Anti-adhesion structure mold for automobile instrument panel production

By designing an automatic lubrication mechanism in the stamping mold of the automobile dashboard, the problem that the dashboard is easily stuck to the inside of the mold is solved, and the effect of reducing defective products and improving production efficiency is achieved.

CN222754224UActive Publication Date: 2025-04-15QINGDAO HEXAGON DESIGN CO LTD

Patent Information

Application Number
CN202420326659.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-04-15
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The existing automotive dashboard stamping molds are not equipped with lubricant brushing devices, which makes the stamped dashboard easily sticking to the inside of the mold, increasing the number of defective products.

Method used

An anti-adhesive structural mold including a workbench, a lifting mechanism and a lubricating mechanism is designed. The lubricant can automatically apply lubricant to the inner wall of the stamping mold through the combination of a rotating plate, a linkage gear and a brush head.

Benefits of technology

It effectively prevents the instrument panel from adhesion on the inside of the stamping mold, reduces the generation of defective products, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-adhesion structure mold for automobile instrument panel production, and belongs to the technical field of molds. Comprising a workbench, a vertical frame is fixedly arranged at the top end of the workbench and used for bearing a hydraulic cylinder and a hydraulic rod, a lifting mechanism is arranged on one side of the top end of the workbench and used for adjusting the using height of a lubricating mechanism, and the lubricating mechanism is arranged on one side of the lifting mechanism. And the lubricating mechanism is arranged on the workbench and located above the workbench, the lubricating mechanism is used for smearing a lubricating agent on the stamping die, the lifting mechanism can adjust the using height of the lubricating mechanism through the arrangement of the lifting mechanism and the lubricating mechanism, and therefore the lubricating mechanism can rotate to smear the lubricating agent in the stamping die.
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Description

Technical Field

[0001] The present application relates to the field of mold technology, and more specifically, to an anti-adhesion structure mold for producing automobile instrument panels. Background Art

[0002] The car dashboard is a device that reflects the working conditions of various systems in the vehicle. During manufacturing, molds are required to shape the dashboard.

[0003] In the related art, a car dashboard is formed by stamping. For example, the prior art patent with publication number CN220049722U provides a car dashboard stamping die with a protective structure. The device places the dashboard shell to be stamped on the stamping die through the setting of a hydraulic cylinder and a stamping head. The stamping work can be carried out by starting the hydraulic cylinder to drive the stamping head to move downward.

[0004] Although the above-mentioned prior art solution can achieve the stamping effect of the automobile instrument panel through the setting of the hydraulic cylinder and the punch head, it still has the following defects: due to the excessively high pressure during stamping, the automobile instrument panel made of plastic material may adhere to the surface of the mold, so a lubricant is brushed inside the mold, and the device is not equipped with a corresponding lubricant brushing device, which makes the stamped instrument panel easily adhere to the inner side of the mold, resulting in an increase in defective products.

[0005] In view of this, we propose an anti-adhesion structure mold for the production of automobile instrument panels. Utility Model Content

[0006] The utility model provides an anti-adhesion structure mold for producing automobile instrument panels, which solves the problem that the device is not equipped with a corresponding lubricant brushing device, so that the stamped instrument panel is easily adhered to the inner side of the mold, resulting in an increase in defective products.

[0007] To solve the above problems, the embodiment of the present application provides an anti-adhesion structure mold for automobile instrument panel production, including a workbench;

[0008] A stand, the stand is fixedly arranged on the top of the workbench, and the stand is used to carry the hydraulic cylinder and the hydraulic rod;

[0009] A lifting mechanism, which is arranged on one side of the top of the workbench and is used to adjust the use height of the lubrication mechanism;

[0010] A lubricating mechanism, which is arranged on one side of the lifting mechanism and located above the workbench, and is used to apply lubricant to the stamping die;

[0011] The slide is fixedly arranged on the inner side of the top end of the workbench, and is used to cooperate with the lifting rod to eject the formed instrument panel.

