Double-arm type roadway repairing machine
By designing a double-arm tunnel repair machine, different quick change devices are installed on both sides of the dual repair arms, which solves the problem of low working efficiency of the existing single-arm design and achieves efficient and safe tunnel repair.
Patent Information
- Application Number
- CN202421705247.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing tunnel repair machines are all single-arm designs, and it is necessary to replace the quick-replacement operation mechanism to complete different work contents, resulting in low work efficiency.
A two-arm tunnel repair machine is designed, and different quick change devices are installed on both sides of the dual repair arms, and two working modes can be completed without replacement.
Two working modes are achieved without changing the quick replacement device, which greatly improves work efficiency, reduces labor costs, and improves the safety of tunnel repair.
Smart Images

Figure CN223035001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mining and excavation equipment, and particularly relates to a double-arm roadway repair machine. Background Art
[0002] With the development of mine engineering machinery technology, the mechanization level of roadway repair and treatment has gradually increased. The roadway repair and treatment has changed from manual repair and treatment at the beginning to mechanized repair. However, existing roadway repair machines are all single-arm, single-push drawing boards plus various quick-change execution operation mechanisms to complete different working contents in the roadway. When it is necessary to change the working content, the corresponding quick-change execution operation mechanism needs to be replaced, and there is still room for improvement in work efficiency. Therefore, it is necessary to design a double-arm roadway repair machine. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the shortcomings of the existing technology and propose to design a double-arm roadway repair machine, which can install different quick-change devices on both sides of the double repair arms, and can complete two working modes without replacement.
[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0005] A double-arm roadway repair machine includes a vehicle body frame, and further includes:
[0006] A crawler travel system is installed at the bottom of the vehicle body frame to complete the function of the whole vehicle's travel;
[0007] Two repair arms are provided and are respectively installed at both ends of the vehicle body frame, and quick-change devices are installed at the ends of the two repair arms;
[0008] A swing oil cylinder has one end installed on the vehicle body frame and the other end connected to the repair arm, and is used to adjust the repair arm back and forth along the travel direction of the crawler travel system.
[0009] Further, the quick-change devices are a crushing device and a bucket device. The crushing device and the bucket device are respectively installed on the two repair arms. The crushing device is used to realize the grasping and cleaning of crushed materials, and the bucket device can realize the crushing function. The utility model is not limited to these two quick-change devices, and other quick-change devices can be prepared according to the on-site work needs.
[0010] Further, a set of bulldozing plates are respectively installed at the positions of both ends of the vehicle body frame below the repair arms.
[0011] Further, one end of the bulldozing plate is hinged to the vehicle body frame, and the other end is hinged to the bulldozing plate oil cylinder installed on the vehicle body frame. By the telescopic movement of the bulldozing plate oil cylinder, the bulldozing plate is driven to rotate around its connection with the vehicle body frame, so as to adjust the angle of the bulldozing plate. On the one hand, the bulldozing plate can level the obstacles in front during the vehicle's traveling, and on the other hand, it can also play a role in supporting and stabilizing the whole vehicle.
[0012] Further, the repair arm includes:
[0013] A connecting seat, installed on the vehicle body frame, which can move back and forth along the traveling direction of the crawler traveling system relative to the vehicle body frame. The connecting seat is also connected to the swing oil cylinder installed on the vehicle body frame, and the position of the connecting seat is adjusted left and right by the telescopic movement of the swing oil cylinder;
[0014] A connecting arm, one end of which is hinged to the connecting seat, and the other end is hinged to one end of a transfer frame. A quick-change seat is installed at the other end of the transfer frame;
[0015] A stretching oil cylinder a, one end of which is hinged to the connecting seat, and the other end is hinged to the connecting arm;
[0016] A stretching oil cylinder b, one end of which is hinged to the connecting arm, and the other end is hinged to the transfer frame;
[0017] A stretching oil cylinder c, one end of which is hinged to the transfer frame, and the other end is hinged to the quick-change seat;
[0018] The connecting arm, the transfer frame and the quick-change seat are respectively driven by the stretching oil cylinder a, the stretching oil cylinder b and the stretching oil cylinder c to adjust their respective angles.
[0019] Further, the bucket device includes:
[0020] A quick-change connecting seat, hinged to the quick-change seat of the repair arm, so as to quickly install the bucket device on the repair arm;
[0021] A slewing speed reducer, installed on the quick-change connecting seat, to realize the rotation action of the bucket device;
[0022] A bucket arm, connected to the slewing speed reducer through a swing oil cylinder, and the swing oil cylinder is used to realize the vertical rotation action of the bucket device;
[0023] A bucket arm extension oil cylinder, arranged inside the bucket arm, and the length of the bucket arm is adjusted by the bucket arm extension oil cylinder;
[0024] The bucket arm is connected to the bucket clamping oil cylinders on both sides and the bucket. By the extension and contraction of the bucket clamping oil cylinders on both sides, the opening and closing of the bucket are controlled to realize the material grabbing and cleaning work.
