Flattening mechanism for button sheet stock

By designing a button sheet flattening mechanism that automatically releases and adjusts the thickness, the problems of traditional cumbersome operations and limitations of thickness adjustment are solved, and an efficient and flexible production process is achieved.

CN222754098UActive Publication Date: 2025-04-15ZHEJIANG WANFU METAL BUTTON CO LTD
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Patent Information

Application Number
CN202421547966.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-15
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The traditional button sheet flattening operation requires manual mold release, which increases the working strength and time consumption of the operator. At the same time, the existing flattening mechanism is difficult to flexibly adjust the sheet thickness and cannot meet the needs of buttons of different specifications.

Method used

A button sheet flattening mechanism including a mold release assembly and an adjustment assembly is designed. The mold release assembly automatically releases through the hydraulic cylinder-driven slide plate and block mechanism, and the adjustment assembly adjusts the sheet thickness by replacing the adjustment plates of different thicknesses.

Benefits of technology

It realizes manual demolding without manual operation, reduces the labor intensity of operators, improves production efficiency, and flexibly adjusts the thickness of sheets, suitable for different types of buttons.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of button processing, and discloses a button sheet material flattening mechanism which comprises a supporting table, the upper surface of the supporting table is fixedly connected with a supporting frame, the upper surface of the supporting table is fixedly connected with a supporting block, the upper surface of the supporting frame is provided with a hydraulic cylinder, the lower surface of the hydraulic cylinder is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with the supporting block. A pressing plate is fixedly connected to the lower surface of the connecting plate, a demolding assembly is arranged on the upper surface of the supporting table, an adjusting assembly is arranged on the upper surface of the supporting block, the demolding assembly comprises a sliding plate, a positioning plate is fixedly connected to the right end of the lower surface of the connecting plate, and a clamping groove is formed in the right surface of the positioning plate. According to the utility model, through the cooperation of the demoulding assembly, the flattened sheet stock can be ejected out and then is manually taken, and manual demoulding is not needed, so that the operation difficulty is reduced, the labor intensity of workers is reduced, the time cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of button processing, in particular to a flattening mechanism for a sheet material for buttons. Background Art

[0002] As an important accessory of clothing, the appearance and performance of buttons directly affect the overall quality of clothing. In the production and processing of buttons, the flatness of the sheet is one of the key factors to ensure the quality of buttons, so the flattening of the sheet is an important link. However, the traditional flattening operation often has some problems.

[0003] For example, after placing the button sheet in the mold and flattening it, it needs to be demolded manually. However, manual demolding not only increases the workload and complexity of the operator, but also greatly affects the overall production efficiency.

[0004] At the same time, there are limitations in adjusting the thickness of the flattened sheet material. Existing flattening mechanisms are usually difficult to flexibly and conveniently adjust the thickness of the flattened sheet material, and cannot meet the diverse requirements of different specifications of buttons for sheet material thickness, which has certain limitations. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a flattening mechanism for button sheet material, aiming to improve the problem in the prior art that manual demoulding increases the workload of operators and affects the overall production efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a flattening mechanism for sheet material for buttons, comprising a support table, the upper surface of the support table is fixedly connected to a support frame, the upper surface of the support table is fixedly connected to a support block, the upper surface of the support frame is provided with a hydraulic cylinder, the lower surface of the hydraulic cylinder is fixedly connected to a connecting plate, the lower surface of the connecting plate is fixedly connected to a pressing plate, the upper surface of the support table is provided with a demolding assembly, the upper surface of the support block is provided with an adjusting assembly, the demolding assembly includes a slide plate, the right end of the lower surface of the connecting plate is fixedly connected to a positioning plate, and the right surface of the positioning plate is provided with a card slot.

[0007] As a further description of the above technical solution:

[0008] The demoulding assembly also includes a push rod, the inner wall of the slide plate is elastically connected to a clamping block via a compression spring, and the left surface of the clamping block is fixedly connected to one end of a pull rope.

[0009] As a further description of the above technical solution:

[0010] The adjustment component comprises a placement plate, a slot is formed on the upper surface of the placement plate, an insertion rod is inserted into the inner wall of the slot, and the upper surface of the insertion rod is fixedly connected with the adjustment plate.

