Vulcanizing tank capable of uniformly feeding air for production of roller-coated rubber
By designing air guide and linkage mechanisms in the vulcanized tank, the problem of low dispersion efficiency of cooling gas is solved, and the internal temperature of the tank is rapidly reduced.
Patent Information
- Application Number
- CN202421573226.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing vulcanization tanks have inefficient efficiency in cooling gas dispersion, which leads to the inability to reduce the internal temperature of the tank body quickly.
A vulcanized tank with uniform air intake for roll-coated rubber production is designed, and the air guide mechanism and linkage mechanism are used to disperse the cold air evenly into the inside of the tank body through the air guide plate and gear system.
The uniform diffusion of cold air is achieved, which significantly improves the cooling effect inside the vulcanized tank and can quickly reduce the temperature inside the tank.
Smart Images

Figure CN222755872U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanizing tanks, in particular to a vulcanizing tank with uniform air intake for roller-coated rubber production. Background Art
[0002] The vulcanization tank is a container with a cylindrical structure and a convex head. It is widely used in rubber, cable, printing and dyeing, chemical and other industries. The vulcanization of roller-coated rubber is to place the roller-coated rubber in a vulcanization tank and use high-pressure steam to vulcanize and vulcanize the rubber under the time, temperature and pressure specified by the process to obtain the required product.
[0003] After searching, the Chinese patent publication number CN219445831U discloses "a vulcanization tank for rubber tube production, including a tank body, one end of which is provided with a rotatable closing cover; a cooling mechanism, the cooling mechanism comprising; an air storage tank, the air storage tank is fixedly mounted on the top of the tank body, the air inlet end of the air storage tank is fixedly connected to a connecting pipe, one end of the air storage tank is installed with a second air pressure detection gauge, the second air pressure detection gauge is electrically connected to a PLC controller, the PLC controller is electrically connected to a buzzer, the outer surface of the tank body is fixedly connected to a pressure relief pipe, the tank body is fixedly connected to one end of the connecting pipe, and the outside of the pressure relief pipe and the connecting pipe are both arranged with control valves".
[0004] The above patent extracts the gas in the gas storage tank through an air suction machine and transports it into the jet disk to blow out the hot gas inside the tank body, thereby cooling the inside of the tank body; however, when the round tube introduces the gas into the tank body, due to the limitation of the pipe mouth of the round tube, the gas introduced into the tank body is relatively concentrated and cannot be quickly dispersed, so that the temperature inside the tank body cannot be quickly reduced. In view of this, the utility model proposes a vulcanization tank with uniform air intake for roller-coated rubber production. Utility Model Content
[0005] The utility model provides a vulcanizing tank with uniform air intake for roller-coated rubber production, which solves the problem in the prior art that the cooling gas inside the vulcanizing tank cannot be quickly dispersed.
[0006] The technical solution of the utility model is as follows: a vulcanization tank with uniform air intake for roller-coated rubber production, comprising a tank body, one end of the tank body is provided with a sealing member for sealing the tank body, the top of the tank body is provided with an air intake mechanism for introducing gas into the interior of the tank body for cooling, the inlet end of the tank body is provided with an air guide mechanism, the air guide mechanism comprises a plurality of air guide plates, the plurality of air guide plates are rotatably connected to the inner side of the tank body, and the plurality of air guide plates are equidistantly distributed along the vertical direction, one end of the plurality of air guide plates are coaxially fixedly connected with gears, the top wall of the tank body is slidably connected with a movable rod that passes through the tank body, the bottom end of the movable rod is fixedly connected with a toothed plate, the plurality of gears are meshed with the toothed plate, and the top end of the movable rod is provided with a linkage mechanism that drives the movable rod to slide back and forth in the vertical direction by cooperating with the start of the air intake mechanism.
[0007] Preferably, the sealing member comprises a sealing cover, one side of the sealing cover is fixedly connected with a sealing gasket, the sealing gasket is interference fit with one end of the tank body, and the other side of the sealing cover is fixedly connected with a handle.
[0008] Preferably, the air intake mechanism includes an installation box, the installation box is fixedly connected to the top of the tank body, the inner side of the installation box is rotatably connected to a suction impeller, one end of the installation box is fixedly connected to an air intake pipe, the top of the installation box is fixedly connected to an air outlet pipe, the outlet end of the air outlet pipe is connected to the inlet end of the tank body, and a driving member for driving the suction impeller to rotate is provided on the inner side of the installation box.
