Reflective film laminating device

By designing a reflective film coating device driven by mechanical structure and motor, the problem of uneven artificial coating pressure is solved, good adhesion and efficient coating between the reflective film and the substrate are achieved, and the coating quality and production efficiency are improved.

CN222756070UActive Publication Date: 2025-04-15FUJIAN MINGCHUANG REFLECTIVE MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421560653.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-15
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the coating process of the existing reflective film coating devices, due to the uneven pressure applied manually, it is difficult to ensure the uniformity of the surface of large-sized substrates or complex-shaped products, resulting in poor adhesion of the reflective film or bubbles, affecting the coating quality and durability.

Method used

A reflective film coating device is designed, using a mechanical structure instead of artificial coating, driving the driving wheel and transmission chain system through a motor, accurately controlling the pressure of the reflective film, and cleaning the substrate through a soft-bristled roller brush to ensure a flat surface.

Benefits of technology

The consistent pressure is achieved to ensure good adhesion to the substrate, avoid bubble formation, improve the coating quality and durability, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222756070U_ABST
    Figure CN222756070U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of product film covering, and particularly relates to a reflective film covering device which comprises a base, a film covering assembly is arranged on the middle side of the top end of the base, a conveying belt is arranged at the middle end of the inner side of the base, a supporting plate is fixedly connected to the front end of the left side of the base, and a motor is fixedly connected to the top end of the supporting plate. The output end of the motor is fixedly connected with a first driving wheel, the outer side of the first driving wheel is in meshed connection with a first transmission chain, the inner end of the right side of the first transmission chain is in meshed connection with a first driven wheel, and the outer side of the first driven wheel is fixedly connected with second driving wheels which are opposite front and back; according to the reflective film laminating device provided by the utility model, manual laminating is replaced by a mechanical structure, so that the pressure applied to a reflective film can be accurately controlled, and the pressure consistency in each laminating process is ensured. The method is crucial for ensuring good adhesion between the reflective film and the base material, and the influence of excessive or insufficient pressure on the film covering effect is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of product laminating, in particular to a reflective film laminating device. Background Art

[0002] A reflective film laminating device is a device specifically designed to precisely cover reflective film on different substrates. This equipment is widely used in a variety of applications, especially in the fields of traffic signs, road markings, vehicle signs and safety signs. Its main function is to ensure a strong bond between the reflective film and the substrate to provide a lasting reflective effect and durability.

[0003] After searching, the existing patent (Announcement No.: CN213876219U) discloses a reflective film laminating device for a light guide plate for a backlight source, including an integral structure of a laminating frame, wherein the integral structure of the laminating frame includes a laminating U-shaped frame, a laminating handle is arranged at the center of one side of the laminating U-shaped frame, and a reflective film pressing roller is arranged on the inner side of the laminating U-shaped frame, and a pressing roller cotton cloth cover is wrapped on the outer side of the reflective film pressing roller, a reflective film scraper is arranged on the back side of the laminating U-shaped frame, and one side of the laminating U-shaped frame is provided with a laminating handle, and a reflective film pressing roller is arranged on the inner side of the laminating U-shaped frame. A lifting rod mounting seat is provided, a reflective film pressing roller is provided on the inner side of the laminating U-shaped frame of the utility model, and a reflective film scraper is provided on the back side, the integration of the two is more conducive to the attachment and installation of the reflective film, and the reflective film scraper can be retracted and extended without affecting the use of the reflective film pressing roller; at the same time, a lifting and lowering cutting conical grinding wheel is provided on one side of the laminating U-shaped frame, and the cutting conical grinding wheel is rolled along the edge of the light guide plate for one circle to clean and cut off the excess reflective film, which is more practical and improves work efficiency.

[0004] However, in the actual use of the above solution, the lamination is performed manually. During the manual lamination process, the pressure applied by the operator may be uneven, especially when covering large-sized substrates or products with complex shapes, making it difficult to ensure uniformity across the entire surface. This may cause the reflective film to not adhere firmly in certain areas or generate bubbles, affecting the quality and durability of the lamination.