[0025] Further, a hydraulic system and an electrical system are also installed on the vehicle body frame. The electrical system is connected to the hydraulic system and sends an oil supply signal to the hydraulic system.
[0026] Furthermore, an operation console is also provided on the vehicle body frame, and the operation console controls the entire hydraulic system and electrical system.
[0027] Technical effects of the present utility model:
[0028] Compared with the prior art, a double-arm roadway repair machine of the present utility model is provided with double repair arms, and different quick-change devices are installed on both sides of the double repair arms. Without replacement, two working modes can be completed. For example, a crushing device is installed on one side of the repair arm, and a bucket device is installed on the other side of the repair arm. First, carry out the crushing operation of the floor heave under the belt, then drive the vehicle forward by one body position, and use the bucket device on the other side to grab and clean the crushed residue, and at the same time, the fallen materials can also be cleaned and sent back to the belt conveyor; the crushing work of the next beat can be carried out without replacing the quick-change device, and the cycle is repeated, which greatly improves the working efficiency of the original single-arm roadway repair, reduces the labor cost, improves the safety of roadway repair, and provides guarantee for the enterprise to increase production and efficiency. Description of the drawings
[0029] Figure 1 It is the front view of the double-arm roadway repair machine of the present utility model;
[0030] Figure 2 It is the top view of the double-arm roadway repair machine of the present utility model;
[0031] Figure 3 It is the schematic diagram of the structural principle of the repair arm of the present utility model;
[0032] Figure 4 It is the top view of the bucket device of the present utility model;
[0033] Figure 5 It is the right view of the bucket device of the present utility model;
[0034] Figure 6 It is the three-dimensional view of the double-arm roadway repair machine of the present utility model;
[0035] Figure 7 It is the three-dimensional view of the bucket device of the present utility model.
[0036] In the figure, 1. Crawler travel system; 2. Vehicle body frame; 3. Dozer blade; 4. Dozer blade oil cylinder; 5. Repair arm; 6. Bucket device; 7. Swing oil cylinder; 8. Hydraulic system; 9. Operating console; 10. Electrical system; 11. Crushing device; 2.1. Connecting seat; 2.2. Tensile oil cylinder a; 2.3. Connecting arm; 2.4. Tensile oil cylinder b; 2.5. Adapter frame; 2.6. Tensile oil cylinder c; 2.7. Quick change seat; 3.1. Quick change connecting seat; 3.2. Rotary speed reducer; 3.3. Swing oil cylinder; 3.4. Bucket arm; 3.5. Bucket arm extension oil cylinder; 3.6. Bucket clamping oil cylinder; 3.7. Bucket. Detailed implementation mode
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the specification.
[0038] Embodiment 1:
[0039] As Figure 1 and 2 shown, a double-arm roadway repair machine involved in this embodiment includes a crawler travel system 1, a vehicle body frame 2, a dozer blade 3, a dozer blade oil cylinder 4, a repair arm 5, a bucket device 6, a swing oil cylinder 7, a hydraulic system 8, an operating console 9, an electrical system 10 and a crushing device 11.
[0040] The crawler travel system 1 is installed at the bottom of the vehicle body frame 2 to complete the function of the whole vehicle traveling.
[0041] A set of repair arms 5 are respectively arranged at both ends of the vehicle body frame 2. The repair arm 5 is connected to the vehicle body frame 2 through a swing oil cylinder 7 to realize the left and right adjustment of the repair arm 5. Specifically, one end of the repair arm 5 is installed on the vehicle body frame 2 through a connecting seat 2.1. The connecting seat 2.1 can move left and right relative to the vehicle body frame 2. The connecting seat 2.1 is also connected to the swing oil cylinder 7 installed on the vehicle body frame 2, and the position of the connecting seat 2.1 is adjusted left and right by the telescopic movement of the swing oil cylinder 7.
[0042] A set of dozer blades 3 are respectively installed at both ends of the vehicle body frame 2 at positions below the repair arms 5. Specifically, one end of the dozer blade 3 is hinged to the vehicle body frame 2, and the other end is hinged to the dozer blade oil cylinder 4 installed on the vehicle body frame 2. The dozer blade 3 is driven to rotate around its connection with the vehicle body frame 2 by the telescopic movement of the dozer blade oil cylinder 4, so as to adjust the angle of the dozer blade 3. The dozer blade 3 is used to level the obstacles in front during the whole vehicle traveling process, and can also play a role in keeping the vehicle body stable during the work of the whole vehicle.
