part driving assembly, two translation assemblies are arranged at the upper end of the fixed part test bench, a lifting assembly is arranged at the upper end of the fixed part translation assembly away from the driving assembly, a supporting assembly is fixedly connected to the upper end of the fixed part test bench, and a fixing part is arranged at the upper end of the fixed part through-axis member.

[0010] 3. Beneficial effects

[0011] Compared with the prior art, the advantages of the present invention are:

[0012] (1) This solution fixes frames of different models by adjusting the position of the translation component and the height of the lifting component. At the same time, the support component is used to support the frame, which effectively improves the stability of the frame during the test. The drive component provides power to drive the through-axle component to rotate, completes the fatigue test of the disc brake seat, and ensures the quality of the disc brake seat before leaving the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 For this application, look at the structural diagram;

[0014] Figure 2 For this application Figure 1 Schematic diagram of the enlarged structure of the middle A area;

[0015] Figure 3 This is a schematic diagram of the connection structure between the translation component and the lifting component of this application;

[0016] Figure 4 This is a schematic diagram of the structure of the drive component of this application;

[0017] Figure 5 This is a schematic diagram of the supporting component structure of this application.

[0018] Description of the numbers in the figure:

[0019] 1. Test bench; 2. Through-axis member; 3. Telescopic rod; 4. Cylinder; 5. Translation assembly; 6. Lifting assembly; 7. Support assembly; 8. Slider; 9. First screw rod; 10. Lifting frame; 11. Second screw rod; 12. Mounting frame; 13. Bracket; 14. Clamping plate; 15. Fixing member. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] See also Figure 1-5 The PC-controlled vehicle frame disc brake seat fatigue testing machine comprises a test bench 1, a driving assembly is arranged at the outer end of the test bench 1, a through-shaft member 2 is rotatably connected to the outer end of the driving assembly, two translational assemblies 5 are arranged at the upper end of the test bench 1, a lifting assembly 6 is arranged at the upper end of the translational assembly 5 away from the driving assembly, a supporting assembly 7 is fixedly connected to the upper end of the test bench 1, a fixing member 15 is arranged at the upper end of the through-shaft member 2, a displacement sensor is arranged at the outer end of the through-shaft member 2, and the displacement sensor is used to measure the deformation amount of the disc brake seat. Before the test, a maximum deformation amount will be set. When the deformation amount of the disc brake seat reaches the rated value, the driving assembly stops working. A calculator is arranged at the outer side of the test bench 1, and the calculator can automatically record each measurement result for convenient analysis and providing evidence. At the same time, the computer can also control the driving assembly to specify the number of tests.

[0024] The driving assembly includes a telescopic rod 3 located at the upper end of the test bench 1, and a cylinder 4 adapted to the telescopic rod 3 is arranged on the lower side of the test bench 1. The cylinder 4 drives the telescopic rod 3 to perform telescopic movement, thereby driving the through-axis member 2 to rotate. Under the clamping fixation of the fixing member 15, the through-axis member 2 and the fixing member 15 will fix the rotating shaft fixedly connected to the disc brake seat. During the rotation of the through-axis member 2, the fatigue resistance test of the disc brake seat is realized.

[0025] The translation assembly 5 includes a slider 8 slidably connected to the test bench 1. A first screw rod 9 threadedly connected to the slider 8 is provided at the outer end thereof. The slider 8 can be driven to move by rotating the first screw rod 9, thereby realizing position control of the lifting assembly 6 at its upper end.

[0026] The lifting assembly 6 includes a lifting frame 10 fixedly connected to the slider 8, and the outer end of the lifting frame 10 is slidably connected to a mounting frame 12. The outer end of the mounting frame 12 is penetrated by a second screw rod 11 threadedly connected thereto. By rotating the second screw rod 11, the height of the mounting frame 12 can be controlled to adapt to different types of vehicle frames.

[0027] The support assembly 7 includes a bracket 13 located between the drive assembly and the translation assembly 5. Two clamping plates 14 are slidably connected to the upper end of the bracket 13. The bracket 13 provides support for the frame. By setting up the two clamping plates 14, the frame is clamped and fixed to effectively ensure the stability of the frame during the test.

[0028] The test bench 1 is a steel structure to ensure its strength and hardness. A leveling foot is provided at the lower end of the test bench 1. The setting of the foot can facilitate the user to adjust the height of the test bench 1.

[0029] The outer end of the through-shaft member 2 is provided with a plurality of through holes distributed up and down, and the inner diameters of the through holes are different in size. The plurality of through holes of different sizes can adapt to different rotating shafts of different disc brake seats.

[0030] Working principle: When conducting a fatigue resistance test on a vehicle frame, the user first places the frame on the upper end of the test bench 1. Then, according to the size of the frame, the slider 8 can be driven to move by rotating the first screw rod 9, thereby realizing the position control of the lifting component 6 at its upper end. Then, the second screw rod 11 can be rotated to realize the control of the height of the mounting frame 12 to adapt to different types of frames. The support component 7 at the lower end of the frame, through its internal component clamping plate 14, realizes the clamping and fixing of the frame, effectively ensuring the stability of the frame during the test. Finally, the cylinder 4 drives the telescopic rod 3 to perform telescopic movement, and the through-shaft member 2 rotates. Under the clamping and fixing of the fixing member 15, the through-shaft member 2 and the fixing member 15 will realize the fixation of the rotating shaft fixedly connected to the disc brake seat. During the rotation of the through-shaft member 2, the fatigue resistance test of the disc brake seat is realized.

[0031] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A PC-controlled frame disc brake seat fatigue testing machine, comprising a test bench (1), characterized in that: The outer end of the test bench (1) is provided with a driving assembly, the outer end of the driving assembly is rotatably connected to a through-axis member (2), the upper end of the test bench (1) is provided with two translation assemblies (5), the upper end of the translation assembly (5) away from the driving assembly is provided with a lifting assembly (6), the upper end of the test bench (1) is fixedly connected to a supporting assembly (7), and the upper end of the through-axis member (2) is provided with a fixing member (15).

2. The PC-controlled frame disc brake seat fatigue testing machine according to claim 1, characterized in that: The driving assembly comprises a telescopic rod (3) located at the upper end of the test bench (1), and a cylinder (4) adapted to the telescopic rod (3) is arranged at the lower side of the test bench (1).

3. The PC-controlled frame disc brake seat fatigue testing machine according to claim 1, characterized in that: The translation assembly (5) comprises a sliding block (8) slidably connected to the test bench (1), and a first screw rod (9) threadedly connected to the sliding block (8) is provided through the outer end of the sliding block (8).

4. The PC-controlled frame disc brake seat fatigue testing machine according to claim 3, characterized in that: The lifting assembly (6) comprises a lifting frame (10) fixedly connected to the slider (8), the outer end of the lifting frame (10) being slidably connected to a mounting frame (12), and the outer end of the mounting frame (12) being penetrated by a second screw rod (11) threadedly connected thereto.

5. The PC-controlled frame disc brake seat fatigue testing machine according to claim 1, characterized in that: The support assembly (7) comprises a bracket (13) located between the drive assembly and the translation assembly (5), and the upper end of the bracket (13) is slidably connected to two clamping plates (14).

6. The PC-controlled frame disc brake seat fatigue testing machine according to claim 1, characterized in that: The test bench (1) is a steel structure, and a leveling foot is provided at the lower end of the test bench (1).

7. The PC-controlled frame disc brake seat fatigue testing machine according to claim 1, characterized in that: The outer end of the through-shaft member (2) is provided with a plurality of through holes distributed vertically, and the inner diameters of the through holes are different.