[0009] Preferably, the driving member includes a motor, the motor is fixedly mounted on the outside of the mounting box, the output shaft of the motor is fixedly connected with bevel gear one, the top end of the suction impeller is coaxially fixedly connected with bevel gear two, and bevel gear two is meshed with bevel gear one.
[0010] Preferably, the bevel gear 1 and the bevel gear 2 have the same number of teeth, and the meshing angle between the two is 90 degrees.
[0011] Preferably, the linkage mechanism includes a sliding rod, which passes through the side wall of the installation box and is slidably connected to the side wall of the installation box. One end of the sliding rod is hinged with a connecting rod, and the end of the connecting rod away from the sliding rod is hinged to the top of the movable rod. The other end of the sliding rod is fixedly connected with an arc-surface pressure block, and a cam is coaxially fixedly connected above the suction impeller, and the cam can cooperate with the rotation of the suction impeller to intermittently interfere with the arc-surface pressure block.
[0012] Preferably, the linkage mechanism further comprises a spring, wherein the spring is sleeved on the slide rod, one end of the spring abuts against the arc surface pressure block, and the other end of the spring abuts against the inner wall of the installation box.
[0013] Preferably, the diameter of the spring is smaller than the diameter of the arc surface pressure block, and the length of the spring is greater than the length of the cam.
[0014] The working principle and beneficial effects of the utility model are as follows: the external cold air is introduced into the interior of the tank body through the air intake mechanism, and the wind guide plate can guide and disperse the incoming gas, and at the same time the linkage mechanism cooperates with the air intake mechanism to drive the movable rod to slide back and forth in the vertical direction, which makes the tooth plate translate up and down, and all the gears drive the corresponding wind guide plate to swing back and forth, so that the wind guide plate can evenly disperse the incoming gas, and then the cold air is evenly diffused into the interior of the tank body, which can quickly reduce the temperature inside the tank body, greatly improving the cooling effect on the inside of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a schematic structural diagram of a vulcanizing tank with uniform air intake for roller-coated rubber production of the utility model;
[0017] Figure 2 It is a partial structural schematic diagram of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the air guide mechanism of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the sealing member of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the air intake mechanism of the utility model;
[0021] Figure 6 It is a structural schematic diagram of the driving member of the utility model;
[0022] Figure 7 It is a structural schematic diagram of the linkage mechanism of the utility model.
[0023] In the figure: 1. tank body; 2. sealing member; 21. sealing cover; 22. sealing gasket; 23. handle; 3. air intake mechanism; 31. installation box; 32. suction impeller; 33. air intake pipe; 34. air outlet pipe; 35. driving member; 351. motor; 352. bevel gear one; 353. bevel gear two; 4. air guide mechanism; 41. air guide plate; 42. gear; 43. tooth plate; 44. movable rod; 5. linkage mechanism; 51. sliding rod; 52. connecting rod; 53. arc surface pressure block; 54. cam; 55. spring. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1 to Figure 7 As shown, the present embodiment proposes a vulcanization tank with uniform air intake for roller coated rubber production, comprising a tank body 1, one end of the tank body 1 is provided with a sealing member 2 for sealing the tank body 1, the top of the tank body 1 is provided with an air intake mechanism 3 for introducing gas into the tank body 1 for cooling, the inlet end of the tank body 1 is provided with an air guide mechanism 4, the air guide mechanism 4 comprises a plurality of air guide plates 41, the plurality of air guide plates 41 are all rotatably connected to the inner side of the tank body 1, and the plurality of air guide plates 41 are equidistantly distributed along the vertical direction, one end of the plurality of air guide plates 41 are all coaxially fixedly connected with a gear 42, the top wall of the tank body 1 is slidably connected with a movable rod 44 passing through the tank body 1, the bottom end of the movable rod 44 is fixedly connected with a tooth plate 43, the plurality of gears 42 are all meshed with the tooth plate 43, and the top end of the movable rod 44 is provided with a linkage mechanism 5 for driving the movable rod 44 to slide back and forth in the vertical direction by cooperating with the start of the air intake mechanism 3.