[0012] Furthermore, the stamping die is slidably arranged on the top end of the workbench, a first motor is fixedly arranged on one side of the workbench, a moving screw is fixedly arranged on the driving end of the first motor, the outer side of the moving screw is threadedly connected with a moving plate, the moving plate is fixedly arranged on the bottom end side of the stamping die, the moving screw is rotatably arranged on the bottom end side of the workbench, and the top end of the slide is arranged as an inclined surface.

[0013] Furthermore, a lifting rod is penetrated and slidably provided on the inner side of the stamping die, and the lifting rod is set in a "T" shape. A load-bearing ring plate is fixedly provided on an outer side of the lifting rod. One end of the lifting rod is set as a convexity, and a spring is fixedly provided on the top of the load-bearing ring plate. The spring is fixedly provided at the bottom end of the stamping die. The movement of the stamping die will cause the lifting rod to contact the slide, and the lifting rod can be raised through the inclined surface of the slide, so that the spring will be compressed. The lifting of the lifting rod will push out the instrument panel inside the stamping die, making it easy for the staff to take it out.

[0014] Furthermore, the lifting mechanism includes a vertical plate, a second motor is fixedly provided on the top of the vertical plate, a lifting screw is fixedly provided on the driving end of the second motor, the outer side of the lifting screw is threadedly connected with a reinforcement frame and a lifting connecting plate, the reinforcement frame is fixedly provided at the bottom end of the lifting connecting plate, and a connecting frame is fixedly provided on the top of the lifting connecting plate. The lifting mechanism can adjust the use height of the lubrication mechanism without affecting the movement of the stamping die.

[0015] Furthermore, the second motor is fixedly arranged on the top end of the vertical plate, the lifting screw is rotatably arranged on the inner side of the vertical plate, and the reinforcing frame and the lifting connecting plate are slidably arranged on the inner side of the vertical plate.

[0016] Furthermore, the lubrication mechanism includes a third motor, a rotating plate is fixedly provided at the driving end of the third motor, a linkage gear is rotatably provided on one side of the bottom end of the rotating plate, the linkage gear is fixedly connected to the spray brush head through a connecting rod, an outlet is provided at one end of the spray brush head, a middle supporting shaft is rotatably provided on the outer side of the connecting rod and the spray brush head, a gear ring is meshed on the outer side of the linkage gear, a ring track is fixedly provided on the outer side of the gear ring, the ring track is fixedly provided on one side of the lifting connecting plate, the outlet is opened to facilitate the passage of lubricant, and the spray brush head can be rotated under the drive of the third motor to apply lubricant to the inner wall of the stamping die.

[0017] Furthermore, the third motor is fixedly arranged on one side of the top end of the connecting frame, the driving end of the third motor passes through and is slidably arranged on the top end of the connecting frame, a lubricant box and a hanging frame are fixedly arranged on one side of the bottom end of the rotating plate, a delivery pipe is arranged on the bottom end of the lubricant box, the delivery pipe is fixedly arranged on the outer side of the middle supporting shaft, the delivery pipe and the middle supporting shaft are in a connected state, and the middle supporting shaft is fixedly arranged on one side of the top end of the hanging frame, so that the lubricant can be stably delivered without affecting the rotation of the spray brush head.

[0018] Furthermore, a hydraulic cylinder is fixedly provided on the top of the frame, a hydraulic rod is provided on the output part of the hydraulic cylinder, a punching head is fixedly provided on the other end of the hydraulic rod, and a control panel is fixedly provided on one side of the frame. The control panel is electrically connected to the hydraulic cylinder, the first motor, the second motor and the third motor, and the control panel is used to control the use of electrical components for easy control.

[0019] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0020] 1. The present application adopts the arrangement of the slide table and the lifting rod. When the stamping die moves to one side, the lifting rod is lifted by the contact between the lifting rod and the slide table, thereby ejecting the stamped instrument panel to the outside, making it easier to take out the parts.

