Sandstone crushing device
Patent Information
- Application Number
- CN202420498700.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-14
AI Technical Summary
A large amount of dust is generated during the sandstone crushing process, affecting the air environment around the station.
A sandstone crushing device is designed, including the body, crushing roller, pallet and storage silo. The pallet is turned and closed through the hydraulic cylinder to prevent dust from overflowing, and automatic metering and control is achieved using a weight sensor.
It effectively prevents dust overflow during crushing, ensures the sealing and environmental sanitation of the body, improves production efficiency and safety, and extends the service life of the equipment.
Smart Images

Figure CN222753337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sandstone crushing, in particular to a sandstone crushing device. Background Art
[0002] Sandstone is a common sedimentary rock composed of quartz particles and other minerals. In the field of architecture and construction, sandstone can be crushed to make concrete, mortar, roadbed materials, etc. By crushing sandstone into particles of appropriate size, ideal materials can be obtained for building structures and foundations. Sandstone crushing requires the use of a crusher to crush sandstone. A lot of dust will be generated during the crushing process of sandstone, resulting in large dust around the sandstone crusher, thus affecting the air environment around the workstation. Utility Model Content
[0003] The utility model provides a sandstone crushing device, which solves the above-mentioned technical problems.
[0004] The utility model solves the above-mentioned technical problems as follows:
[0005] A sandstone crushing device comprises a machine body, a crushing roller, a support plate and a storage bin, a support column is welded at the bottom of the machine body, a crushing roller is rotatably installed inside the machine body, a discharge port is opened at the bottom end of the machine body, a storage bin is installed at the top end of the machine body, a support plate is rotatably installed inside the storage bin through a rotating seat, a weighing plate is installed on the support plate, and a weight sensor is installed between the weighing plate and the support plate, and the weight sensor is connected with the control valve signal of a hydraulic cylinder, a slot is opened through the storage bin, the hydraulic cylinder is located on the outside of the storage bin, and the output end of the hydraulic cylinder passes through the slot and is connected and fixed to the support plate, and the two ends of the hydraulic cylinder are respectively connected and fixed to the support plate and the storage bin through a rotating seat.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Furthermore, rotating shafts are provided at both ends of the crushing roller, and the crushing roller is rotatably installed in the machine body through the rotating shafts, and the rotating shafts penetrate the machine body and are drivingly connected to the output end of the motor.
[0008] The beneficial effects of adopting the above further scheme are:
[0009] As the supporting point of the crushing roller, the rotating shaft can provide a stable rotation axis to ensure the smooth operation and crushing effect of the crushing roller. Since the crushing roller is installed in the machine body through the rotating shaft, it can be relatively easy to maintain and replace. When the crushing roller needs to be replaced, it is only necessary to disassemble the rotating shaft, which simplifies the maintenance process. Through the transmission connection between the rotating shaft and the motor, the power of the motor can be effectively transmitted to the crushing roller, which improves the energy transmission efficiency and reduces the waste of energy.
[0010] Furthermore, there are two crushing rollers in total, and the two crushing rollers are connected to the motor through gear meshing transmission or respectively.
[0011] The beneficial effects of adopting the above further scheme are:
[0012] The two crushing rollers work at the same time, which can improve the processing capacity and crushing efficiency of the crushed materials. The gears between the crushing rollers are meshed or connected to the motor separately, so that they can work together to crush the materials more efficiently. Since there are two crushing rollers crushing at the same time, the materials can be crushed more evenly, avoiding excessive concentration of a single crushing point, reducing the local wear of the materials, and improving the uniformity of the products. The two crushing rollers are driven by gear meshing or connected to the motor separately, which can maintain a relatively stable working state, reduce vibration and impact, and reduce the noise and failure rate of the machine. According to needs, different crushing effects and material particle size adjustments can be achieved by adjusting the gear transmission ratio or independently controlling the motor speed, which improves the adaptability and flexibility of the equipment.
[0013] Furthermore, the width of the support plate is half of the inner diameter of the storage bin, and the support plates are symmetrically distributed inside the storage bin.
