Pipeline mounting equipment
By designing a pipeline installation device including hot melt plate and electric telescopic rod, the problem of continuous processing of pipeline docking equipment in the prior art is solved, and the pipeline docking is efficiently completed in a single person, and the impact of hot melt plate residues is avoided through scraper design.
Patent Information
- Application Number
- CN202420784047.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing pipeline docking equipment has difficulty in continuous processing during the hot melting process, resulting in low pipeline docking efficiency and the hot melting plate is prone to residue retention to affect the next round of docking.
A pipe installation device is designed, including a main body frame, a fixed clamp, a moving clamp, a hot melt mechanism and an electric telescopic rod. The hot melt plate is hot melted through the internal heating parts, and through the coordination of the electric telescopic rod and the limiting plate, the automatic downward movement of the hot melt plate and the scraper are realized, and the residual plastic on the outside of the hot melt plate is removed.
The pipe docking operation is achieved in a single person, which improves the docking efficiency, and avoids the hot melt plate residues affecting the next round of docking through the design of the scraper.
Smart Images

Figure CN222756102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline installation, in particular to a pipeline installation device. Background Art
[0002] The patent name is: A pipeline installation device.
[0003] Before the installation of the pipeline, a variety of equipment and devices are required, among which the most common is the pipeline docking equipment, which is used to connect the ends of two sets of pipelines to facilitate the subsequent laying and installation of the pipeline.
[0004] The existing pipe docking equipment has the problem that it is not easy to perform continuous hot-melt treatment on the pipe ends;
[0005] The reason for this problem is that, during the installation of the pipelines, in order to facilitate the transportation of the pipelines to the installation site, the length of each group of pipelines is set shorter, and then the port positions of the two groups of pipelines are connected and installed by hot-melt butt welding. Usually, the two groups of pipelines are placed inside the fixed clamping parts and the movable clamping parts, and the positions of the pipeline ports are hot-melt treated. Then, the movable clamping parts are moved to drive one group of pipelines to the position of the other group of pipelines, so that the end positions of the two groups of pipelines coincide, thereby completing the butt welding installation of the pipelines. Most of the pipelines are installed outdoors. In order to facilitate the carrying of the pipeline connection device, the clamping support device and the hot-melt butt welding device are connected. The melting device is set separately, so the hot melt gun is mostly used in the hot melting process of the pipe. The pipe port will be cold cut and solidified in a short time after hot melting, so after hot melting, another person is required to quickly operate the mobile clamp to connect the positions of the two sets of pipe ports. This results in the pipe docking process cannot be completed quickly by one person. At the same time, the hot melt gun will cause different hot melting degrees of the pipe ports due to different residence times during hot melting, thereby affecting the efficiency of pipe docking. If a hot melt plate is set, residues will remain on the outside of the hot melt plate due to the large contact area with the pipe port, which will also affect the next round of pipe docking. Therefore, we propose a pipe installation device. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a pipeline installation device, which solves the problem that the pipeline ports of the existing pipeline docking equipment are not easy to perform continuous hot-melt treatment.
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a pipeline installation device, including a main frame, a fixed clamping piece is arranged on the outside of the main frame, a movable clamping piece is arranged on the front of the fixed clamping piece, a hot melt mechanism is arranged on the outside of the main frame, the hot melt mechanism includes a hot melt plate, the hot melt plate is movably arranged on the front of the fixed clamping piece, the hot melt plate performs hot melt treatment on the pipeline port through an internal heating element, a limit plate is slidably arranged on both sides of the hot melt plate, the limit plate limits the movement of the hot melt plate, a scraper is arranged above the limit plate, the hot melt plate is slidably arranged on the outside of the scraper, and the scraper maintains contact with the hot melt plate when moving relative to each other.
[0008] Preferably, a bottom plate is fixedly connected to the outside of the main frame, and an electric telescopic rod is installed above the bottom plate.
[0009] Preferably, the top end of the electric telescopic rod is fixedly connected to a supporting plate, and the hot melt plate is installed on the upper surface of the supporting plate.
[0010] Preferably, the upper surface of the support plate is fixedly connected to a support plate, and the top end of the support plate is fixedly connected to a limiting frame.
[0011] Preferably, the interior of the limit frame is fixedly connected to a rotating rod, the exterior of the rotating rod is movably sleeved with a rotating rod, the exterior of the rotating rod is in contact with the exterior of the hot melt plate, the scraper is fixedly connected to the inner wall of the limit frame, and the hot melt plate is movably arranged inside the limit frame.
[0012] Preferably, the limiting plate is fixedly connected to the top of the bottom plate, the limiting plate is movably inserted into the interior of the supporting plate, and the hot melt plate is slidably connected to the interior of the limiting plate.
