Pre-cooling device additionally arranged on line pipe cooling water ring
By adding a pipe gas cooling device to the rear end of the pipe water cooling device of the clinker pipeline cooling device, contactless cooling and water cooling of the high-temperature pipe blank are achieved, and the problems of small outer diameter of the pipe and easy breakage of the pipe blank are solved, thereby improving production quality.
Patent Information
- Application Number
- CN202420842815.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-22
AI Technical Summary
When the existing clinker pipeline cooling device cools through the sizing sleeve and cooling water ring, it will precipitate, resulting in a small outer diameter of the pipe, and the pipe blank between the extrusion mold and the cooling water tank is prone to stay or breakage.
A pre-cooling device for adding a pipe cooling water ring is designed. By adding a pipe gas cooling device at the rear end of the pipe water cooling device, the high-temperature pipe blank is cooled without contact by using the air cooling ring cavity to increase the hardness of the pipe, and the water cooling device is used to achieve a fixed cooling.
It effectively solves the problem of precipitation of threaded pipes in the sizing sleeve, improves the toughness and strength of the pipe blank, avoids the phenomenon of staying or breaking, and improves the production quality of plastic pipes.
Smart Images

Figure CN222756038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clinker pipeline manufacturing equipment, in particular to a pre-cooling device added to a wire pipe cooling water ring. Background Art
[0002] Cooling equipment plays a very critical role in the clinker pipeline processing. It can effectively control the temperature of the pipeline and prevent pipeline deformation, cracking and other problems, thereby ensuring processing quality and production efficiency.
[0003] Different clinker pipe processing cooling equipment has different characteristics and applicable scenarios. For example, some equipment may be more suitable for processing large pipes, while others are more suitable for processing small pipes. In addition, the cooling method, cooling speed, cooling effect, etc. of the equipment are also factors that need to be considered.
[0004] The currently commonly used clinker pipe cooling device will produce precipitation when the threading pipe passes through the sizing sleeve and the cooling water ring for cooling. The precipitation accumulation will cause the outer diameter of the pipe to be smaller, and the pipe blank between the extrusion die and the cooling water tank is prone to sagging or breaking. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a wire pipe cooling water ring with an additional pre-cooling device to solve the problem that precipitation will occur when the wire pipe passes through a sizing sleeve and a cooling water ring for cooling. The precipitation accumulation will cause the outer diameter of the pipe to be too small, and the pipe blank between the extrusion mold and the cooling water tank is prone to sinking or breaking.
[0006] The utility model is realized by the following technical solutions:
[0007] A pre-cooling device is added to a wire pipe cooling water ring, comprising a pipeline water cooling device and a pipeline gas cooling device, wherein the pipeline water cooling device comprises an outer cooling water ring and an inner cooling water ring, wherein the outer cooling water ring is buckled on the inner cooling water ring to form a cooling water jacket ring cavity, wherein a water inlet is provided on the outer cooling water ring, and a water outlet is provided on the inner cooling water ring;
[0008] The rear end face of the pipeline water cooling device is connected to a pipeline air cooling device, which includes an outer cooling air ring and an inner cooling air ring. The outer cooling air ring is buckled on the inner cooling air ring to form a cooling air sleeve cavity. An air cooling ring cavity is reserved between the inner cooling air ring and the tube blank. An air inlet is provided on the outer cooling air ring, and a plurality of air outlet holes are evenly distributed around the inner ring surface of the inner cooling air ring. The tube blank first passes through the pipeline air cooling device to reduce the temperature of the outer surface of the tube blank for initial shaping, and then passes through the pipeline water cooling device to achieve shaping.
[0009] Furthermore, the cross section of the outer cooling water ring is an L-shaped structure, the cross section of the inner cooling water ring is also an L-shaped structure, and the two L-shaped structures are connected to each other to form a cooling water jacket ring cavity.
[0010] Furthermore, the tube blank inlet at the rear end of the inner cooling water ring is rounded.
[0011] Furthermore, a water-cooling transition ring cavity is provided at the tube blank outlet at the front end of the inner cooling water ring.
[0012] Furthermore, a plurality of heat dissipation ring grooves are partially provided on the outer ring surface of the inner cooling water ring.
