Station conversion device of double-station crucible forming machine
By designing a double-station station conversion device in the crucible forming equipment, and using floating roller sets and mobile cylinders to realize double-station exchange, the problem of low efficiency of single-station equipment is solved, and the production efficiency and equipment service life are improved.
Patent Information
- Application Number
- CN202421711877.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Most of the existing crucible forming equipment are single-station structures, with low processing efficiency and low adaptability of template release and ejection end adaptation, resulting in limited production efficiency.
A double-station crucible forming machine station conversion device is designed to realize the movement of the mobile station and the exchange of the double-station through the floating roller set and the mobile cylinder, thereby improving production efficiency.
The friction force is reduced through the floating roller set and the service life is extended; the dual station exchange is realized through the mobile cylinder, reducing operating steps and improving production efficiency.
Smart Images

Figure CN222756124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crucible mechanical processing, in particular to a station conversion device for a double-station crucible forming machine. Background Art
[0002] Crucible is a special container, a cup-shaped vessel often used in laboratories, which is often used to load, store and heat various metal materials at high temperatures. It is usually made of refractory materials such as clay, graphite, porcelain clay, quartz, etc., and has the ability to withstand high temperatures and chemical corrosion. Due to its ability to withstand high temperatures and excellent chemical stability, crucibles are widely used in various industries such as metallurgy, chemical industry, and ceramics. There are many types and specifications of crucibles. When used, they are not restricted by production scale, batch size, and type of smelting materials. They can be selected arbitrarily, have strong applicability, and can ensure the purity of the smelted material.
[0003] At present, there are some crucible production devices on the market, but most of the existing crucible forming equipment are single-station structures. During the processing, the demoulding and ejection ends of the template are not adaptable and adjustable. The overall processing efficiency is greatly affected by the demoulding end. Only a single crucible can be produced, which has low efficiency and is not convenient to disassemble. Therefore, while ensuring the production quality, it is necessary to provide a crucible forming double-station crucible forming equipment to solve the above technical problems. Summary of the invention
[0004] The utility model aims to provide a station conversion device for a double-station crucible forming machine, which can move a moving platform through a push-pull cylinder to perform double-station exchange and improve production efficiency.
[0005] A station conversion device for a double-station crucible forming machine includes a fixing device 6, the middle part of which is connected to a forming device 1, a floating roller group 3 is fixed on the fixing device 6, and a moving platform 2 is provided on the upper part of the floating roller group 3; ejection cylinders 4 are provided at both ends of the fixing device 6, and an outlet hole 5 for the ejection of the ejection cylinder 4 is provided on the moving platform 2.
[0006] The forming device 1 comprises a lower beam 7 , which is fixed to the lower part of the middle part of the fixing device 6 , and the lower beam 7 is connected to the upper beam 101 through a column 103 , and a sliding beam 102 which can slide up and down is provided on the column 103 .
[0007] The floating roller group 3 includes multiple rollers, the middle of the roller is a roller shaft 301, the outside of the roller shaft 301 is provided with a roller sleeve 302, and the two ends of the roller shaft 301 inside the roller sleeve 302 are provided with roller bearings 303; the two end heads of the roller shaft 301 are arranged on roller supports 603, and the roller supports 603 are arranged on the fixing device 6.
[0008] A pair of roller bearings 303 are respectively provided at both ends of the roller shaft 301 to provide higher support rigidity, share the load, and extend the service life of the bearings.
[0009] The mobile platform 2 includes a mobile table 203 , and one end of the mobile table 203 is connected to the mobile cylinder via a connecting rib plate.
[0010] The roller support 603 is provided with a guide support 602 , and a pressure plate 601 is provided on the upper part of the guide support 602 . The pressure plate 601 and the guide support 602 form a slot, and the movable platform 203 is stuck in the slot and can move along the guide support 602 .
[0011] Beneficial effects:
[0012] 1. The utility model adopts a floating roller mechanism to reduce the friction of the contact surface of the moving platform and increase the service life of the moving platform.