[0013] The utility model discloses a pipeline installation device, which has the following beneficial effects:
[0014] The pipeline installation equipment performs hot-melt treatment on the port positions of two groups of pipelines through the hot-melt plate, and then the electric telescopic rod will drive the hot-melt plate to move downward, and the hot-melt plate will also move to the middle of the limit frame. The hot-melt plate will slide on the outside of the scraper during the movement, so that the scraper can scrape off the melted residual plastic of the pipeline remaining on the outside of the hot-melt plate. Then, when the next group of pipelines need to be docked, the electric telescopic rod is re-operated to push the support plate and the hot-melt plate to move, so that the hot-melt plate moves to the front of the two groups of pipeline port positions. By setting the hot-melt plate, the two groups of pipeline ports are evenly hot-melted at the same time, and the operation can be completed by one person. Then, when the hot-melt plate moves downward, the scraper can scrape off the residual plastic on the outside of the hot-melt plate, so as to carry out the next round of thermoplastic treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a cross-sectional view of the external structure of the support plate of the utility model;
[0018] Figure 3 This is an exploded view of the external structure of the support plate of the utility model;
[0019] Figure 4 It is an exploded view of the internal structure of the limiting frame of the utility model.
[0020] In the figure: 1, main frame; 101, fixed clamping member; 102, movable clamping member; 2, hot melt plate; 201, scraper; 202, support plate; 203, limit plate; 204, limit frame; 205, support plate; 206, bottom plate; 207, electric telescopic rod; 208, support rod; 209, rotating rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The embodiment of the present application provides a pipeline installation device, thereby solving the problem that the existing pipeline docking equipment has the problem that the pipeline ports are not easy to perform continuous hot-melt treatment.
[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] The utility model embodiment discloses a pipeline installation device.
[0025] According to the attached Figure 1-4As shown, it includes a main frame 1, a fixed clamping member 101 is arranged on the outside of the main frame 1, a movable clamping member 102 is arranged on the front of the fixed clamping member 101, a hot melt mechanism is arranged on the outside of the main frame 1, and the hot melt mechanism includes a hot melt plate 2, the hot melt plate 2 is movably arranged on the front of the fixed clamping member 101, the hot melt plate 2 performs hot melt treatment on the pipe port through an internal heating member, a limit plate 203 is slidably arranged on both sides of the hot melt plate 2, the limit plate 203 limits the movement of the hot melt plate 2, the scraper 201 is arranged above the limit plate 203, the hot melt plate 2 is slidably arranged on the outside of the scraper 201, and the scraper 201 maintains contact with the hot melt plate 2 when moving relative to each other.
[0026] By rotating the threaded rods provided on the outside of the fixed clamping member 101 and the movable clamping member 102, the threaded rods will drive the internal positions of the fixed clamping member 101 and the movable clamping member 102 to open, and then the pipe is placed in the middle position of the fixed clamping member 101 and the movable clamping member 102, and then the screw rod is rotated to make the fixed clamping member 101 and the movable clamping member 102 clamp the pipe respectively, and the pipe port position inside the fixed clamping member 101 is against the outer surface of the hot melt plate 2, and then the position of the movable clamping member 102 is moved, so that the movable clamping member 102 drives the pipe to move, so that the pipe inside the movable clamping member 102 is opened. The pipe port is butted against the outside of the other side of the hot melt plate 2. The hot melt plate 2 is made of metal. An electric heating tube is arranged inside the hot melt plate 2. The hot melt plate 2 is heated by the electric heating tube, and then the hot melt rod inside the hot melt plate 2 is powered by an external power supply. The hot melt plate 2 melts the pipe port after generating heat, so that the pipe port position is heated, and then the position of the hot melt plate 2 is moved so that the hot melt plate 2 leaves the two groups of pipe port positions, and then the movable clamp 102 is moved so that the movable clamp 102 drives one group of pipes to move until the two groups of pipe port positions overlap and connect, and the pipe docking work can be completed by waiting for the two groups of pipe port positions to cool and melt.
[0027] The outside of the main frame 1 is fixedly connected to a base plate 206, an electric telescopic rod 207 is installed above the base plate 206, the top of the electric telescopic rod 207 is fixedly connected to a support plate 202, the hot melt plate 2 is installed on the upper surface of the support plate 202, the upper surface of the support plate 202 is fixedly connected to a support plate 205, and the top of the support plate 205 is fixedly connected to a limited position frame 204.