[0005] To this end, the utility model provides a reflective film laminating device. Utility Model Content

[0006] In order to make up for the shortcomings of the prior art and solve the problem that the pressure applied by manual laminating may be uneven, the utility model provides a reflective film laminating device.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a reflective film coating device described in the utility model comprises a base, a coating assembly is arranged on the middle side of the top end of the base, a conveyor belt is arranged on the middle end of the inner side of the base, a support plate is fixedly connected to the front end of the left side of the base, a motor is fixedly connected to the top of the support plate, a first driving wheel is fixedly connected to the output end of the motor, a first transmission chain is meshedly connected to the outer side of the first driving wheel, a first driven wheel is meshedly connected to the right inner end of the first transmission chain, a second driving wheel opposite to the front and rear is fixedly connected to the outer side of the first driven wheel, and a second driving wheel opposite to the front and rear is fixedly connected to the rear The outer side of the second driving wheel at the end is meshedly connected with a second transmission chain, the left inner end of the second transmission chain is meshedly connected with a second driven wheel, the rear end of the second driven wheel is fixedly connected with a compound pressure roller, the rear side of the second driving wheel at the rear end is fixedly connected with a lower pressure roller, the outer side of the lower pressure roller is rotatably connected with a front and rear opposite sliding blocks, the outer side of the sliding block is slidably connected with a second limiting frame, the inner side of the top end of the second limiting frame is threadedly connected with a threaded rod, the top end of the threaded rod is fixedly connected with a handle, the bottom end of the threaded rod is fixedly connected with a spring, the bottom end of the spring is rotatably connected to the sliding block, and the threaded rod is rotatably connected to the sliding block;

[0008] Through the above technical solution, the threaded rod is rotated by the handle to drive the spring and the slider to move up and down, so as to adjust the pressure of the compound pressure roller and the lower pressure roller. At the same time, the pressure at different positions can be adjusted. At the same time, the height of the compound pressure roller and the lower pressure roller is adjusted while avoiding affecting the power transmission.

[0009] Furthermore, the laminating assembly includes a first guide roller, a front and rear support frame is fixedly connected to the middle side of the top of the base, a winding drum is rotatably connected inside the middle side of the top of the support frame, and a first guide roller is rotatably connected to the middle end of the right side of the support frame;

[0010] Through the above technical solution, the reflective film is rolled up by the winding drum, and the reflective film is guided by the first guide roller.

[0011] Further, the outer side of the second driving wheel at the front end is meshedly connected with a third transmission chain, the right inner end of the third transmission chain is meshedly connected with a third driven wheel, the inner side of the third driven wheel is fixedly connected with a transmission rod, the outer side of the transmission rod is fixedly connected with a soft-bristled roller brush, the middle end of the outer side of the transmission rod is rotatably connected with a first limiting frame, and the first limiting frame is fixedly connected to the base;

[0012] Through the above technical scheme, the motor utilizes the first driving wheel, the first transmission chain, the first driven wheel and the second driving wheel at the front end to drive the third transmission chain to rotate, thereby driving the third driven wheel to rotate through the third transmission chain, and at the same time, the soft-bristle roller brush is driven to rotate through the transmission rod through the third driven wheel to clean the substrate before coating.

[0013] Furthermore, the inner side of the base is fixedly connected with front and rear limiting frames which are opposite to each other, and the inner side of the limiting frames is rotatably connected with evenly distributed second guide rollers;

[0014] Through the above technical solution, the substrate is guided and corrected during movement by the limiting frame and the second guide roller.

[0015] Furthermore, a capacitive sensor is fixedly connected to the top of the right side of the base;

[0016] Through the above technical solution, the capacitive sensor detects the cleanliness of the substrate surface.

[0017] Furthermore, a rubber layer is provided on the outer sides of the composite pressure roller and the lower pressure roller;

[0018] Through the above technical solution, the rubber layer is used to buffer the substrate and the pressure roller and the lower pressure roller.

[0019] The beneficial effects of the utility model are as follows:

[0020] 1. The reflective film laminating device described in the utility model uses a mechanical structure instead of manual laminating, so that the pressure applied to the reflective film can be accurately controlled to ensure the consistency of pressure during each laminating process. This is crucial to ensure good adhesion between the reflective film and the substrate, and to avoid excessive or insufficient pressure affecting the laminating effect.

[0021] 2. The reflective film laminating device described in the utility model cleans the substrate before laminating by rotating the soft-bristled roller brush, and the surface after cleaning is smoother and cleaner, which helps to prevent bubbles or other laminating defects from forming during the laminating process. This can reduce subsequent processing work and scrap rate, and improve production efficiency and cost-effectiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the reel in the utility model;

[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the lower pressure roller in the utility model;

[0026] Figure 4 It is a three-dimensional structural schematic diagram of the motor in the utility model;

[0027] Figure 5 It is a three-dimensional structural schematic diagram of the sliding block in the utility model;