[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0014] 1. The utility model adds a precooling device to a wire pipe cooling water ring. By adding a pipeline air cooling device at the rear end of the pipeline water cooling device, the pipeline air cooling device performs non-contact cooling treatment on the high-temperature pipe blank, and increases the hardness of the pipe by surface precooling to solve the problem of precipitation of the threading pipe in the sizing sleeve;
[0015] 2. The utility model adds a pre-cooling device to the cooling water ring of the wire tube. When the inner wall of the sizing sleeve is sticky and accumulated, the toughness of the tube billet is reduced, and the precipitation can be better taken out, so as to better avoid the phenomenon of the tube billet sinking or breaking between the extrusion die and the cooling water tank;
[0016] 3. The utility model adds a pre-cooling device to a wire pipe cooling water ring, reasonably arranges the structure of the pipe water cooling device, effectively reduces the damage of the inner wall of the sizing sleeve of the inner cooling water ring to the shaping process of the pipe blank, and effectively improves the production quality of the plastic pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:
[0018] Figure 1 The utility model is a schematic diagram of the structure of a pre-cooling device added to a wire tube cooling water ring.
[0019] Marks and corresponding parts names in the attached drawings:
[0020] 1- pipeline water cooling device, 2- pipeline air cooling device, 3- external cooling water ring, 4- internal cooling water ring, 5- cooling water jacket ring cavity, 6- water inlet, 7- water outlet, 8- external cooling air ring, 9- internal cooling air ring, 10- cooling air jacket cavity, 11- tube blank, 12- air cooling ring cavity, 13- air inlet, 14- air outlet, 15- tube blank inlet, 16- tube blank outlet, 17- water cooling transition ring cavity, 18- heat dissipation ring groove. DETAILED DESCRIPTION
[0021] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0022] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0023] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside", etc. appear to indicate the orientation or position relationship, it is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0024] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example
[0026] like Figure 1As shown, the utility model is a pre-cooling device for adding a cooling water ring of a wire tube, comprising a pipeline water cooling device 1 and a pipeline air cooling device 2. The pipeline water cooling device 1 uses water circulation to cool the tube blank 11 by heat conduction, so as to achieve the effect of rapid cooling and shaping of the tube blank 11. By adding the pipeline air cooling device 2 at the rear end of the pipeline water cooling device 1, the pipeline air cooling device 2 performs non-contact cooling treatment on the high-temperature tube blank 11, and increases the hardness of the tube by surface pre-cooling to solve the problem of precipitation of the threading tube in the sizing sleeve; the present invention first lowers the outer surface temperature of the high-temperature and unshaped tube blank 11 just extruded from the die for initial shaping, so that the tube blank 11 has a certain hardness when it enters the pipeline water cooling device 1 for the shaping and cooling process, which can effectively avoid the damage of the inner wall of the sizing sleeve of the inner cooling water ring 4 to the shaping process of the tube blank 11.
[0027] The pipeline water cooling device 1 includes an outer cooling water ring 3 and an inner cooling water ring 4. The outer cooling water ring 3 is buckled on the inner cooling water ring 4 to form a cooling water sleeve ring cavity 5. A water inlet 6 is provided on the outer cooling water ring 3, and a water outlet 7 is provided on the inner cooling water ring 4. The circulating water pipe inlet is connected from the water inlet 6, and the outlet pipe is connected to the water outlet 7 to discharge the circulating water after absorbing heat.
[0028] The rear end face of the pipeline water cooling device 1 is connected to a pipeline air cooling device 2, and the pipeline air cooling device 2 includes an outer cooling air ring 8 and an inner cooling air ring 9. The outer cooling air ring 8 and the inner cooling air ring 9 are both connected to the rear end face of the outer cooling water ring 3. The outer cooling air ring 8 is buckled on the inner cooling air ring 9 to form a cooling air sleeve cavity 10. An air cooling ring cavity 12 is reserved between the inner cooling air ring 9 and the tube blank 11. An air inlet 13 is provided on the outer cooling air ring 8. A plurality of air outlet holes 14 are evenly distributed around the inner ring surface of the inner cooling air ring 9. The air inlet pipe is connected to the air inlet 13. Cold air enters the air cooling ring cavity 12 through the air inlet 13, and then is evenly sprayed on the tube blank 11 through the air outlet holes 14 on the inner ring surface of the inner cooling air ring 9. From the rear end process of the inner cooling air ring 9, the tube blank 11 first passes through the pipeline air cooling device 2 to reduce the outer surface temperature of the tube blank 11 for initial shaping, and then passes through the pipeline water cooling device 1 to achieve shaping.
[0029] Before extrusion production, the outer cooling water ring 3 and the inner cooling water ring 4 are assembled through threaded connection, and then installed at the front end of the cooling water tank; the outer cooling air ring 8 and the inner cooling air ring 9 are assembled through threaded connection, and then installed on the end face of the cooling water jacket through threaded connection; the cooling water pipe and air pipe are connected, and the installation is completed.
