Reconstituted tobacco coating liquid conveying device with unblocking function
By setting up a backlash system in the reconstructed tobacco leaf coating liquid conveying device and using high-pressure fluid to backlash and clear the blockage, the problem of pipeline blockage caused by the high viscosity of the coating liquid is solved, and the stable operation of production is achieved.
Patent Information
- Application Number
- CN202421315773.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the existing rebuilt tobacco leaf coating liquid conveying devices, due to the high viscosity of the coating liquid, it is easy to cause pipeline blockage, resulting in liquid level unstable and paper breakage, affecting production stability.
A reconstructed tobacco leaf coating liquid conveying device with clearing function was designed. By setting up a backlash system in the coating liquid feeding pipeline, including a clearing port and a valve, it uses high-pressure fluid to backlash and clear the blockage to quickly solve the blockage problem.
It effectively improves the pipeline blockage, ensures the stable delivery of coating liquid, avoids paper breakage, and ensures the stable operation of production.
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Figure CN222751415U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cigarette manufacturing equipment, and in particular relates to a reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function. Background Art
[0002] Reconstituted tobacco is a thin sheet of tobacco product raw material formed and reorganized from tobacco leaves, tobacco stems and other raw materials through relevant processes. Its processing and manufacturing process is to extract the raw materials with water, separate them into extract containing tobacco components and tobacco pulp containing insoluble substances such as fibers, and then use relevant processes and equipment to mechanically pulp and paper the tobacco pulp to make a paper sheet base, and then apply the extract to the sheet base, dry and tear it into thin sheets of reconstituted tobacco. Its production processes mainly include roller pressing method, thick pulp method, papermaking method, dry method, etc.
[0003] The production process of papermaking reconstituted tobacco mainly includes extraction, concentration, pulping, papermaking, coating, drying, etc. Coating is to restore the prepared tobacco concentrate to the tobacco slurry. The current mainstream coating equipment adopts belt transmission, and the coating liquid is sent to the coating belt between the coating rollers through a pipeline.
[0004] However, in the actual production process, due to the high viscosity of the coating liquid, it is easy to cause pipeline blockage, resulting in unstable liquid level between the rollers, and ultimately causing the adverse consequence of paper breakage, affecting normal production.
[0005] Therefore, there is an urgent need to provide a reconstituted tobacco leaf coating device with a blockage clearing function to quickly improve the blockage situation and ensure stable production operation. Utility Model Content
[0006] In order to solve the problem in the above-mentioned prior art that the coating liquid has a high viscosity and is easy to cause pipeline blockage; the utility model provides a reconstituted tobacco coating liquid conveying device with a blockage clearing function, which can quickly improve the blockage situation in the pipeline by setting a recoil system to ensure stable production operation.
[0007] The utility model provides a reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function, and the specific technical scheme is as follows, including: a coating liquid outlet, a coating liquid feeding pipeline, a backwashing and blockage clearing unit, and a coating unit;
[0008] The coating liquid feeding pipeline is provided with the coating liquid outlet along the coating liquid conveying direction;
[0009] The coating liquid outlet is arranged corresponding to the coating unit, and is used to deliver the coating liquid to the coating unit;
[0010] The coating liquid feeding pipeline is also provided with the recoil clearing unit, and the recoil clearing unit and the coating liquid outlet are arranged in sequence along the coating liquid conveying direction.
[0011] Preferably, the recoil clearing unit specifically comprises: a clearing port and a valve;
[0012] Along the coating liquid conveying direction, the valve, the clearing port, and the coating liquid outlet are sequentially arranged on the coating liquid feeding pipeline;
[0013] When the valve is in an open state, the coating liquid feeding pipeline is connected to the coating liquid outlet;
[0014] When the valve is in a closed state, the clearing port is communicated with the coating liquid outlet.
[0015] Preferably, a plurality of coating liquid outlets are provided on the coating liquid feeding pipeline, and each coating liquid outlet is correspondingly provided with the recoil clearing unit.
[0016] Preferably, a plurality of the coating liquid outlets are evenly arranged on the coating liquid feeding pipe along the coating liquid conveying direction.
[0017] Preferably, the valves and the clearing ports in the plurality of recoil clearing units can be controlled and operated individually to clear the blockage of each corresponding coating liquid outlet.
[0018] Preferably, the clearing port and the coating liquid outlet are distributed on both sides of the coating liquid feeding pipeline.
[0019] Preferably, when the valve is closed, the clearing port delivers compressed air to the coating liquid outlet for backwashing.
[0020] Preferably, the clearing port is also connected to an air compressor.
