Belt head wheel sweeper

By designing a belt head wheel cleaner including multiple sets of scrapers, hook mounts and tensile springs, the problems of high maintenance costs and poor cleaning effects caused by the integrated scraper structure in the prior art are solved, and a more efficient belt surface cleaning and convenient maintenance process is achieved.

CN222757363UActive Publication Date: 2025-04-15山西鹏飞焦化绿色发展有限公司
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Patent Information

Application Number
CN202421481361.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The scraper of the existing belt head wheel cleaner is an integrated structure, which causes the scraper to be replaced as part of the local wear, increasing maintenance costs and time; at the same time, due to the different flatness of the belt surface, the scraper cannot be effectively attached, reducing the cleaning effect.

Method used

A belt head wheel sweeper is designed including a fixing frame, multiple sets of scrapers, hook mounts and tension springs. Multiple groups of scrapers are firmly attached to the belt side by the elastic tension of the tension spring. The scraper is removably connected to the hook mount. When the single group of scrapers is worn, the tilt angle of the scraper can be adjusted by the adjustment rod and removed and replaced.

Benefits of technology

Through the elastic attachment of multiple sets of scrapers, the problem of inability to attach to the local position of the scraper is avoided, and the cleaning effect is enhanced. At the same time, disassembly is simple and convenient, reducing maintenance costs and time costs.

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Abstract

The utility model relates to a belt head wheel sweeper, and belongs to the technical field of belt sweeping. Comprising a fixing frame and a plurality of sets of scrapers attached to one side of a belt, lug plates are fixedly connected to the two sides of the fixing frame and fixed to the two sides of a head wheel fixing frame through bolts, and a plurality of sets of fixing bases are fixedly connected to one side of the fixing frame. According to the utility model, the plurality of groups of scrapers can be firmly attached to one side of the belt through the elastic tension released by the extension spring. And the inclination angle of each group of scraping plates can be finely adjusted according to different contact points of the scraping plates and the belt, so that the cleaning effect is greatly enhanced. When a single group of scrapers are abraded, the inclination angles of the group of hook type mounting seats and the scrapers can be adjusted only by rotating the adjusting rods which the group of scrapers belong to until the group of scrapers and the belt are not in an attached state any more, at the moment, the abraded scrapers can be taken down from the corresponding hook type mounting seats, and the scrapers do not need to be integrally replaced. Therefore, the maintenance cost and the time cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt cleaning, in particular to a belt head wheel cleaner. Background Art

[0002] The belt conveyor in the coal preparation workshop is mainly responsible for transporting coal and coke. Since the coal preparation and coke transport system transports a large amount of coke, a large amount of coke powder is attached to the belt, which causes serious wear of the belt and rollers. In order to reduce the frequent replacement of belts due to wear, a cleaner is usually installed at the head wheel of the belt to clean the coke powder on the belt surface.

[0003] The existing belt head wheel cleaner adopts an integrated scraper, and its cleaning principle is to attach the scraper to one side of the belt, and as the belt moves, the coke powder attached to the surface of the belt is scraped and cleaned.

[0004] However, since the scraper is an integrated structure, when the scraper is partially worn, it needs to be replaced as a whole, which increases maintenance costs and time costs. In addition, due to the uneven flatness of the belt surface, this will cause the various contact points between the belt and the scraper to have position differences, and then the scraper part of the position cannot be completely attached to the belt, which reduces the cleaning effect and makes the scraper unable to effectively remove the coke powder on the belt surface. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a belt head pulley cleaner. The technical solution of the utility model is as follows:

[0006] The cam is secured to the chassis and has a plurality of locking plates, which are secured to the chassis by a spring, and the locking plates are secured to the chassis with a spring.

[0007] Optionally, a slide groove is provided inside the fixing seat, a slider is fixedly connected to the lower surface of the substrate, and the slider is slidably connected to the inside of the slide groove, a through hole is provided at the bottom of the slide groove, a fixing hole is provided on the lower surface of the slider, a locking bolt is movably connected to the inside of the through hole, the end of the locking bolt passes through the through hole and extends to the inside of the fixing hole, and the locking bolt is threadedly connected to the fixing hole.

[0008] Optionally, two groups of rotating seats are fixedly connected to one side of the upper surface of the base plate, and a rotating buckle is fixedly connected to the outer side of the hook-type mounting seat and located below the second connecting seat, and the rotating buckle is rotatably connected to the inner sides of the two groups of rotating seats.