[0021] 2. The present application provides a lifting mechanism and a lubricating mechanism. The lifting mechanism can adjust the use height of the lubricating mechanism, so that the lubricating mechanism can rotate to apply lubricant to the inside of the stamping die. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of an anti-adhesion structure mold for automobile instrument panel production disclosed in a preferred embodiment of the present application;

[0023] Figure 2 This is a schematic diagram of the upper and lower axonometric structure of an anti-adhesion structure mold for automobile instrument panel production disclosed in a preferred embodiment of the present application;

[0024] Figure 3 This is a schematic diagram of the disassembled structure of a workbench, a stamping die and a slide table in an anti-adhesion structure die for producing an automobile instrument panel disclosed in a preferred embodiment of the present application;

[0025] Figure 4 This is a schematic diagram of the split structure of the lifting mechanism and the lubrication mechanism in the anti-adhesion structure mold for the production of automobile instrument panels disclosed in a preferred embodiment of the present application;

[0026] Figure 5 This is a schematic diagram of the disassembled structure of the connecting rod, the middle receiving shaft and the spray brush head in the anti-adhesion structure mold for the production of automobile instrument panels disclosed in a preferred embodiment of the present application;

[0027] Explanation of the numbers in the figure: 1. workbench; 101. first motor; 102. moving screw; 103. stamping die; 1031. lifting rod; 1032. bearing ring plate; 1033. spring; 104. slide; 2. stand; 201. hydraulic cylinder; 202. hydraulic rod; 203. stamping head; 204. control panel; 3. lifting mechanism; 301. stand; 302. second motor; 303. lifting screw; 304. reinforcement frame; 305. lifting connecting plate; 306. connecting frame; 4. lubrication mechanism; 401. third motor; 402. rotating plate; 4021. lubricant box; 4022. conveying pipe; 4023. hanging frame; 403. linkage gear; 404. connecting rod; 4041. outlet; 405. middle receiving shaft; 406. spray brush head; 407. ring track; 408. gear ring. DETAILED DESCRIPTION

[0028] The present application is further described in detail below in conjunction with the accompanying drawings.

[0029] Reference Figure 1 and Figure 2 , an anti-adhesion structure mold for automobile instrument panel production, comprising a workbench 1;

[0030] A stand 2, which is fixedly arranged on the top of the workbench 1, and is used to carry the hydraulic cylinder 201 and the hydraulic rod 202;

[0031] A lifting mechanism 3, which is arranged at one side of the top of the workbench 1 and is used to adjust the use height of the lubrication mechanism 4;

[0032] A lubricating mechanism 4, which is disposed on one side of the lifting mechanism 3 and is located above the workbench 1, and is used to apply lubricant to the stamping die 103;

[0033] The slide 104 is fixedly arranged on the inner side of the top end of the workbench 1, and the slide 104 is used to cooperate with the lifting rod 1031 to eject the formed instrument panel.

[0034] Through the setting of the slide 104 and the lifting rod 1031, when the stamping die 103 moves to one side, the lifting rod 1031 will be lifted due to the contact between the lifting rod 1031 and the slide 104, thereby pushing the stamped instrument panel out to the outside for easy removal. Through the setting of the lifting mechanism 3 and the lubricating mechanism 4, the lifting mechanism 3 can adjust the use height of the lubricating mechanism 4, so that the lubricating mechanism 4 can rotate to apply lubricant to the inside of the stamping die 103.

[0035] Reference Figure 1 , Figure 2 and Figure 3The stamping die 103 is slidably arranged at the top of the workbench 1, and a first motor 101 is fixedly arranged on one side of the workbench 1. A moving screw 102 is fixedly arranged at the driving end of the first motor 101. The outer side of the moving screw 102 is threadedly connected with a moving plate, and the moving plate is fixedly arranged at one side of the bottom end of the stamping die 103. The moving screw 102 is rotatably arranged at one side of the bottom end of the workbench 1. The top of the slide 104 is an inclined surface setting, and a lifting rod 1031 is penetrated and slidably arranged on the inner side of the stamping die 103. The lifting rod 1031 is a "T"-shaped setting, and a load-bearing ring plate 1032 is fixedly arranged on one outer side of the lifting rod 1031. One end of the lifting rod 1031 is a convex setting, and a spring 1033 is fixedly arranged on the top of the load-bearing ring plate 1032. The spring 1033 is fixedly arranged at the bottom end of the stamping die 103.