[0026] The external cold air is introduced into the interior of the tank body 1 through the air intake mechanism 3, and the air guide plate 41 can guide and disperse the incoming gas. At the same time, the linkage mechanism 5 cooperates with the air intake mechanism 3 to drive the movable rod 44 to slide back and forth in the vertical direction, which makes the tooth plate 43 translate up and down, and all the gears 42 drive the corresponding air guide plate 41 to swing back and forth, so that the air guide plate 41 can evenly disperse the incoming gas, and then the cold air is evenly diffused into the interior of the tank body 1, which can quickly reduce the temperature inside the tank body 1, greatly improving the cooling effect on the interior of the tank body 1.
[0027] Further, the sealing member 2 includes a sealing cover 21, a sealing gasket 22 is fixedly connected to one side of the sealing cover 21, the sealing gasket 22 is interference-fitted with one end of the tank body 1, and a handle 23 is fixedly connected to the other side of the sealing cover 21. The sealing gasket 22 is interference-fitted with the tank body 1 by operating the handle 23, so that the sealing of the tank body 1 can be ensured.
[0028] Further, the air intake mechanism 3 includes an installation box 31, which is fixedly connected to the top of the tank body 1, and a suction impeller 32 is rotatably connected to the inside of the installation box 31, an air intake pipe 33 is fixedly connected to one end of the installation box 31, and an air outlet pipe 34 is fixedly connected to the top of the installation box 31, and the outlet end of the air outlet pipe 34 is connected to the inlet end of the tank body 1, and a driving member 35 for driving the suction impeller 32 to rotate is arranged on the inside of the installation box 31. The suction impeller 32 is driven to rotate by the driving member 35, which reduces the pressure at the inlet end of the installation box 31, and the air intake pipe 33 sucks in the external air, and then introduces the cold air into the inside of the tank body 1 through the air outlet pipe 34, thereby realizing the cooling of the inside of the tank body 1.
[0029] Furthermore, the driving member 35 includes a motor 351, which is fixedly mounted on the outside of the mounting box 31, and the output shaft of the motor 351 is fixedly connected to a bevel gear 1 352, and the top of the suction impeller 32 is coaxially fixedly connected to a bevel gear 2 353, which meshes with the bevel gear 1 352, and the bevel gear 1 352 and the bevel gear 2 353 have the same number of teeth, and the meshing angle between the two is 90 degrees. By starting the motor 351, the bevel gear 1 352 rotates, and since the bevel gear 1 352 meshes with the bevel gear 2 353, the bevel gear 2 353 will drive the suction impeller 32 to rotate synchronously, so that the air inlet pipe 33 sucks in the external air, and then introduces the cold air into the interior of the tank body 1 through the air outlet pipe 34, thereby realizing the cooling of the interior of the tank body 1.
[0030] Furthermore, the linkage mechanism 5 includes a slide bar 51, which passes through the side wall of the installation box 31 and is slidably connected to the side wall of the installation box 31. One end of the slide bar 51 is hinged with a connecting rod 52, and one end of the connecting rod 52 away from the slide bar 51 is hinged to the top of the movable rod 44. The other end of the slide bar 51 is fixedly connected with an arc surface pressure block 53, and a cam 54 is coaxially fixedly connected above the suction impeller 32. The cam 54 can cooperate with the rotation of the suction impeller 32 and intermittently conflict with the arc surface pressure block 53. A spring 55 is sleeved on the slide bar 51, one end of the spring 55 conflicts with the arc surface pressure block 53, and the other end of the spring 55 conflicts with the inner wall of the installation box 31. The diameter of the spring 55 is smaller than the diameter of the arc surface pressure block 53, and the length of the spring 55 is greater than the length of the cam 54.