[0009] Optionally, two groups of limiting ribs are fixedly connected to the inner side wall of the hook-type mounting seat, two groups of limiting grooves are opened on one side of the scraper, and the two groups of limiting ribs are respectively slidably connected to the inside of the limiting grooves on the corresponding side.

[0010] Optionally, two groups of movable holes are opened through the other side of the outside of the hook-type mounting seat, and two groups of connecting holes are opened on the other side of the scraper. The inside of the movable hole is movably connected with a fixing bolt, and the end of the fixing bolt passes through the movable hole and extends to the inside of the connecting hole. The fixing bolt is threadedly connected to the connecting hole.

[0011] Optionally, a knob is fixedly connected to the lower end of the adjusting rod, and a limited position seat is fixedly connected to the upper end of the adjusting rod.

[0012] Optionally, the limit seat is made of rubber.

[0013] All the above optional technical solutions can be combined arbitrarily, and the present utility model does not provide detailed descriptions of the structures after the combinations.

[0014] By means of the above scheme, the beneficial effects of the utility model are as follows:

[0015] 1. Multiple scrapers can be firmly attached to one side of the belt through the elastic tension released by the tension spring. Each scraper can fine-tune its own inclination angle according to the different contact points with the belt, thus avoiding the situation where the traditional one-piece scraper cannot be completely attached to the belt in some parts, greatly enhancing the cleaning effect.

[0016] 2. When a single set of scrapers is worn, you only need to rotate the adjustment rod of the scraper group to adjust the inclination angle of the hook-type mounting seat and the scraper group until the scraper group and the belt are no longer in an attached state. At this time, the worn scraper can be removed from the corresponding hook-type mounting seat. This disassembly process is simple and convenient, and there is no need to replace the scraper as a whole, thereby reducing maintenance costs and time costs.

[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the belt head wheel cleaner provided by the utility model;

[0019] Figure 2 A schematic diagram of the exploded structure of the belt head wheel cleaner provided by the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the matching of the fixing frame and the fixing seat in the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the base plate, hook-type mounting seat, tension spring, scraper and adjustment rod in the utility model;

[0022] Figure 5 It is a schematic diagram of the exploded structure of the base plate, hook-type mounting seat, tension spring, scraper and adjusting rod in the utility model.

[0023] Numbers in the figure: 1. fixed frame; 11. ear plate; 2. fixed seat; 21. slide groove; 22. through hole; 3. base plate; 31. slider; 311. fixed hole; 32. locking bolt; 33. rotating seat; 34. connecting seat one; 35. threaded hole; 4. hook-type mounting seat; 41. rotating buckle; 42. connecting seat two; 43. limiting rib; 44. movable hole; 5. tension spring; 6. scraper; 61. limiting groove; 62. connecting hole; 63. fixing bolt; 7. adjusting rod; 71. knob; 72. limiting seat. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] See also Figure 1-5As shown, the utility model provides a belt head wheel cleaner, comprising a fixed frame 1 and multiple groups of scrapers 6 attached to one side of the belt, both sides of the fixed frame 1 are fixedly connected with ear plates 11, the ear plates 11 are fixed to both sides of the head wheel fixing frame by bolts, one side of the fixed frame 1 is fixedly connected with multiple groups of fixed seats 2, the fixed seat 2 is movably connected with a base plate 3, one side of the upper surface of the base plate 3 is rotatably connected with a hook-type mounting seat 4, the other side of the upper surface of the base plate 3 is fixedly connected with two groups of connecting seats 1 34, one side of the outer side of the hook-type mounting seat 4 is fixedly connected with two groups of connecting seats 2 42, the connecting seat 1 34 is connected to the connecting seat 2 42 on the corresponding side by a tension spring 5, the multiple groups of scrapers 6 are detachably connected to the inside of the multiple groups of hook-type mounting seats 4, the surface of the base plate 3 is penetrated with a threaded hole 35, and the inner thread of the threaded hole 35 is threadedly connected with an adjustment rod 7 for limiting the inclination angle of the hook-type mounting seat 4.