[0036] After the stamping is completed, the first motor 101 is started to rotate the moving screw 102, thereby driving the moving plate and the stamping die 103 to move, and they can stop when they move to the bottom of the lubrication mechanism 4. At the same time, the movement of the stamping die 103 will cause the lifting rod 1031 to contact the slide 104. The lifting rod 1031 can be lifted through the inclined surface of the slide 104, so that the spring 1033 will be compressed. The lifting of the lifting rod 1031 will push out the instrument panel inside the stamping die 103, making it easy for the staff to take it out.

[0037] Reference Figure 1 and Figure 4 The lifting mechanism 3 includes a vertical plate 301, a second motor 302 is fixedly provided at the top of the vertical plate 301, a lifting screw 303 is fixedly provided at the driving end of the second motor 302, a reinforcing frame 304 and a lifting connecting plate 305 are threadedly connected to the outer side of the lifting screw 303, the reinforcing frame 304 is fixedly provided at the bottom end of the lifting connecting plate 305, a connecting frame 306 is fixedly provided at the top of the lifting connecting plate 305, the second motor 302 is fixedly provided at the top of the vertical plate 301, the lifting screw 303 is rotatably provided on the inner side of the vertical plate 301, and the reinforcing frame 304 and the lifting connecting plate 305 are slidably provided on the inner side of the vertical plate 301.

[0038] The second motor 302 in the lifting mechanism 3 is started through the control panel 204 to rotate the lifting screw 303. The rotation of the lifting screw 303 drives the reinforcement frame 304 and the lifting connecting plate 305 to descend, so as to drive the lubricating mechanism 4 to descend for applying the lubricant.

[0039] Reference Figure 1 , Figure 4 and Figure 5The lubrication mechanism 4 includes a third motor 401, a rotating plate 402 is fixedly provided at the driving end of the third motor 401, a linkage gear 403 is rotatably provided at one side of the bottom end of the rotating plate 402, the linkage gear 403 is fixedly connected to the spray brush head 406 through a connecting rod 404, an outlet 4041 is provided at one end of the spray brush head 406, a middle receiving shaft 405 is rotatably provided on the outer side of the connecting rod 404 and the spray brush head 406, a gear ring 408 is meshed on the outer side of the linkage gear 403, a ring track 407 is fixedly provided on the outer side of the gear ring 408, and the ring track 407 is fixedly provided Placed on one side of the lifting connecting plate 305, the third motor 401 is fixedly set on the top side of the connecting frame 306, the driving end of the third motor 401 passes through and is slidably set on the top of the connecting frame 306, and a lubricant box 4021 and a hanging frame 4023 are fixedly set on the bottom side of the rotating plate 402. A delivery pipe 4022 is set at the bottom end of the lubricant box 4021. The delivery pipe 4022 is fixedly set on the outside of the middle supporting shaft 405. The delivery pipe 4022 is connected with the middle supporting shaft 405, and the middle supporting shaft 405 is fixedly set on the top side of the hanging frame 4023.

[0040] The lubricating mechanism 4 will descend under the drive of the lifting mechanism 3, and the brush head 406 in the lubricating mechanism 4 will fit the inner wall of the stamping die 103, and then the third motor 401 will be started to rotate the rotating plate 402. The rotation of the rotating plate 402 drives the linkage gear 403 to rotate in a circle. The linkage gear 403 is engaged with the gear ring 408 and can therefore rotate on its own, while the middle receiving shaft 405 will not rotate. The linkage gear 403 drives the connecting rod 404 and the brush head 406 to rotate together, and the lubricant box 4021, the delivery pipe 4022 and the middle receiving shaft 405 can deliver lubricant, and enter the brush head 406 from the outlet 4041. A plurality of nozzles are provided on the outer side of the brush head 406, so the lubricant can be applied to the inner wall of the stamping die 103 to prevent the instrument panel to be stamped next time from sticking to the inner wall of the stamping die 103.