[0021] Preferably, the coating unit specifically comprises: an upper coating roller and a lower coating roller;
[0022] The coating upper roller and the coating lower roller are arranged parallel to each other, and the coating liquid outlet conveys the coating liquid to the coating upper roller, and then transfers the coating liquid to the coating lower roller through the roller design.
[0023] Preferably, the coating liquid feeding pipeline is made of transparent glass.
[0024] Compared with the prior art, the beneficial effect of the technical solution is that an independent backwashing and clearing device is provided in the coating liquid feeding pipeline to separate the liquid outlet pipe from the coating liquid inlet. At the same time, the high-pressure fluid provided in the backwashing and clearing device is used to clean the liquid outlet, so as to achieve the function of quickly improving the blockage situation and ensure the stable operation of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a schematic structural diagram of a reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function in a specific embodiment.
[0027] The specific figures are:
[0028] 1-first coating liquid outlet, 2-second coating liquid outlet, 3-third coating liquid outlet, 4-first valve, 5-second valve, 6-third valve, 7-first clearing port, 8-second clearing port, 9-third clearing port, 10-coating liquid feeding pipeline, 11-upper coating roller, 12-lower coating roller. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0030] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.
[0033] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0034] Please refer to Figure 1 , the utility model technical scheme, specifically a reconstituted tobacco leaf coating liquid conveying device with a clearing function is described, including: a coating liquid outlet, a coating liquid feeding pipeline 10, a backwashing clearing unit, and a coating unit;
[0035] Specifically, in this embodiment, the coating liquid feeding pipe 10 is inclined, so that the coating liquid with a large viscosity can be better transported under the auxiliary effect of gravity, and the coating liquid feeding pipe 10 is provided with the coating liquid outlet along the coating liquid conveying direction. More specifically, the coating liquid outlet is arranged on the side wall of the coating liquid feeding pipe 10 perpendicular to the coating liquid conveying direction;
[0036] And, if Figure 1 As shown, in this embodiment, the coating liquid outlet is arranged corresponding to the coating unit, and the coating unit and the coating liquid conveying direction are arranged parallel to each other, and the coating liquid outlet is used to convey the coating liquid to the coating unit;
[0037] In order to cope with the situation in the prior art that the coating liquid outlet in the coating liquid conveying device is blocked, the coating liquid feeding pipeline 10 is further provided with the recoil clearing unit, and the recoil clearing unit and the coating liquid outlet are arranged in sequence along the coating liquid conveying direction. More specifically, in the present embodiment, the recoil clearing unit is arranged above the coating liquid outlet. When the coating liquid outlet is blocked, the coating liquid feeding pipeline 10 can be closed by the recoil clearing unit to prevent the coating liquid from flowing in again, and at the same time, high-pressure fluid is provided to the coating liquid outlet to eliminate the blockage of the coating liquid outlet and ensure the conveying of the coating liquid.
[0038] Further, such as Figure 1 As shown, in this embodiment, the specific structure of the recoil clearing unit includes: a clearing port and a valve;
[0039] like Figure 1 As shown, in this embodiment, the specific arrangement structure of the recoil clearing unit is that along the coating liquid conveying direction, the valve, the clearing port, and the coating liquid outlet are sequentially arranged on the coating liquid feeding pipeline 10;
[0040] Through the sequential structure arranged in this way, the normal flow of the clearing port and the specific function of clearing the blockage can be achieved through the opening and closing of the valve. The specific implementation principle is as follows:
[0041] When the valve is open, the coating liquid feeding pipe 10 is connected to the coating liquid outlet. At this time, the coating liquid can be smoothly transported from the coating liquid feeding pipe 10 to the coating liquid outlet without entering the clearing port. At this time, the coating liquid outlet is in a normal working state;
[0042] When the valve is in the closed state, the clearing port is connected to the coating liquid outlet. When the coating liquid outlet is in the blocked state, the valve needs to be switched to the closed state. At this time, the coating liquid is blocked by the valve in the coating liquid feeding pipe 10 to prevent it from flowing into the coating liquid outlet. At this time, the clearing port is connected to the coating liquid outlet. High-pressure fluid is delivered to the coating liquid outlet through the clearing port, which can effectively deal with the blockage of the coating liquid outlet.
[0043] Preferably, in order to more evenly deliver the coating liquid to the coating unit, a plurality of coating liquid outlets are usually provided on the coating liquid feeding pipeline 10, and Figure 1 As shown, specifically in this example, the number of coating liquid outlets is 3, including: a first coating liquid outlet 1, a second coating liquid outlet 2, and a third coating liquid outlet 3; similarly, each of the coating liquid outlets will be provided with a corresponding recoil clearing unit for recoil clearing when each coating liquid outlet is blocked, specifically: a first valve 4, a second valve 5, a third valve 6, a first clearing port 7, a second clearing port 8, and a third clearing port 9.