[0028] In the figure: 1. base; 11. support frame; 12. take-up drum; 13. first guide roller; 14. conveyor belt; 2. support plate; 21. motor; 22. first driving wheel; 23. first transmission chain; 24. first driven wheel; 25. second driving wheel; 26. second transmission chain; 27. second driven wheel; 28. re-pressure roller; 29. ​​lower pressure roller; 3. third transmission chain; 31. third driven wheel; 32. first limiting frame; 33. soft-bristled roller brush; 34. transmission rod; 4. second limiting frame; 41. threaded rod; 42. handle; 43. spring; 44. slider; 5. limiting frame; 51. second guide roller; 6. capacitive sensor. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0030] like Figures 1 to 5As shown, a reflective film laminating device described in the utility model includes a base 1, a laminating assembly is arranged at the middle side of the top of the base 1, a conveyor belt 14 is arranged at the middle end of the inner side of the base 1, the conveyor belt 14 is supported and limited by the base 1, a support plate 2 is fixedly connected to the front end of the left side of the base 1, the support plate 2 is supported and fixed by the base 1, a motor 21 is fixedly connected to the top of the support plate 2, the motor 21 is supported and fixed by the support plate 2, a first driving wheel 22 is fixedly connected to the output end of the motor 21, and the first driving wheel 22 is driven to rotate by the motor 21, The first driving wheel 22 is meshedly connected with the first transmission chain 23 on the outer side, and the first driven wheel 24 is meshedly connected with the right inner end of the first transmission chain 23. The first driven wheel 24 is driven to rotate by the first transmission chain 23 through the first driving wheel 22. The first driven wheel 24 is fixedly connected with the second driving wheel 25 opposite to the front and rear on the outer side. The second driving wheels 25 on the front and rear sides are fixed by the first driven wheel 24. The second driving wheel 25 at the rear end is meshedly connected with the second transmission chain 26 on the outer side, and the second driven wheel 27 is meshedly connected with the left inner end of the second transmission chain 26. The second driven wheel 27 is driven to rotate by the second transmission chain 26 through the rear second driving wheel 25, the rear end of the second driven wheel 27 is fixedly connected with a compound pressure roller 28, the compound pressure roller 28 is fixed by the second driven wheel 27, the rear side of the rear second driving wheel 25 is fixedly connected with a lower pressure roller 29, the lower pressure roller 29 is driven to rotate by the rear second driving wheel 25, the outer side of the lower pressure roller 29 is rotatably connected with a front and rear opposite slider 44, the lower pressure roller 29 is limited by the slider 44, the outer side of the slider 44 is slidably connected with a second limiting frame 4, and the second limiting frame 4 is connected to the lower pressure roller 29. The slide rail on the inner side of the frame 4 limits the slider 44, and a threaded rod 41 is threadedly connected to the inner side of the top of the second limiting frame 4, and the threaded rod 41 is limited by the second limiting frame 4, and a handle 42 is fixedly connected to the top of the threaded rod 41, and the handle 42 is supported and fixed by the threaded rod 41, and a spring 43 is fixedly connected to the bottom end of the threaded rod 41, and the spring 43 is fixed by the threaded rod 41, and the bottom end of the spring 43 is rotatably connected to the slider 44, and the threaded rod 41 and the slider 44 are flexibly connected by the spring 43, and the threaded rod 41 and the slider 44 are rotatably connected.

[0031] The coating assembly includes a first guide roller 13, and a front and rear supporting frame 11 is fixedly connected to the middle side of the top end of the base 1, and the supporting frame 11 is supported and fixed by the base 1. A winding drum 12 is rotatably connected to the inside of the middle side of the top end of the supporting frame 11, and a first guide roller 13 is rotatably connected to the middle end of the right side of the supporting frame 11. The winding drum 12 and the first guide roller 13 are supported and limited by the base 1 at the same time.

[0032] The outer side of the second driving wheel 25 at the front end is meshedly connected with the third transmission chain 3, and the inner end of the right side of the third transmission chain 3 is meshedly connected with the third driven wheel 31. The third driven wheel 31 is driven to rotate by the third transmission chain 3 through the second driving wheel 25 at the front end, and a transmission rod 34 is fixedly connected to the inner side of the third driven wheel 31. A soft-bristle roller brush 33 is fixedly connected to the outer side of the transmission rod 34. The soft-bristle roller brush 33 is driven to rotate by the transmission rod 34 through the third driven wheel 31. The middle end of the outer side of the transmission rod 34 is rotatably connected with the first limiting frame 32, and the transmission rod 34 is limited by the first limiting frame 32. The first limiting frame 32 is fixedly connected to the base 1, and the first limiting frame 32 is supported and fixed by the base 1.

[0033] The inner side of the base 1 is fixedly connected with front and rear opposing limiting frames 5 , and the inner side of the limiting frames 5 is rotatably connected with evenly distributed second guide rollers 51 , and the second guide rollers 51 are limited by the limiting frames 5 .

[0034] A capacitive sensor 6 is fixedly connected to the top right side of the base 1 .

[0035] The outer sides of the re-pressing roller 28 and the lower pressing roller 29 are provided with rubber layers.