[0041] Reference Figure 1 and Figure 2 A hydraulic cylinder 201 is fixedly provided at the top of the frame 2, a hydraulic rod 202 is provided at the output part of the hydraulic cylinder 201, a punch head 203 is fixedly provided at the other end of the hydraulic rod 202, and a control panel 204 is fixedly provided on one side of the frame 2, and the control panel 204 is electrically connected to the hydraulic cylinder 201, the first motor 101, the second motor 302 and the third motor 401.

[0042] The hydraulic cylinder 201 is activated through the control panel 204 to extend the hydraulic rod 202. The extension of the hydraulic rod 202 causes the punch head 203 to press down. The punch head 203 presses down and cooperates with the punching die 103 to punch the automobile instrument panel. The control panel 204 can also control the use of other electrical components.

[0043] Working principle: the hydraulic cylinder 201 is started through the control panel 204 to extend the hydraulic rod 202. The extension of the hydraulic rod 202 causes the punch head 203 to press down. The punch head 203 presses down and cooperates with the punching die 103 to punch the automobile instrument panel. After punching, the first motor 101 is started to rotate the moving screw 102, thereby driving the moving plate and the punching die 103 to move. They can stop when they move to the bottom of the lubrication mechanism 4. At the same time, the movement of the punching die 103 causes the lifting rod 1031 to contact the slide 104. The lifting rod 1031 can be lifted through the inclined surface of the slide 104, so that the spring 1033 will be compressed. The lifting of the lifting rod 1031 will push out the instrument panel inside the punching die 103, so that the staff can take it out. Then the second motor 302 in the lifting mechanism 3 is started to rotate the lifting screw 303. The rotation of the lifting screw 303 drives the reinforcing frame 304 and the lifting link When the plate 305 descends, the lubrication mechanism 4 will descend, and the brush head 406 in the lubrication mechanism 4 will fit the inner wall of the stamping die 103. Then the third motor 401 is started to rotate the rotating plate 402. The rotation of the rotating plate 402 drives the linkage gear 403 to rotate in a circle. The linkage gear 403 meshes with the gear ring 408 and can therefore rotate on its own. The middle receiving shaft 405 will not rotate. The linkage gear 403 drives the connecting rod 404 and the brush head 406 to rotate together, and the lubricant box 4021, the delivery pipe 4022 and the middle receiving shaft 405 can deliver lubricant and enter the brush head 406 from the outlet 4041. A plurality of nozzles are provided on the outer side of the brush head 406, so the lubricant can be applied to the inner wall of the stamping die 103 to prevent the instrument panel to be stamped next time from sticking to the inner wall of the stamping die 103, thereby reducing the amount of defective products. Then the stamping die 103 is moved to the bottom of the stamping head 203 for stamping.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Anti-adhesion structure mold for automobile instrument panel production, characterized by: Include: Workbench (1); A stand (2), the stand (2) being fixedly arranged on the top of the workbench (1), and the stand (2) being used to carry the hydraulic cylinder (201) and the hydraulic rod (202); A lifting mechanism (3), the lifting mechanism (3) being arranged on one side of the top end of the workbench (1), the lifting mechanism (3) being used to adjust the use height of the lubrication mechanism (4); a lubricating mechanism (4), the lubricating mechanism (4) being arranged on one side of the lifting mechanism (3) and located above the workbench (1), the lubricating mechanism (4) being used to apply lubricant to the stamping die (103); A slide (104) is fixedly arranged on the inner side of the top end of the workbench (1), and the slide (104) is used to cooperate with a lifting rod (1031) to eject the formed instrument panel.

2. The anti-adhesion structure mold for automobile instrument panel production according to claim 1, characterized in that: The punching die (103) is slidably arranged on the top end of the workbench (1); a first motor (101) is fixedly arranged on one side of the workbench (1); a moving screw (102) is fixedly arranged on the driving end of the first motor (101); an outer side of the moving screw (102) is threadedly connected to a moving plate; the moving plate is fixedly arranged on one side of the bottom end of the punching die (103); the moving screw (102) is rotatably arranged on one side of the bottom end of the workbench (1); and the top end of the slide (104) is arranged as an inclined surface.