[0011] As a further description of the above technical solution:

[0012] The sliding plate is slidably connected to the rear surface of the supporting block, and the clamping groove passes through the left surface of the positioning plate.

[0013] As a further description of the above technical solution:

[0014] The push rod is fixedly connected to the upper surface of the slide plate, the right end of the upper surface of the clamping block is set as an arc surface, the other end of the pull rope is fixedly connected to the upper surface of the support platform, and the pull rope runs through the lower surface of the slide plate.

[0015] As a further description of the above technical solution:

[0016] The clamping block penetrates and is slidably connected to the right surface of the slide plate, one end of the compression spring is fixedly connected to the left surface of the clamping block, and the other end of the compression spring is fixedly connected to the inner wall of the left side of the slide plate.

[0017] As a further description of the above technical solution:

[0018] The positioning plates, push rods, clamping blocks, compression springs and pull ropes are provided in two groups, and the two groups of positioning plates, push rods, clamping blocks, compression springs and pull ropes are symmetrically distributed about the center line of the connecting plate.

[0019] As a further description of the above technical solution:

[0020] The lower surface of the placement plate is fixedly connected to the upper surface of the support block, and the outer wall of the adjustment plate is in contact with the inner wall of the placement plate.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the cooperation of the demoulding assembly, after the flattening is completed, the ejector rod can drive the adjusting plate to move upward, and then eject the flattened sheet material, which can then be taken out manually. In this way, there is no need for manual demoulding, which reduces the difficulty of operation, reduces the labor intensity of the staff, and also reduces the consumption of time and improves work efficiency.

[0023] 2. In the utility model, the adjustment plate can be flexibly replaced by cooperating with the adjustment components. By replacing the adjustment plates with different thicknesses, the remaining thickness inside the placement plate can be changed, and then the thickness of the sheet after flattening can be adjusted, so that it can be suitable for buttons of different models, thereby enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic front view of the three-dimensional structure of the overall device in the utility model;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure section splitting of the connecting plate, the placement plate and the supporting block in the utility model;

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the placement plate and the adjustment plate in the utility model;

[0027] Figure 4 It is a schematic cross-sectional view of the three-dimensional structure of the slide plate in the utility model.

[0028] Legend:

[0029] 1. Support platform; 2. Support frame; 3. Support block; 4. Hydraulic cylinder; 5. Connecting plate; 6. Pressing plate; 71. Positioning plate; 72. Slide plate; 73. Push rod; 74. Block; 75. Compression spring; 76. Pull rope; 701. Slot; 81. Placement plate; 82. Adjustment plate; 83. Insert rod; 801. Slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 , Figure 2 , Figure 4The utility model provides an embodiment: a flattening mechanism for a sheet of button material, comprising a support platform 1 for supporting the overall device, support legs are provided at the four corners of the lower surface of the support platform 1, the upper surface of the support platform 1 is fixedly connected to a support frame 2, the support frame 2 is set to be U-shaped, the upper surface of the support platform 1 is fixedly connected to a support block 3, the support block 3 is provided with two groups, and is symmetrically distributed front and back with the center line of the support platform 1, the upper surface of the support frame 2 is provided with a hydraulic cylinder 4, the hydraulic cylinder 4 is a prior art and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. The lower surface of the hydraulic cylinder 4 is fixedly connected to a connecting plate 5, and starting the hydraulic cylinder 4 can drive the connecting plate 5 to move longitudinally. The hydraulic cylinder 4 passes through the upper surface of the support frame 2, The lower surface of the connecting plate 5 is fixedly connected with a pressing plate 6, and the connecting plate 5 and the pressing plate 6 will move synchronously. The upper surface of the support table 1 is provided with a demoulding component, and the demoulding component can eject the flattened button sheet to achieve the effect of automatic demoulding, facilitate demoulding, reduce time cost, and improve work efficiency. The upper surface of the support block 3 is provided with an adjusting component, and the adjusting component can change the remaining thickness in the placement plate 81 by replacing an adjusting plate 82 of different thicknesses, thereby changing the thickness of the button sheet flattened. The demoulding component includes a slide plate 72, and the right end of the lower surface of the connecting plate 5 is fixedly connected with a positioning plate 71. The area of ​​the connecting plate 5 is larger than that of the pressing plate 6. The right surface of the positioning plate 71 is provided with a slot 701, and the slot 701 is located at the bottom end of the right surface of the positioning plate 71.