[0030] During normal production, the tube billet is extruded from the extrusion die, passes through the pre-cooling connection sleeve, and the air enters the air pipe. The air is blown through the hole screen to act on the outer surface of the tube billet, and the outer surface temperature of the tube billet is reduced, the toughness of the tube billet is reduced, and the strength is increased, thereby achieving the pre-cooling effect; the tube billet is transferred through the pre-cooling and enters the cooling water ring, and the cooling water enters the flow channel between the cooling water ring and the cooling water jacket for heat alternation to achieve water cooling; the vacuum cooling water tank provides negative pressure vacuum, and the tube billet is sizing by negative pressure vacuum water cooling.
[0031] The cross section of the outer cooling water ring 3 is an L-shaped structure, and the cross section of the inner cooling water ring 4 is also an L-shaped structure, and the two L-shaped structures are connected to each other to form a cooling water jacket ring cavity 5. This structure is convenient for installation and connection, and also convenient for subsequent maintenance.
[0032] The tube blank introduction port 15 at the rear end of the inner cooling water ring 4 is rounded. The rounded corner treatment can reduce the damage of the inner wall of the sizing sleeve of the inner cooling water ring 4 to the shaping process of the tube blank 11. The tube blank outlet 16 at the front end of the inner cooling water ring 4 is provided with a water-cooling transition ring cavity 17. The water-cooling transition ring cavity 17 is provided so that after the tube blank 11 is led out from the pipeline water cooling device 1, it can effectively reduce the influence of temperature on the structural shape and strength of the tube blank 11 during the transition in the water-cooling transition ring cavity 17. The outer ring surface of the inner cooling water ring 4 is partially provided with a plurality of heat dissipation ring grooves 18. The heat dissipation ring grooves 18 are provided to facilitate heat exchange between the inner cooling water ring 4 and the cooling water, thereby improving the cooling efficiency of the tube blank 11.
[0033] The utility model discloses a precooling device for adding a cooling water ring of a wire pipe. A pipeline air cooling device 2 is added to the rear end of a pipeline water cooling device 1. The pipeline air cooling device 2 performs non-contact cooling treatment on a high-temperature pipe blank 11, and increases the hardness of the pipe material by surface precooling to solve the problem of precipitation of the threading pipe material in the sizing sleeve. When precipitation is adhered and accumulated on the inner wall of the sizing sleeve, the toughness of the pipe blank is reduced, and the precipitation can be better brought out, and the phenomenon of sinking or breaking of the pipe blank between the extrusion mold and the cooling water tank can be better avoided. The structure of the pipeline water cooling device 1 is reasonably arranged, and the damage of the inner wall of the sizing sleeve of the inner cooling water ring 4 to the shaping process of the pipe blank 11 is effectively reduced, and the production quality of the plastic pipe is effectively improved.
[0034] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A pre-cooling device is added to a wire pipe cooling water ring, comprising a pipeline water cooling device (1) and a pipeline air cooling device (2), characterized in that: The pipeline water cooling device (1) comprises an outer cooling water ring (3) and an inner cooling water ring (4), wherein the outer cooling water ring (3) is buckled on the inner cooling water ring (4) to form a cooling water jacket cavity (5), a water inlet (6) is provided on the outer cooling water ring (3), and a water outlet (7) is provided on the inner cooling water ring (4); The rear end face of the pipeline water cooling device (1) is connected to a pipeline air cooling device (2), and the pipeline air cooling device (2) comprises an outer cooling air ring (8) and an inner cooling air ring (9). The outer cooling air ring (8) is buckled on the inner cooling air ring (9) to form a cooling air jacket cavity (10), and an air cooling ring cavity (12) is reserved between the inner cooling air ring (9) and the tube blank (11). An air inlet (13) is provided on the outer cooling air ring (8), and a plurality of air outlet holes (14) are evenly distributed around the inner ring surface of the inner cooling air ring (9). The tube blank (11) first passes through the pipeline air cooling device (2) to reduce the temperature of the outer surface of the tube blank (11) for initial shaping, and then passes through the pipeline water cooling device (1) to achieve shaping.
2. A pre-cooling device is added to the wire tube cooling water ring according to claim 1, characterized in that: The cross section of the outer cooling water ring (3) is an L-shaped structure, and the cross section of the inner cooling water ring (4) is also an L-shaped structure, and the two L-shaped structures are butted against each other to form a cooling water jacket ring cavity (5).
3. A pre-cooling device is added to the wire tube cooling water ring according to claim 1, characterized in that: The tube blank introduction port (15) at the rear end of the inner cooling water ring (4) is rounded.
4. A pre-cooling device is added to the wire tube cooling water ring according to claim 1, characterized in that: A tube blank outlet (16) at the front end of the inner cooling water ring (4) is provided with a water cooling transition ring cavity (17).
5. A pre-cooling device is added to the wire tube cooling water ring according to any one of claims 1 to 4, characterized in that: The outer ring surface of the inner cooling water ring (4) is partially provided with a plurality of heat dissipation ring grooves (18).