3. The anti-adhesion structure mold for automobile instrument panel production according to claim 2, characterized in that: A lifting rod (1031) is slidably disposed through the inner side of the punching die (103), the lifting rod (1031) being in a "T" shape, a bearing ring plate (1032) being fixedly disposed on an outer side of the lifting rod (1031), one end of the lifting rod (1031) being in a raised position, a spring (1033) being fixedly disposed at the top end of the bearing ring plate (1032), and the spring (1033) being fixedly disposed at the bottom end of the punching die (103).

4. The anti-adhesion structure mold for automobile instrument panel production according to claim 1, characterized in that: The lifting mechanism (3) comprises a vertical plate (301), a second motor (302) is fixedly arranged at the top end of the vertical plate (301), a lifting screw (303) is fixedly arranged at the driving end of the second motor (302), a reinforcing frame (304) and a lifting connecting plate (305) are threadedly connected to the outer side of the lifting screw (303), the reinforcing frame (304) is fixedly arranged at the bottom end of the lifting connecting plate (305), and a connecting frame (306) is fixedly arranged at the top end of the lifting connecting plate (305).

5. The anti-adhesion structure mold for automobile instrument panel production according to claim 4, characterized in that: The second motor (302) is fixedly arranged at the top end of the vertical plate (301), the lifting screw (303) is rotatably arranged on the inner side of the vertical plate (301), and the reinforcing frame (304) and the lifting connecting plate (305) are slidably arranged on the inner side of the vertical plate (301).

6. The anti-adhesion structure mold for automobile instrument panel production according to claim 1, characterized in that: The lubrication mechanism (4) comprises a third motor (401), a rotating plate (402) is fixedly provided at the driving end of the third motor (401), a linkage gear (403) is rotatably provided at one side of the bottom end of the rotating plate (402), the linkage gear (403) is fixedly connected to a spray brush head (406) via a connecting rod (404), an outlet (4041) is provided at one end of the spray brush head (406), a middle receiving shaft (405) is rotatably provided at the outer side of the connecting rod (404) and the spray brush head (406), a gear ring (408) is meshedly provided at the outer side of the linkage gear (403), a ring track (407) is fixedly provided at the outer side of the gear ring (408), and the ring track (407) is fixedly provided at one side of the lifting connecting plate (305).

7. The anti-adhesion structure mold for automobile instrument panel production according to claim 6, characterized in that: The third motor (401) is fixedly arranged on one side of the top end of the connecting frame (306); the driving end of the third motor (401) penetrates through and is slidably arranged on the top end of the connecting frame (306); a lubricant box (4021) and a hanging frame (4023) are fixedly arranged on one side of the bottom end of the rotating plate (402); a delivery pipe (4022) is arranged at the bottom end of the lubricant box (4021); the delivery pipe (4022) is fixedly arranged on the outside of the middle supporting shaft (405); the delivery pipe (4022) and the middle supporting shaft (405) are in a connected state; the middle supporting shaft (405) is fixedly arranged on one side of the top end of the hanging frame (4023).

8. The anti-adhesion structure mold for automobile instrument panel production according to claim 1, characterized in that: A hydraulic cylinder (201) is fixedly arranged at the top of the stand (2), a hydraulic rod (202) is arranged at the output portion of the hydraulic cylinder (201), a punch head (203) is fixedly arranged at the other end of the hydraulic rod (202), and a control panel (204) is fixedly arranged on one side of the stand (2), the control panel (204) being electrically connected to the hydraulic cylinder (201), the first motor (101), the second motor (302) and the third motor (401).

Citation Information

Patent Citations

  • Automobile instrument panel stamping die with protective structure

    CN220049722U

Cited By

  • Stamping device and method for processing automobile parts

    CN122583457A