[0032] Reference Figure 1 , Figure 2 , Figure 4 The demoulding assembly also includes a push rod 73. The inner wall of the slide plate 72 is elastically connected to a block 74 through a compression spring 75. The positions of the block 74 and the slot 701 correspond. The slot 701 is larger than the block 74. The left surface of the block 74 is fixedly connected to one end of a pull rope 76. The pull rope 76 is a hemp rope with a certain length and strong deformation ability, but poor elasticity.

[0033] Reference Figure 1 , Figure 3 The adjustment component includes a placement plate 81, the pressing plate 6 is inserted in the placement plate 81, and the outer wall of the pressing plate 6 and the inner wall of the placement plate 81 are in contact with each other, which can prevent the button sheet from leaking out of the gap when flattened. A slot 801 is provided on the upper surface of the placement plate 81, and an insertion rod 83 is inserted into the inner wall of the slot 801. The slot 801 and the insertion rod 83 fit together, and the upper surface of the insertion rod 83 is fixedly connected with an adjustment plate 82. The adjustment plate 82 can be disassembled by removing the insertion rod 83 from the slot 801.

[0034] Reference Figure 1 , Figure 2 , Figure 4The slide plate 72 is slidably connected to the rear surface of the support block 3 and slides longitudinally, and the slot 701 passes through the left surface of the positioning plate 71.

[0035] Reference Figure 1 , Figure 2 , Figure 4 The push rod 73 is fixedly connected to the upper surface of the slide plate 72, and the right end of the upper surface of the card block 74 is set to an arc surface. By squeezing the arc surface of the upper surface of the card block 74, the card block 74 will retract into the slide plate 72 to release the obstruction. The other end of the pull rope 76 is fixedly connected to the upper surface of the support platform 1. When the slide plate 72 moves upward, the pull rope 76 will be pulled, and the pull rope 76 will pull the card block 74 so that the card block 74 gradually retracts into the slide plate 72. The pull rope 76 runs through the lower surface of the slide plate 72.

[0036] Reference Figure 1 , Figure 2 , Figure 4 The block 74 passes through and is slidably connected to the right surface of the slide plate 72, sliding laterally. One end of the compression spring 75 is fixedly connected to the left surface of the block 74, and the other end of the compression spring 75 is fixedly connected to the inner wall on the left side of the slide plate 72. When the block 74 moves to the left, it squeezes the compression spring 75 to generate a reaction force.

[0037] Reference Figure 1 , Figure 2 , Figure 4 There are two groups of positioning plates 71, push rods 73, blocks 74, compression springs 75 and pull ropes 76. The two groups of positioning plates 71, push rods 73, blocks 74, compression springs 75 and pull ropes 76 are symmetrically distributed about the center line of the connecting plate 5. The blocks 74 on both sides can be plugged into the slots 701 on both sides to ensure the stability of the device.

[0038] Reference Figure 1 , Figure 3 The lower surface of the placement plate 81 is fixedly connected to the upper surface of the support block 3 to maintain stability, and the outer wall of the adjustment plate 82 is in contact with the inner wall of the placement plate 81.

[0039] Working principle: First, replace the adjustment plate 82 of the required thickness according to the needs. When replacing, push the adjustment plate 82 upward from the bottom to disengage the insertion rod 83 and the slot 801, then take out the adjustment plate 82 of the corresponding thickness and insert the insertion rod 83 into the slot 801 to complete the replacement, and then put the button sheet that needs to be flattened on the adjustment plate 82.

[0040] After placement, start the hydraulic cylinder 4, which drives the connecting plate 5 to move longitudinally, and then drives the pressing plate 6 downward to flatten the button sheet placed in the placing plate 81. When the connecting plate 5 moves downward, it will drive the positioning plate 71 to move downward. When the positioning plate 71 moves downward, it will squeeze the arc surface of the block 74. When the arc surface of the block 74 is squeezed, the block 74 will retract into the slide plate 72 to release the obstruction to the positioning plate 71. When the block 74 retracts into the slide plate 72, it will also squeeze the compression spring 75 to generate a reaction force. When the pressing plate 6 and the placing plate 81 are plugged in, the block 74 will be aligned with the slot 701, and the compression spring 75 will push the block 74 out and plug it into the slot 701 to form a limit.