[0014] The beneficial effects of adopting the above further scheme are:
[0015] Setting the pallets to be symmetrically distributed can make the materials receive uniform force, avoiding the deviation of materials in the storage bin. In addition, the weighing plate and weight sensor can realize automatic metering of materials, improving the accuracy and efficiency of metering. Through the control valve signal connection of the hydraulic cylinder, automatic switch control can be realized, reducing the intervention of manual operation, reducing the difficulty and labor intensity of manual operation. Due to the realization of automatic metering and control, manual operation is reduced, production efficiency and production capacity are improved, and the accuracy and stability of production are also improved. The weight sensor can realize real-time monitoring and data collection of material weight and flow, which is convenient for subsequent data statistical analysis and quality control.
[0016] Furthermore, when the weight sensor between the weighing plate and the pallet detects that the weight of the raw materials piled above the weighing plate reaches the set value, the weight sensor controls the control valve of the hydraulic cylinder to activate the hydraulic cylinder to drive the pallet to flip open. When the raw materials above the pallet enter the machine body, the pallet is pushed closed by the hydraulic cylinder to prevent dust generated by crushing in the machine body from overflowing.
[0017] The beneficial effects of adopting the above further scheme are:
[0018] Through the monitoring and control of the weight sensor, the entire operation process is automated, without the need for human intervention, reducing errors and uncertainties in human operation. The flipping, opening and closing action of the pallet can ensure that the material enters the machine body smoothly from the top of the pallet, and effectively prevents the dust generated during the crushing process from overflowing, ensuring the sealing and environmental hygiene inside the machine body. The automatic flipping and closing design makes the process of materials entering and leaving the machine body smoother and more efficient, improves production efficiency, and reduces production time and costs. And by preventing dust from overflowing, the spread and pollution of dust are reduced, and the cleanliness of the working environment and the health and safety of employees are improved. Effectively controlling the overflow of dust helps reduce wear and corrosion on equipment, extends the service life of equipment, and reduces the cost of maintenance and replacement of parts.
[0019] The beneficial effects of the utility model are:
[0020] The pallet in the storage bin is controlled by the hydraulic cylinder to automatically flip and close without manual intervention. The weight sensor is connected to the control valve signal of the hydraulic cylinder, and when the set value is reached, the hydraulic cylinder is automatically triggered to ensure the accurate flipping and closing of the pallet.
[0021] The equipment adopts the design of storage bin and pallet, which makes the overall structure compact and occupies less space, suitable for use in limited sites. The width of the pallet is half of the inner diameter of the storage bin. Through symmetrical distribution, the space of the storage bin is effectively utilized, and the loading efficiency is improved.
[0022] The crushing roller adopts a double-roller structure. The two crushing rollers are connected to the motor through gear meshing transmission or separately, and they cooperate with each other to crush the materials. The double-roller structure increases the crushing area, can crush sandstone more fully, and improves the crushing efficiency.
[0023] The weight sensor controls the action of the hydraulic cylinder to ensure that the pallet is turned over and closed at the right time, preventing dust from spilling during crushing and ensuring operational safety. The pallet is pushed and closed by the hydraulic cylinder, effectively preventing dust from spilling during crushing and reducing pollution to the surrounding environment.
[0024] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0026] In the attached picture:
[0027] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0028] Figure 2 This is a schematic diagram of the axial appearance of the machine body of the utility model;
[0029] Figure 3 This is a schematic diagram of the half-section structure of the utility model when viewed from above and measured in axial direction;
[0030] Figure 4 It is a schematic diagram of the half-section structure of the utility model when viewed from above and in axial direction.