[0031] By starting the motor 351, the bevel gear 1 352 rotates. Since the bevel gear 1 352 is meshed with the bevel gear 2 353, the bevel gear 2 353 will drive the suction impeller 32 to rotate synchronously, which makes the cam 54 rotate synchronously. When the cam 54 conflicts with the arc surface pressure block 53, the arc surface pressure block 53 is squeezed and moves. At this time, the spring 55 is compressed and accumulates potential energy, which makes the sliding rod 51 slide, so that the connecting rod 52 drives the movable rod 44 to slide downward. When the cam 54 is disengaged from the arc surface pressure block 53, the spring 55 releases the potential energy and makes the movable rod 44 slide upward. In this cycle, the movable rod 44 can slide back and forth up and down, which makes the tooth plate 43 translate up and down, and all the gears 42 drive the corresponding air guide plate 41 to swing back and forth, so that the air guide plate 41 disperses the incoming gas evenly, and then the cold air is evenly diffused into the inside of the tank body 1, so that the temperature inside the tank body 1 can be quickly reduced.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vulcanization tank with uniform air intake for roller-coated rubber production, comprising a tank body (1), one end of the tank body (1) being provided with a sealing member (2) for sealing the tank body (1), characterized in that: The top of the tank body (1) is provided with an air intake mechanism (3) for introducing gas into the tank body (1) for cooling. The inlet end of the tank body (1) is provided with an air guide mechanism (4). The air guide mechanism (4) comprises a plurality of air guide plates (41). The plurality of air guide plates (41) are rotatably connected to the inner side of the tank body (1) and are equidistantly distributed along the vertical direction. One end of the plurality of air guide plates (41) is coaxially fixedly connected to a gear (42). The top wall of the tank body (1) is slidably connected to a movable rod (44) penetrating the tank body (1). The bottom end of the movable rod (44) is fixedly connected to a toothed plate (43). The plurality of gears (42) are meshed with the toothed plate (43). The top end of the movable rod (44) is provided with a linkage mechanism (5) for driving the movable rod (44) to slide back and forth in the vertical direction by cooperating with the start of the air intake mechanism (3).
2. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 1, characterized in that: The sealing member (2) comprises a sealing cover (21), one side of the sealing cover (21) being fixedly connected to a sealing gasket (22), the sealing gasket (22) being interference fit with one end of the tank body (1), and the other side of the sealing cover (21) being fixedly connected to a handle (23).
3. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 1, characterized in that: The air intake mechanism (3) comprises an installation box (31), the installation box (31) is fixedly connected to the top of the tank body (1), an air suction impeller (32) is rotatably connected inside the installation box (31), an air intake pipe (33) is fixedly connected to one end of the installation box (31), an air outlet pipe (34) is fixedly connected to the top of the installation box (31), the outlet end of the air outlet pipe (34) is connected to the inlet end of the tank body (1), and a driving member (35) is provided inside the installation box (31) for driving the air suction impeller (32) to rotate.
4. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 3, characterized in that: The driving member (35) comprises a motor (351), wherein the motor (351) is fixedly mounted on the outside of the mounting box (31), wherein the output shaft of the motor (351) is fixedly connected to a bevel gear 1 (352), and the top end of the suction impeller (32) is coaxially fixedly connected to a bevel gear 2 (353), wherein the bevel gear 2 (353) is meshed with the bevel gear 1 (352).
5. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 4, characterized in that: The bevel gear 1 (352) and the bevel gear 2 (353) have the same number of teeth, and the meshing angle between the two is 90 degrees.
6. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 3, characterized in that: The linkage mechanism (5) comprises a sliding rod (51), the sliding rod (51) passes through the side wall of the installation box (31), and the sliding rod (51) is slidably connected to the side wall of the installation box (31); one end of the sliding rod (51) is hinged with a connecting rod (52); one end of the connecting rod (52) away from the sliding rod (51) is hinged with the top end of the movable rod (44); the other end of the sliding rod (51) is fixedly connected with an arc surface pressure block (53); a cam (54) is coaxially fixedly connected above the air suction impeller (32); the cam (54) can cooperate with the rotation of the air suction impeller (32) to intermittently conflict with the arc surface pressure block (53).
7. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 6, characterized in that: The linkage mechanism (5) further comprises a spring (55), wherein the spring (55) is sleeved on the slide rod (51), one end of the spring (55) abuts against the arc surface pressure block (53), and the other end of the spring (55) abuts against the inner wall of the installation box (31).
8. The vulcanizing tank with uniform air intake for roller-covered rubber production according to claim 7, characterized in that: The diameter of the spring (55) is smaller than the diameter of the arc surface pressure block (53), and the length of the spring (55) is greater than the length of the cam (54).
Citation Information
Patent Citations
Vulcanizing tank for rubber pipe production
CN219445831U