[0028] The hot melt plate 2 is used to perform hot melt treatment on the positions of the two groups of pipe ports, and then the electric telescopic rod 207 will drive the hot melt plate 2 to move downward. At this time, the hot melt plate 2 will slide inside the limit plate 203, and the hot melt plate 2 will also move in the middle of the limit frame 204. At this time, the support rod 208 will rotate outside the rotating rod 209 under the movement of the hot melt plate 2, and the hot melt plate 2 will slide outside the scraper 201 during the movement, so that the scraper 201 scrapes off the melted residual plastic of the pipe remaining on the outside of the hot melt plate 2. When the next group of pipes need to be docked, the electric telescopic rod 207 is re-operated to push the supporting plate 202 and the hot melt plate 2 to move, so that the hot melt plate 2 moves to the front of the two groups of pipe port positions. By setting the hot melt plate 2 to perform uniform hot melt treatment on the two groups of pipe ports at the same time, the operation can be completed by one person, and then when the hot melt plate 2 moves downward, the scraper 201 can scrape off the residual plastic on the outside of the hot melt plate 2, so as to carry out the next round of thermoplastic treatment.
[0029] The interior of the limit frame 204 is fixedly connected with a rotating rod 209, and the exterior of the rotating rod 209 is movably sleeved with a supporting rod 208, and the exterior of the supporting rod 208 contacts the exterior of the hot melt plate 2, the scraper 201 is fixedly connected to the inner wall of the limit frame 204, and the hot melt plate 2 is movably arranged inside the limit frame 204, and the limit plate 203 is fixedly connected to the top of the bottom plate 206, and the limit plate 203 is movably inserted into the interior of the supporting plate 202, and the hot melt plate 2 is slidably connected to the interior of the limit plate 203, and the supporting plate 202 slides on the exterior of the limit plate 203, and the limit plate 203 has a limiting effect on the movement of the supporting plate 202, and at the same time, the limit plate 203 has a limiting support effect on the movement of the hot melt plate 2, so as to prevent the hot melt plate 2 from shaking during movement.
[0030] In summary, compared with the prior art, the present invention has the following beneficial effects:
[0031] The hot melt plate 2 is used to perform hot melt treatment on the port positions of the two groups of pipes, and then the electric telescopic rod 207 will drive the hot melt plate 2 to move downward, and the hot melt plate 2 will also move in the middle of the limit frame 204. The hot melt plate 2 will slide on the outside of the scraper 201 during the movement, so that the scraper 201 can scrape off the melted residual plastic of the pipes remaining on the outside of the hot melt plate 2. When the next group of pipes need to be docked, the electric telescopic rod 207 is re-operated to push the support plate 202 and the hot melt plate 2 to move, so that the hot melt plate 2 moves to the front of the two groups of pipe port positions. By setting the hot melt plate 2 to perform uniform hot melt treatment on the two groups of pipe ports at the same time, the operation can be completed by one person, and then when the hot melt plate 2 moves downward, the scraper 201 can scrape off the residual plastic on the outside of the hot melt plate 2, so as to carry out the next round of thermoplastic treatment.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A pipeline installation device, comprising a main frame (1), wherein a fixed clamping member (101) is arranged outside the main frame (1), and a movable clamping member (102) is arranged on the front of the fixed clamping member (101), characterized in that: A hot melt mechanism is arranged outside the main frame (1), and the hot melt mechanism comprises: A hot melt plate (2) is movably arranged on the front side of the fixed clamp (101), and the hot melt plate (2) performs hot melt treatment on the pipe port through an internal heating element; A limiting plate (203) is slidably arranged on both sides of the hot melt plate (2), and the limiting plate (203) limits the movement of the hot melt plate (2); The scraper (201) is arranged above the limiting plate (203), and the hot melt plate (2) is slidably arranged outside the scraper (201). The scraper (201) and the hot melt plate (2) maintain contact when they move relative to each other.
2. A pipeline installation device according to claim 1, characterized in that: The outside of the main frame (1) is fixedly connected to a bottom plate (206), and an electric telescopic rod (207) is installed above the bottom plate (206).
3. A pipeline installation device according to claim 2, characterized in that: The top end of the electric telescopic rod (207) is fixedly connected to a support plate (202), and the hot melt plate (2) is mounted on the upper surface of the support plate (202).
4. A pipeline installation device according to claim 3, characterized in that: The upper surface of the support plate (202) is fixedly connected to a support plate (205), and the top end of the support plate (205) is fixedly connected to a limiting frame (204).
5. A pipeline installation device according to claim 4, characterized in that: The interior of the limit frame (204) is fixedly connected to a rotating rod (209), the exterior of the rotating rod (209) is movably sleeved with a supporting rod (208), the exterior of the supporting rod (208) is in contact with the exterior of the hot melt plate (2), the scraper (201) is fixedly connected to the inner wall of the limit frame (204), and the hot melt plate (2) is movably arranged inside the limit frame (204).
6. The pipeline installation device according to claim 1, characterized in that: The limiting plate (203) is fixedly connected to the top of the bottom plate (206), the limiting plate (203) is movably inserted into the interior of the supporting plate (202), and the hot melt plate (2) is slidably connected to the interior of the limiting plate (203).