[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0032] 1. Support column; 2. Machine body; 3. Crushing roller; 4. Notch; 5. Rotating seat; 6. Weighing plate; 7. Support plate; 8. Storage bin; 9. Hydraulic cylinder; 10. Rotating shaft. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] See also Figures 1 to 4 As shown, the embodiments provided by the utility model:
[0035] Embodiment 1
[0036] A sandstone crushing device includes a machine body 2, a crushing roller 3, a support plate 7 and a storage bin 8. A support column 1 is welded below the machine body 2. A crushing roller 3 is rotatably installed inside the machine body 2. A rotating shaft 10 is provided at both ends of the crushing roller 3. The crushing roller 3 is rotatably installed in the machine body 2 through the rotating shaft 10. The rotating shaft 10 runs through the machine body 2 and is transmission-connected with the output end of the motor. The rotating shaft 10, as a supporting point of the crushing roller 3, can provide a stable rotating shaft 10 line to ensure the smooth operation and crushing effect of the crushing roller 3. Since the crushing roller 3 is installed in the machine body 2 through the rotating shaft 10, it can be relatively easy to maintain and replace. When the crushing roller 3 needs to be replaced, it is only necessary to disassemble the rotating shaft 10, which simplifies the maintenance process. Through the transmission connection between the rotating shaft 10 and the motor, the power of the motor can be effectively transmitted to the crushing roller 3, thereby improving the energy transmission efficiency and reducing the waste of energy. There are two crushing rollers 3 in total, and the two crushing rollers 3 are transmission-connected with the motor through gear meshing or respectively. The two crushing rollers 3 work simultaneously, which can improve the processing capacity and crushing efficiency of the crushed materials. The gears between the crushing rollers 3 are meshed or connected to the motors separately, so that they can work together to crush materials more efficiently. Since there are two crushing rollers 3 for crushing at the same time, the materials can be crushed more evenly, avoiding excessive concentration of a single crushing point, reducing the local wear of the materials, and improving the uniformity of the products. The two crushing rollers 3 are driven by gear meshing or connected to the motors separately, which can maintain a relatively stable working state, reduce vibration and impact, and reduce the noise and failure rate of the machine. According to needs, different crushing effects and material particle sizes can be adjusted by adjusting the gear transmission ratio or independently controlling the speed of the motor, which improves the adaptability and flexibility of the equipment. A discharge port is provided at the bottom of the body 2.
[0037] A storage bin 8 is installed at the top of the body 2, and a support plate 7 is rotatably installed inside the storage bin 8 through a rotating seat 5. The width of the support plate 7 is half of the inner diameter of the storage bin 8, and the support plates 7 are symmetrically distributed inside the storage bin 8. The support plates 7 are set to be symmetrically distributed, so that the material is subjected to uniform force, avoiding the deviation of the material in the storage bin 8. In addition, the weighing plate 6 and the weight sensor can realize automatic metering of the material, thereby improving the accuracy and efficiency of metering. Through the control valve signal connection of the hydraulic cylinder 9, automatic switch control can be realized, reducing the intervention of manual operation, reducing the difficulty and labor intensity of manual operation. Due to the realization of automatic metering and control, manual operation is reduced, production efficiency and production capacity are improved, and the accuracy and stability of production are also improved. The weight sensor can realize real-time monitoring and data collection of material weight and flow, which is convenient for subsequent data statistical analysis and quality control. A weighing plate 6 is installed on the pallet 7, and a weight sensor is installed between the weighing plate 6 and the pallet 7, and the weight sensor is connected to the control valve signal of the hydraulic cylinder 9. When the weight sensor between the weighing plate 6 and the pallet 7 detects that the weight of the raw materials piled above the weighing plate 6 reaches the set value, the weight sensor controls the control valve of the hydraulic cylinder 9 to drive the hydraulic cylinder 9 to flip and open. After the raw materials above the pallet 7 enter the body 2, the pallet 7 is pushed closed by the hydraulic cylinder 9 to prevent the dust generated during the crushing in the body 2 from overflowing. Through the monitoring and control of the weight sensor, the entire operation process is automated, no manual intervention is required, and the errors and uncertainties of human operation are reduced. The flipping, opening and closing action of the pallet 7 can ensure that the material enters the body 2 smoothly from the top of the pallet 7, and effectively prevents the dust generated during the crushing process from overflowing, ensuring the sealing and environmental hygiene inside the body 2. The automatic flipping and closing design makes the process of materials entering and leaving the body 2 smoother and more efficient, improves production efficiency, and reduces production time and cost. And by preventing dust from overflowing, the diffusion and pollution of dust are reduced, and the cleanliness of the working environment and the health and safety of employees are improved. Effectively controlling the overflow of dust helps to reduce wear and corrosion on equipment, extend the service life of equipment, and reduce the cost of maintenance and replacement of parts. A slot 4 is opened through the storage bin 8, and the hydraulic cylinder 9 is located on the outside of the storage bin 8, and the output end of the hydraulic cylinder 9 passes through the slot 4 and is connected and fixed to the support plate 7, and the two ends of the hydraulic cylinder 9 are respectively connected and fixed to the support plate 7 and the storage bin 8 through the rotating seat 5.