[0036] Working principle: When the reflective film laminating device is running, first, the right side of the conveyor belt 14 drives the substrate to run to the left side, and at the same time, the first driven wheel 24 is driven to rotate by the first driving wheel 22 and the first transmission chain 23 through the motor 21, and then the second driving wheels 25 on both sides are driven to rotate by the first driven wheel 24, and the third driven wheel 31 is driven to rotate by the third transmission chain 3 through the front second driving wheel 25, and then the soft-bristled roller brush 33 is driven to rotate by the transmission rod 34 through the third driven wheel 31 to clean the dust on the surface of the substrate, and then the substrate continues to move to the left side, and the second driving wheel 25 at the rear end is driven by the third transmission chain 3 to rotate. The second transmission chain 26 drives the second driven wheel 27 to rotate, thereby driving the lower pressure roller 29 and the compound pressure roller 28 to rotate at the same time. First, the reflective film is guided downward by the lower pressure roller 29 to cover the surface of the substrate, and then the substrate and the reflective film are pressed for the second time by the compound pressure roller 28. When adjusting the height of the compound pressure roller 28 and the lower pressure roller 29, it is only necessary to turn the handle 42 to drive the threaded rod 41 to rise and fall through the handle 42, thereby driving the spring 43 and the slider 44 to rise and fall, and then the slider 44 drives the compound pressure roller 28 and the lower pressure roller 29 to rise and fall, so as to adjust the pressure of the compound pressure roller 28 and the lower pressure roller 29.

[0037] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0039] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A reflective film laminating device, characterized in that: The invention comprises a base (1), wherein a laminating assembly is arranged at the middle side of the top end of the base (1), a conveyor belt (14) is arranged at the middle end of the inner side of the base (1), a support plate (2) is fixedly connected to the front end of the left side of the base (1), a motor (21) is fixedly connected to the top end of the support plate (2), a first driving wheel (22) is fixedly connected to the output end of the motor (21), the first driving wheel (22) is meshedly connected to the outside of the first driving wheel (22), the first transmission chain (23) is meshedly connected to the first driven wheel (24) at the right inner end, the first driven wheel (24) is fixedly connected to the outside of the first driven wheel (24) with a second driving wheel (25) opposite to the front and rear, the second driving wheel (25) is meshedly connected to the outside of the second driving wheel (25) at the rear end, and the second transmission chain (26) is meshedly connected to the outside of the second driving wheel (25). The left inner end of the transmission chain (26) is meshingly connected with a second driven wheel (27), the rear end of the second driven wheel (27) is fixedly connected with a re-pressing roller (28), the rear side of the second driving wheel (25) at the rear end is fixedly connected with a lower pressing roller (29), the outer side of the lower pressing roller (29) is rotatably connected with a front and rear opposing slider (44), the outer side of the slider (44) is slidably connected with a second limiting frame (4), the inner side of the top end of the second limiting frame (4) is threadedly connected with a threaded rod (41), the top end of the threaded rod (41) is fixedly connected with a handle (42), the bottom end of the threaded rod (41) is fixedly connected with a spring (43), the bottom end of the spring (43) is rotatably connected to the slider (44), and the threaded rod (41) is rotatably connected to the slider (44).

2. A reflective film laminating device according to claim 1, characterized in that: The laminating assembly comprises a first guide roller (13), the top middle side of the base (1) is fixedly connected to a front and rear opposite support frame (11), the top middle side of the support frame (11) is internally rotatably connected to a winding drum (12), and the right middle end of the support frame (11) is rotatably connected to the first guide roller (13).

3. A reflective film laminating device according to claim 2, characterized in that: The outer side of the second driving wheel (25) at the front end is meshingly connected to a third transmission chain (3); the inner right end of the third transmission chain (3) is meshingly connected to a third driven wheel (31); the inner side of the third driven wheel (31) is fixedly connected to a transmission rod (34); the outer side of the transmission rod (34) is fixedly connected to a soft-bristled roller brush (33); the middle outer side of the transmission rod (34) is rotatably connected to a first limiting frame (32); and the first limiting frame (32) is fixedly connected to the base (1).

4. A reflective film laminating device according to claim 3, characterized in that: Front and rear limiting frames (5) are fixedly connected to the inner side of the base (1), and evenly distributed second guide rollers (51) are rotatably connected to the inner side of the limiting frame (5).

5. A reflective film laminating device according to claim 4, characterized in that: A capacitive sensor (6) is fixedly connected to the top right side of the base (1).

6. The reflective film laminating device according to claim 1, characterized in that: The outer sides of the composite pressure roller (28) and the lower pressure roller (29) are provided with rubber layers.

Citation Information

Patent Citations

  • Light guide plate reflective film laminating device for backlight source

    CN213876219U