[0043] As Figure 3As shown in the figure, the repair arm 5 includes a connecting seat 2.1, a stretching oil cylinder a 2.2, a connecting arm 2.3, a stretching oil cylinder b 2.4, a transfer frame 2.5, a stretching oil cylinder c 2.6 and a quick-change seat 2.7. One end of the connecting arm 2.3 is hinged to the connecting seat 2.1, and the other end is hinged to one end of the transfer frame 2.5. The other end of the transfer frame 2.5 is equipped with a quick-change seat 2.7. One end of the stretching oil cylinder a 2.2 is hinged to the connecting seat 2.1, and the other end is hinged to the connecting arm 2.3. One end of the stretching oil cylinder b 2.4 is hinged to the connecting arm 2.3, and the other end is hinged to the transfer frame 2.5. One end of the stretching oil cylinder c 2.6 is hinged to the transfer frame 2.5, and the other end is hinged to the quick-change seat 2.7. The connecting arm 2.3, the transfer frame 2.5 and the quick-change seat 2.7 are respectively driven by the stretching oil cylinder a 2.2, the stretching oil cylinder b 2.4 and the stretching oil cylinder c 2.6 to adjust their respective angles. The quick-change seat 2.7 is connected to the quick-change device to complete the required work. Corresponding to the work to be carried out on site, the corresponding quick-change device is selected for quick-change connection. For example, in this embodiment, the quick-change device is a ground drum crushing device 11 and a bucket device 6, which are respectively installed on two groups of repair arms 5. The crushing device 11 is used to realize the grasping and cleaning of crushed materials, and the bucket device 6 can realize the crushing function.
[0044] As Figure 4 and 5 shown in the figure, the bucket device 6 includes a quick-change connection seat 3.1, a slewing speed reducer 3.2, a swing oil cylinder 3.3, a bucket arm 3.4, a bucket arm extension oil cylinder 3.5, a bucket clamping oil cylinder 3.6 and a bucket 3.7.
[0045] The quick-change connecting seat 3.1 is hinged to the quick-change seat 2.7 of the repair arm 5, thereby quickly installing the bucket device 6 on the repair arm 5. Through the internal self-rotation function of the slewing speed reducer 3.2 installed on the repair arm 5, a 360° rotation action of the bucket device 6 is achieved. Specifically, the slewing speed reducer 3.2 is installed on the quick-change connecting seat 3.1, and the swing oil cylinder 3.3 is connected to the bucket arm 3.4 through the slewing speed reducer 3.2. Through the rotatable angle function of the swing oil cylinder 3.3 itself, a ±90° action of the bucket device 6 in the vertical direction is achieved. The above actions can complete the adjustment of the working angle of the bucket 3.7 in the horizontal direction. The bucket arm 3.4 is a telescopic structure, and a bucket arm extension oil cylinder 3.5 is built therein. The length of the bucket arm 3.4 is adjusted through the bucket arm extension oil cylinder 3.5 to adjust the length of the bucket 3.7 for grasping materials. At the same time, the bucket arm 3.4 is hinged to the bucket clamping oil cylinders 3.6 on both sides and the hinge shaft of the bucket 3.7. Through the extension and contraction of the bucket clamping oil cylinders 3.6, the opening and closing of the bucket 3.7 are controlled to achieve the grasping and cleaning of materials. Specifically, one end of the bucket clamping oil cylinder 3.6 is hinged to the bucket arm 3.4, and the other end is hinged to the side of the bucket 3.7. The bucket 3.7 is connected to the end of the bucket arm 3.4 through a hinge shaft and can rotate relative to the bucket arm 3.4. The bucket 3.7 realizes the opening and closing action under the drive of the bucket clamping oil cylinder 3.6. The bucket device 6 can not only clean the crushed residue of the ground drum under the belt but also grab the materials dropped under the belt and send them back to the belt conveyor, greatly reducing the working intensity of underground workers and improving the working efficiency at the same time.
[0046] The crushing device 11 adopts the prior art, and the specific structure thereof will not be described in detail in the present utility model.
[0047] As Figure 2 shown, the hydraulic system 8, the operating platform 9, and the electrical system 10 are all installed on the vehicle body frame 2. The electrical system 10 is connected to the hydraulic system 8, and the electrical system 10 sends an oil supply signal to the hydraulic system 8. The operating platform 9 controls the entire hydraulic system 8 and the electrical system 10. Through the hydraulic system 8 and the electrical system 10, the extension and contraction actions of the stretching oil cylinder a 2.2, the stretching oil cylinder b 2.4, and the stretching oil cylinder c 2.6 are controlled to achieve the up and down angle adjustment function of the repair arm 5, which can meet the use of the crushing device 11 and the bucket device 6 at horizontal and other working angles.