[0026] The utility model realizes cleaning of the coke powder on the belt surface by providing multiple groups of scrapers 6 attached to the belt. When the scraper 6 is worn, the angle of the hook-type mounting seat 4 and the scraper 6 can be changed by rotating the adjustment rod 7 until the scraper 6 and the belt are no longer attached. At this time, the worn scraper 6 can be removed from the corresponding hook-type mounting seat 4 and replaced without replacing the scraper 6 as a whole. In addition, the multiple groups of scrapers 6 can ensure that the scraper 6 is always attached to the belt through the elastic tension of the stretch spring 5, so that the cleaning efficiency is higher.

[0027] It should be noted that the head wheel is installed on the inner side of the belt, and the head wheel fixing frame is installed on both sides of the head wheel for supporting the head wheel.

[0028] Furthermore, a slide groove 21 is provided inside the fixing seat 2, a slider 31 is fixedly connected to the lower surface of the base plate 3, and the slider 31 is slidably connected to the inside of the slide groove 21, a through hole 22 is provided at the bottom of the slide groove 21, a fixing hole 311 is provided on the lower surface of the slider 31, a locking bolt 32 is movably connected to the inside of the through hole 22, the end of the locking bolt 32 passes through the through hole 22 and extends to the inside of the fixing hole 311, and the locking bolt 32 is threadedly connected to the fixing hole 311; through such an arrangement, the fixing seat 2 and the base plate 3 adopt a detachable structure, which is convenient for subsequent maintenance and replacement.

[0029] Furthermore, two groups of rotating seats 33 are fixedly connected to one side of the upper surface of the base plate 3, and a rotating buckle 41 is fixedly connected to the outer side of the hook-type mounting seat 4 and located below the second connecting seat 42, and the rotating buckle 41 is rotatably connected to the inner side of the two groups of rotating seats 33; the hook-type mounting seat 4 forms a rotating structure with the rotating seat 33 through the rotating buckle 41, so that the inclination angle of the hook-type mounting seat 4 is in an adjustable state to adapt to different attachment angles with the belt.

[0030] Furthermore, two groups of limiting ribs 43 are fixedly connected to the inner wall of the hook-type mounting seat 4, and two groups of limiting grooves 61 are opened on one side of the scraper 6. The two groups of limiting ribs 43 are respectively slidably connected to the inside of the limiting grooves 61 on the corresponding side; when installing the scraper 6 inside the hook-type mounting seat 4, it is only necessary to insert the limiting grooves 61 into the outside of the limiting ribs 43 to quickly and conveniently complete the scraper 6 positioning operation, and the position of the limiting ribs 43 and the limiting grooves 61 are coordinated to play a role in lateral limiting of the scraper 6.

[0031] Furthermore, two groups of movable holes 44 are formed through the other side of the outside of the hook-type mounting seat 4, and two groups of connecting holes 62 are formed on the other side of the scraper 6. The movable holes 44 are movably connected inside with fixing bolts 63. The ends of the fixing bolts 63 pass through the movable holes 44 and extend to the inside of the connecting holes 62. The fixing bolts 63 are threadedly connected to the connecting holes 62. The scraper 6 is fixed to the hook-type mounting seat 4 by the fixing bolts 63. When disassembling and assembling the scraper 6, it is only necessary to adjust the state of the fixing bolts 63 to quickly complete the disassembly and assembly of the scraper 6.

[0032] Furthermore, the lower end of the adjusting rod 7 is fixedly connected to a knob 71, and the upper end of the adjusting rod 7 is fixedly connected to a limiting seat 72; by rotating the adjusting rod 7, the height of the limiting seat 72 can be changed, thereby indirectly adjusting the inclination angle of the hook type mounting seat 4 (it should be noted that when the scraper 6 is installed in contact with the belt, the limiting seat 72 is located below the inclined surface of the hook type mounting seat 4, and it is necessary to ensure that the upper surface of the limiting seat 72 does not contact the inclined surface of the hook type mounting seat 4. The purpose of doing this is that when the scraper 6 contacts the belt, the tension spring 5 can exert its elastic force to firmly attach the scraper 6 to one side of the belt through the elastic force).

[0033] Furthermore, the limiting seat 72 is made of rubber material; the limiting seat 72 made of rubber material reduces the wear when contacting with the hook type mounting seat 4.