[0013] 2. The movable table is moved by the movable cylinder to perform double-station exchange to improve production efficiency.
[0014] 3. The roller shaft is fixed with two pairs of roller bearings, which provide higher support stiffness, share the load, extend the bearing life, and the roller bearings are insensitive to lubrication interruptions, increase the stability of the roller mechanism, improve working accuracy, and ensure the parallel operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a new type of dual-station crucible forming machine station conversion device;
[0016] Figure 2 It is a schematic diagram of the structure of the molding device and the mobile platform;
[0017] Figure 3 It is a schematic diagram of the internal structure of the floating roller group;
[0018] Figure 4 is a schematic diagram of the fixing device structure;
[0019] In the figure, 1, forming device, 101, upper beam, 102, sliding beam, 103, column,
[0020] 2. Mobile platform, 201. Mobile cylinder, 202. Connecting rib plate, 203. Mobile platform,
[0021] 3. Floating roller group, 301, roller shaft, 302, roller sleeve, 303, roller bearing,
[0022] 4. Eject the cylinder, 5. Eject the hole,
[0023] 6. Fixing device, 601. Pressing plate, 602. Guide support, 603. Roller support, 7. Lower beam. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Please refer to the figure, a technical solution provided by the utility model:
[0026] like Figure 1-Figure 4 As shown, a station conversion device for a double-station crucible forming machine includes a fixing device 6, the middle part of which is connected to a forming device 1, a floating roller group 3 is fixed on the fixing device 6, and a mobile platform 2 is provided on the upper part of the floating roller group 3; ejection cylinders 4 for ejection are fixedly installed on the left and right sides of the lower bottom surface of the fixing device 6, and an outlet hole 5 for ejection of the ejection cylinder 4 is provided on the mobile platform 2. The ejection cylinder 4 can pass through the floating roller group 3 and eject at the outlet hole 5 to realize mobile stripping.
[0027] The contact device of the mobile platform 2 adopts a floating roller group 3 to reduce the friction force on the contact surface of the mobile platform 203 during the movement process, thereby increasing the service life of the mobile platform 203.
[0028] After the entire processing procedure is completed, the slide beam 102 rises, the floating roller group 3 rises, and the ejector cylinder 4 pushes the material out of the work station through the rise of the piston rod to achieve mobile material removal.
[0029] like Figure 2 As shown, the forming device 1 includes a lower beam 7, which is fixed to the lower part of the middle part of the fixing device 6, and the lower beam 7 is connected to the upper beam 101 through a column 103, and a sliding beam 102 that can slide up and down is provided on the column 103. The upper beam 101 is located above the device and plays a guiding and positioning role for the device in terms of structure. The sliding beam 102 is located below the upper beam and slides up and down on the surface of the column 103 to buffer pressure and vibration, thereby realizing the forming process of the material, and buffering the pressure and vibration generated during the processing, to ensure the normal operation of the device.
[0030] like Figure 1 , Figure 2 , Figure 4As shown, the floating roller group 3 includes a plurality of rollers, the middle of the roller is a roller shaft 301, the outside of the roller shaft 301 is provided with a roller sleeve 302, and the two ends of the roller shaft 301 inside the roller sleeve 302 are provided with roller bearings 303; the two end heads of the roller shaft 301 are arranged on roller supports 603, and the roller supports 603 are arranged on the fixing device 6.
[0031] A pair of roller bearings 303 are provided at each end of the roller shaft 301. They provide higher support stiffness, share the load, and extend the service life of the bearings. The roller bearings 303 are insensitive to lubrication interruptions, and the roller sleeves 302 increase the stability of the floating roller group 3, improve the working accuracy, and ensure the normal operation of the device.