[0041] When the pressing is completed, the hydraulic cylinder 4 is started to drive the connecting plate 5 and the pressing plate 6 to move upward. The upwardly moving connecting plate 5 will drive the positioning plate 71 to move upward. The upwardly moving positioning plate 71 will pull the card block 74 and the slide plate 72 to move upward. When the slide plate 72 moves upward, the card block 74 will be pulled by the pull rope 76, and the card block 74 will gradually retract into the slide plate 72 and disengage from the card slot 701, and when the slide plate 72 moves upward, it will also drive the ejector rod 73 to move upward. The upwardly moving ejector rod 73 will push the adjusting plate 82 to move upward, thereby ejecting the flattened sheet material to achieve the demolding effect, and then the flattened sheet material will be removed. At this time, the positioning plate 71 will continue to move upward, and when the card block 74 is completely retracted into the slide plate 72 and disengaged from the card slot 701, the slide plate 72 will be reset under the influence of gravity, and the card block 74 and the pull rope 76 will also be restored under the influence of the compression spring 75, and the hydraulic cylinder 4 will be closed at this time.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A button sheet flattening mechanism, comprising a support platform (1), characterized in that: The upper surface of the support platform (1) is fixedly connected to a support frame (2), the upper surface of the support platform (1) is fixedly connected to a support block (3), the upper surface of the support frame (2) is provided with a hydraulic cylinder (4), the lower surface of the hydraulic cylinder (4) is fixedly connected to a connecting plate (5), the lower surface of the connecting plate (5) is fixedly connected to a pressing plate (6), the upper surface of the support platform (1) is provided with a demoulding component, the upper surface of the support block (3) is provided with an adjusting component, the demoulding component includes a slide plate (72), the right end of the lower surface of the connecting plate (5) is fixedly connected to a positioning plate (71), and the right surface of the positioning plate (71) is provided with a card slot (701).

2. A button sheet flattening mechanism according to claim 1, characterized in that: The demoulding assembly also includes a push rod (73), the inner wall of the slide plate (72) is elastically connected to a clamping block (74) via a compression spring (75), and the left surface of the clamping block (74) is fixedly connected to one end of a pull rope (76).

3. The button sheet flattening mechanism according to claim 1, characterized in that: The adjustment component comprises a placement plate (81), the upper surface of the placement plate (81) is provided with a slot (801), the inner wall of the slot (801) is plugged with an insertion rod (83), and the upper surface of the insertion rod (83) is fixedly connected to the adjustment plate (82).

4. The button sheet flattening mechanism according to claim 1, characterized in that: The slide plate (72) is slidably connected to the rear surface of the support block (3), and the clamping groove (701) passes through the left surface of the positioning plate (71).

5. The button sheet flattening mechanism according to claim 2, characterized in that: The push rod (73) is fixedly connected to the upper surface of the slide plate (72), the right end of the upper surface of the clamping block (74) is arranged as an arc surface, the other end of the pull rope (76) is fixedly connected to the upper surface of the support platform (1), and the pull rope (76) passes through the lower surface of the slide plate (72).

6. The button sheet flattening mechanism according to claim 2, characterized in that: The clamping block (74) penetrates through and is slidably connected to the right surface of the slide plate (72), one end of the compression spring (75) is fixedly connected to the left surface of the clamping block (74), and the other end of the compression spring (75) is fixedly connected to the inner wall on the left side of the slide plate (72).

7. The button sheet flattening mechanism according to claim 2, characterized in that: The positioning plate (71), the push rod (73), the clamping block (74), the compression spring (75), and the pull rope (76) are provided in two groups, and the two groups of the positioning plate (71), the push rod (73), the clamping block (74), the compression spring (75), and the pull rope (76) are symmetrically distributed with respect to the center line of the connecting plate (5).

8. The button sheet flattening mechanism according to claim 3, characterized in that: The lower surface of the placement plate (81) is fixedly connected to the upper surface of the support block (3), and the outer wall of the adjustment plate (82) is in contact with the inner wall of the placement plate (81).