[0048] The utility model adopts the structures of double repair arms 5 and double bulldozing plates 3, and completes the crushing of the ground drum under the underground conveying belt bracket, and the grasping and cleaning of the residual materials and the falling materials after crushing through the crushing device 11 and the bucket device 6 on the equipment. First, park the vehicle in the area to be operated. Open the double bulldozing plates 3. For the repair arm 5 on the side with the crushing device 11, adjust the extended length through the oil cylinder on the repair arm 5 to make the breaker hammer in a horizontal state. The crushing device 11 horizontally extends under the conveying belt bracket, finds a suitable position, and starts the ground drum crushing operation. After the crushing is completed, drive the vehicle forward by the distance of one vehicle body, and then use the repair arm 5 with the bucket device 6 on the other side. Adjust the extended length through the oil cylinder on the repair arm 5 to make the bucket device 6 in a horizontal position under the conveying belt bracket (i.e., the position of the crushed residue of the ground drum). The bucket arm 3.4 has an extended action of the bucket arm extension oil cylinder 3.5 built-in, which can make the whole bucket 3.7 extend and translate. At the same time, the opening and closing state of the bucket 3.7 is controlled by the bucket clamping oil cylinders 3.6 on both sides to complete the grasping and cleaning of the materials after crushing under the belt. At the same time, the fallen coal blocks can also be grasped and sent to the belt. This is a working cycle. The double bulldozing plates 3 can not only ensure the function of shoveling and walking parallel to obstacles during the whole vehicle's walking, but also play the role of supporting the whole vehicle during the working process, ensuring the stability of the whole vehicle during the operation process.
[0049] The above specific implementation manners are only specific cases of the utility model. The patent protection scope of the utility model includes but is not limited to the above specific implementation manners. Any appropriate changes or modifications made by any person skilled in the art who meets the claims of the utility model shall fall within the patent protection scope of the utility model.
Claims
1. A double-arm tunnel repair machine, characterized in that: Including the vehicle frame, it also includes: The crawler walking system is installed at the bottom of the vehicle frame to complete the walking function of the whole vehicle; There are two groups of repair arms, which are respectively installed at the two ends of the vehicle body frame, and quick-change devices are installed at the ends of the two groups of repair arms; The swing cylinder has one end mounted on the vehicle frame and the other end connected to the repair arm, and is used to adjust the repair arm forward and backward along the walking direction of the crawler walking system.
2. The double-arm tunnel repair machine according to claim 1, characterized in that: The quick-change device is a crushing device and a bucket device, and the crushing device and the bucket device are respectively installed on two groups of repair arms.
3. The double-arm tunnel repair machine according to claim 1, characterized in that: A group of bulldozer plates are respectively installed at the positions below the repair arms at both ends of the vehicle body frame.
4. The double-arm tunnel repair machine according to claim 3 is characterized in that: One end of the bulldozer is hinged to the vehicle frame, and the other end is hinged to a bulldozer cylinder installed on the vehicle frame.
5. The double-arm tunnel repair machine according to claim 1, characterized in that: The repair arm comprises: A connecting seat is installed on the vehicle frame, and the connecting seat can move forward and backward relative to the vehicle frame along the walking direction of the crawler walking system. The connecting seat is also connected to a swing oil cylinder installed on the vehicle frame, and the position of the connecting seat is adjusted left and right by the extension and retraction of the swing oil cylinder; A connecting arm, one end of which is hinged to the connecting seat, and the other end of which is hinged to one end of the adapter frame, wherein the other end of the adapter frame is equipped with a quick-change seat; The stretching cylinder a has one end hinged to the connecting seat and the other end hinged to the connecting arm; The stretching cylinder b has one end hinged to the connecting arm and the other end hinged to the adapter frame; The stretching cylinder c has one end hinged to the adapter frame and the other end hinged to the quick-change seat.
6. The double-arm tunnel repair machine according to claim 2, characterized in that: The bucket device comprises: A quick-change connecting seat, hinged to the quick-change seat of the repair arm; The rotary reducer is installed on the quick-change connector; The bucket arm is connected to the slewing reducer through a swing cylinder; The bucket arm extension cylinder is arranged inside the bucket arm, and the length of the bucket arm is adjusted by the bucket arm extension cylinder; The bucket arm is connected to the bucket clamping cylinders and the bucket on both sides, and the opening and closing of the bucket is controlled by the extension and contraction of the bucket clamping cylinders on both sides.
7. The double-arm tunnel repair machine according to any one of claims 1 to 6, characterized in that: A hydraulic system and an electrical system are also installed on the vehicle body frame, and the electrical system is connected to the hydraulic system.
8. The double-arm tunnel repair machine according to claim 7, characterized in that: An operating platform is also provided on the vehicle body frame, and the operating platform controls the entire hydraulic system and the electrical system.
Citation Information
Cited By
Mining platform roadway repairing vehicle
CN224379838U