[0038] A sandstone crushing device based on Example 1 is used:
[0039] The pallet 7 in the storage bin 8 is controlled by the hydraulic cylinder 9 to automatically flip and close without manual intervention. The weight sensor is connected to the control valve signal of the hydraulic cylinder 9, and when the set value is reached, the hydraulic cylinder 9 is automatically triggered to ensure the accurate flipping and closing of the pallet 7.
[0040] The equipment adopts the design of storage bin 8 and pallet 7, which makes the overall structure compact and occupies less space, suitable for use in limited sites. The width of pallet 7 is half of the inner diameter of storage bin 8. Through symmetrical distribution, the space of storage bin 8 is effectively utilized, and the loading efficiency is improved.
[0041] The crushing roller 3 adopts a double-roller structure. The two crushing rollers 3 are connected to each other through gear meshing transmission or are respectively connected to the motor to crush the material. The double-roller structure increases the crushing area, can crush sandstone more fully, and improves the crushing efficiency.
[0042] The weight sensor controls the action of the hydraulic cylinder 9 to ensure that the support plate 7 is turned over and closed at the right time to prevent dust from spilling during crushing and ensure operational safety. The support plate 7 is pushed and closed by the hydraulic cylinder 9, which effectively prevents dust from spilling during crushing and reduces pollution to the surrounding environment.
[0043] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A sandstone crushing device, characterized in that: The invention comprises a machine body (2), a crushing roller (3), a support plate (7) and a storage bin (8), wherein a support column (1) is welded below the machine body (2), a crushing roller (3) is rotatably mounted inside the machine body (2), a discharge port is provided at the bottom end of the machine body (2), a storage bin (8) is mounted at the top end of the machine body (2), a support plate (7) is rotatably mounted inside the storage bin (8) via a rotating seat (5), a weighing plate (6) is mounted on the support plate (7), and A weight sensor is installed between the weighing plate (6) and the support plate (7), and the weight sensor is connected to the control valve signal of the hydraulic cylinder (9). A slot (4) is provided through the storage bin (8). The hydraulic cylinder (9) is located outside the storage bin (8), and the output end of the hydraulic cylinder (9) passes through the slot (4) and is connected and fixed to the support plate (7). The two ends of the hydraulic cylinder (9) are respectively connected and fixed to the support plate (7) and the storage bin (8) through a rotating seat (5).
2. A sandstone crushing device according to claim 1, characterized in that: Rotating shafts (10) are provided at both ends of the crushing roller (3), and the crushing roller (3) is rotatably mounted in the machine body (2) via the rotating shafts (10). The rotating shafts (10) penetrate the machine body (2) and are drivingly connected to the output end of the motor.
3. A sandstone crushing device according to claim 1, characterized in that: There are two crushing rollers (3) in total, and the two crushing rollers (3) are connected to the motor through gear meshing transmission or respectively.
4. The sandstone crushing device according to claim 1, characterized in that: The width of the support plate (7) is half of the inner diameter of the storage bin (8), and the support plates (7) are symmetrically distributed inside the storage bin (8).
5. The sandstone crushing device according to claim 1, characterized in that: When the weight sensor between the weighing plate (6) and the supporting plate (7) detects that the weight of the raw materials piled above the weighing plate (6) reaches a set value, the weight sensor controls the control valve of the hydraulic cylinder (9) to cause the hydraulic cylinder (9) to operate and drive the supporting plate (7) to flip and open. When the raw materials above the supporting plate (7) enter the machine body (2), the supporting plate (7) is pushed closed by the hydraulic cylinder (9) to prevent dust generated during crushing in the machine body (2) from overflowing.