[0032] The mobile platform 2 includes a mobile table 203, one end of which is connected to the mobile cylinder 201 through a connecting rib plate 202. The mobile cylinder 201 is extended and retracted to drive the mobile table 203 to move along the guide support 602 through the connecting rib plate 202, so as to realize the conversion of the processing station, and then realize the reciprocating exchange of the double stations, reduce the operation steps in the processing process, and improve the production efficiency.
[0033] The movable table 203 provides support and fixation for the workpiece being processed.
[0034] like Figure 4 As shown, the roller support 603 is provided with a guide support 602, and the upper part of the guide support 602 is provided with a pressure plate 601. The pressure plate 601 and the guide support 602 form a slot, and the mobile platform 203 is stuck in the slot and can move along the guide support 602. The slot can enhance the ability to withstand radial loads and prevent lateral displacement, so that the mobile platform 2 runs more smoothly and the structure of the connection with the pressure plate is more compact.
[0035] When the device is in use, the upper beam 101 is supported by the upright column 103, and the sliding beam 102 located below the upper beam 101 is moved up and down to process the crucible workpiece.
[0036] The floating roller group 3 reduces the friction force on the contact surface of the moving platform 203 during the movement process, thereby increasing the service life of the moving platform 203.
[0037] The connecting rib plate 202 connects the moving cylinder 201 and the moving platform 203, and the left and right translation of the moving platform 203 is realized through the movement of the piston of the moving cylinder 201, thereby realizing the reciprocating exchange of the double stations, reducing the operating steps in the processing process, and improving production efficiency.
[0038] The floating roller group 3 is connected to the fixing device 6 through the roller support 603. The roller shaft 301 is fixed with two pairs of roller bearings 303 to provide higher support stiffness, share the load, and extend the service life of the bearing. The roller bearings 303 are insensitive to lubrication interruptions. The roller sleeves 302 increase the stability of the floating roller group 3, improve the working accuracy, and ensure the normal operation of the device.
[0039] After the entire processing procedure is completed, the slide beam 102 rises, and the ejector cylinder 4 pushes the material out of the work station through the rise of the piston rod, thereby realizing mobile material removal.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A station conversion device for a double-station crucible forming machine, characterized in that: The invention comprises a fixing device (6), the middle part of which is connected to a forming device (1), a floating roller group (3) is fixed on the fixing device (6), and a movable platform (2) is arranged on the upper part of the floating roller group (3); ejection cylinders (4) are arranged at both ends of the fixing device (6), and an ejection hole (5) for ejection by the ejection cylinder (4) is arranged on the movable platform (2).
2. A station conversion device for a double-station crucible forming machine as claimed in claim 1, characterized in that: The forming device (1) comprises a lower beam (7), the lower beam (7) being fixed to the lower part of the middle part of the fixing device (6), the lower beam (7) being connected to the upper beam (101) via a column (103), and a sliding beam (102) capable of sliding up and down is provided on the column (103).
3. A station conversion device for a double-station crucible forming machine as claimed in claim 1, characterized in that: The floating roller group (3) comprises a plurality of rollers, wherein the middle of the rollers is a roller shaft (301), a roller sleeve (302) is arranged outside the roller shaft (301), and roller bearings (303) are arranged at both ends of the roller shaft (301) inside the roller sleeve (302); both ends of the roller shaft (301) are arranged on a roller support (603), and the roller support (603) is arranged on a fixing device (6).
4. A station conversion device for a double-station crucible forming machine as claimed in claim 3, characterized in that: A pair of roller bearings (303) are respectively provided at both ends of the roller shaft (301).
5. A station conversion device for a double-station crucible forming machine as claimed in claim 3, characterized in that: The mobile platform (2) comprises a mobile platform (203), one end of the mobile platform (203) being connected to a mobile cylinder via a connecting rib plate.
6. A station conversion device for a double-station crucible forming machine as claimed in claim 5, characterized in that: A guide support (602) is provided on the roller support (603), a pressure plate (601) is provided on the upper part of the guide support (602), the pressure plate (601) and the guide support (602) form a slot, the movable platform (203) is stuck in the slot and can move along the guide support (602).