[0034] Working principle: When the scraper 6 is worn and needs to be replaced, the knob 71 can be manually rotated first, and the knob 71 drives the adjustment rod 7 to rotate inside the threaded hole 35, and the adjustment rod 7 drives the limit seat 72 to move upward. As the limit seat 72 continues to move upward, the limit seat 72 will abut against the hook-type mounting seat 4 and the scraper 6 to change the angle until the scraper 6 and the belt are separated. Then, the fixing bolt 63 is unscrewed to remove the scraper 6 from the hook-type mounting seat 4.

[0035] When the remaining components on the single-group base plate 3 need to be replaced, it is only necessary to unscrew the locking bolt 32 and then remove the slider 31 corresponding to the lower surface of the base plate 3 from the inside of the fixing seat 2 without the need for overall disassembly.

[0036] During the belt transportation process, each set of scrapers 6 can be firmly attached to one side of the belt through the elastic tension of the tension spring 5. As the belt moves, each set of scrapers 6 can fine-tune the inclination angle according to the flatness of the belt surface to ensure that each set of scrapers 6 is always attached to the belt.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A belt head pulley cleaner, characterized in that: The invention comprises a fixed frame (1) and a plurality of scrapers (6) attached to one side of a belt, wherein both sides of the fixed frame (1) are fixedly connected with ear plates (11), and the ear plates (11) are fixedly connected to both sides of a head wheel fixing frame by bolts, and one side of the fixed frame (1) is fixedly connected with a plurality of fixed seats (2), and the fixed seats (2) are movably connected with a base plate (3), and one side of the upper surface of the base plate (3) is rotatably connected with a hook-type mounting seat (4), and the other side of the upper surface of the base plate (3) is fixedly connected with two groups of connecting seats. (34), two groups of connecting seats (42) are fixedly connected to one side of the outside of the hook-type mounting seat (4), the connecting seat (34) is connected to the connecting seat (42) on the corresponding side through a tension spring (5), and multiple groups of scrapers (6) are detachably connected to the inside of multiple groups of hook-type mounting seats (4), and a threaded hole (35) is formed through the surface of the base plate (3), and the internal thread of the threaded hole (35) is connected to an adjustment rod (7) for limiting the tilt angle of the hook-type mounting seat (4).

2. A belt head pulley cleaner according to claim 1, characterized in that: A slide groove (21) is provided inside the fixing seat (2), a slider (31) is fixedly connected to the lower surface of the base plate (3), and the slider (31) is slidably connected inside the slide groove (21), a through hole (22) is provided through the bottom of the slide groove (21), a fixing hole (311) is provided on the lower surface of the slider (31), a locking bolt (32) is movably connected inside the through hole (22), a distal end of the locking bolt (32) passes through the through hole (22) and extends to the inside of the fixing hole (311), and the locking bolt (32) is threadedly connected to the fixing hole (311).

3. A belt head pulley cleaner according to claim 1, characterized in that: Two groups of rotating seats (33) are fixedly connected to one side of the upper surface of the base plate (3), and a rotating buckle (41) is fixedly connected to the outer side of the hook-type mounting seat (4) and located below the second connecting seat (42), and the rotating buckle (41) is rotatably connected to the inner sides of the two groups of rotating seats (33).

4. A belt head pulley cleaner according to claim 1, characterized in that: Two groups of limiting ribs (43) are fixedly connected to the inner side wall of the hook-type mounting seat (4), and two groups of limiting grooves (61) are opened on one side of the scraper (6), and the two groups of limiting ribs (43) are respectively slidably connected to the inside of the limiting grooves (61) on the corresponding side.

5. The belt head pulley cleaner according to claim 1, characterized in that: Two groups of movable holes (44) are formed through the other side of the outside of the hook-type mounting seat (4), and two groups of connecting holes (62) are formed on the other side of the scraper (6). The inside of the movable hole (44) is movably connected with a fixing bolt (63), and the end of the fixing bolt (63) passes through the movable hole (44) and extends to the inside of the connecting hole (62), and the fixing bolt (63) is threadedly connected to the connecting hole (62).

6. A belt head pulley cleaner according to claim 1, characterized in that: The lower end of the adjusting rod (7) is fixedly connected to a knob (71), and the upper end of the adjusting rod (7) is fixedly connected to a limiting seat (72).

7. A belt head pulley cleaner according to claim 6, characterized in that: The limiting seat (72) is made of rubber material.