[0044] Furthermore, in order to improve the coating quality of the tobacco leaves, a plurality of coating liquid outlets are evenly arranged on the coating liquid feeding pipe 10 along the coating liquid conveying direction to ensure that the coating liquid is arranged in a concentrated or dispersed manner.
[0045] Preferably, due to the provision of several coating liquid outlets, each of the coating liquid outlets may be blocked individually. Therefore, in this embodiment, the valve and the clearing port in each recoil clearing unit can be controlled individually to better deal with the blockage situation of each coating liquid outlet.
[0046] Better yet, in order to achieve the best recoil clearing effect, in the present embodiment, the clearing port and the coating liquid outlet are arranged on both sides of the coating liquid feeding pipe 10, and through such a layout and structural design, the high-pressure fluid provided in the clearing port can be better transported to the coating liquid outlet, so as to complete the recoil clearing operation more efficiently.
[0047] Preferably, in the present example, the high-pressure fluid provided by the clearing port to the coating liquid outlet is compressed air for backflushing. Compared with using high-pressure liquid, using compressed air as the high-pressure fluid can better accomplish the backflushing and clearing of the coating liquid outlet, thereby avoiding changes in the relevant process concentration of the coating liquid due to the use of liquid, thereby affecting product quality.
[0048] More preferably, the clearing port is also connected to an air compressor to efficiently provide compressed air to the coating liquid outlet.
[0049] As a preferred example, Figure 1 As shown, in this embodiment, the specific structure of the coating unit includes: an upper coating roller 11 and a lower coating roller 12;
[0050] The layout structure is as follows: the coating upper roller 11 and the coating lower roller 12 are arranged parallel to each other and parallel to the coating liquid conveying direction. Compared with the coating lower roller 12, the coating upper roller 11 is arranged closer to the coating liquid outlet;
[0051] Therefore, the coating liquid conveying process in this embodiment is: after being conveyed through the coating liquid feeding pipe 10, the coating liquid outlet conveys the coating liquid to the coating upper roller 11, and then is transferred to the coating lower roller 12 through the roller design to complete the conveying of the coating liquid.
[0052] Preferably, in order to facilitate the operator to observe the blockage of the coating liquid outlet more clearly and intuitively, in the present embodiment, the coating liquid feeding pipe 10 is made of transparent glass material. When the coating liquid outlet is blocked, the coating liquid feeding pipe 10 made of transparent material can be directly observed visually for timely processing.
[0053] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function, characterized in that: include: Coating liquid outlet, coating liquid feeding pipeline, backwashing and clearing unit, coating unit; The coating liquid feeding pipeline is provided with the coating liquid outlet along the coating liquid conveying direction; The coating liquid outlet is arranged corresponding to the coating unit, and is used to deliver the coating liquid to the coating unit; The coating liquid feeding pipeline is also provided with the recoil clearing unit, and the recoil clearing unit and the coating liquid outlet are arranged in sequence along the coating liquid conveying direction.
2. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 1 is characterized in that: The recoil clearing unit specifically comprises: a clearing port and a valve; Along the coating liquid conveying direction, the valve, the clearing port, and the coating liquid outlet are sequentially arranged on the coating liquid feeding pipeline; When the valve is in an open state, the coating liquid feeding pipeline is connected to the coating liquid outlet; When the valve is in a closed state, the clearing port is communicated with the coating liquid outlet.
3. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 2 is characterized in that: The coating liquid feeding pipeline is provided with a plurality of coating liquid outlets, and each coating liquid outlet is correspondingly provided with the recoil clearing unit.
4. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 3 is characterized in that: A plurality of coating liquid outlets are evenly arranged on the coating liquid feeding pipeline along the coating liquid conveying direction.
5. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 4 is characterized in that: The valves and the clearing ports in the plurality of recoil clearing units can be controlled and operated individually to clear the blockage at each corresponding coating liquid outlet.
6. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 5, characterized in that: The clearing port and the coating liquid outlet are distributed on both sides of the coating liquid feeding pipeline.
7. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 2, characterized in that: When the valve is closed, the clearing port delivers compressed air to the coating liquid outlet for backwashing.
8. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 7, characterized in that: The clearing port is also connected to an air compressor.
9. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to claim 1, characterized in that: The coating unit specifically comprises: an upper coating roller and a lower coating roller; The coating upper roller and the coating lower roller are arranged parallel to each other, and the coating liquid outlet conveys the coating liquid to the coating upper roller, and then transfers the coating liquid to the coating lower roller through the roller design.
10. The reconstituted tobacco leaf coating liquid conveying device with a blockage clearing function according to any one of claims 1 to 9, characterized in that: The coating liquid feeding pipeline is made of transparent glass material.