Open top dumping device
By designing an open-top unloading device including a flip unit and a dust collecting cover, the problems of inefficiency, safety hazards and dust pollution during the unloading process of containers are solved, and efficient, safe and environmentally friendly container unloading is achieved.
Patent Information
- Application Number
- CN202420698241.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The prior art has problems of inefficiency, safety hazards and dust pollution during the container unloading process, making it difficult to achieve efficient, safe and environmentally friendly overall container transportation and material unloading.
An open-top reversing device is designed, including a support mechanism and reversing mechanism. The reversing mechanism consists of a reversing unit and a dust collecting cover. The dust collecting cover can be opened and closed and is equipped with a dust removal mechanism to reduce dust pollution.
It achieves efficient and convenient container unloading process, reduces workers' labor intensity, reduces dust pollution, improves the working environment, and achieves the goal of green unloading.
Smart Images

Figure CN222757536U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of logistics unloading and relates to an open-top tipping unloading device. Background Art
[0002] With the continuous development of the logistics industry, container transportation, as an important part of the logistics industry, has been widely used. The open top container has the advantage of being easy to load and unload, so its application is becoming more and more widespread.
[0003] As an important part of the container logistics process, loading and unloading technology is of great significance for improving the efficiency of container use, reducing logistics costs and ensuring logistics safety. In the early days, the loading and unloading of open top containers was mainly completed by manual operation, but manual operation has problems such as low efficiency and safety hazards. In response to the problems in manual operation, various automated loading and unloading equipment have emerged, such as automatic gripping devices, automatic identification and positioning systems, etc. The emergence of these devices has greatly improved loading and unloading efficiency, reduced labor intensity and safety risks, reduced cargo damage and cargo difference, improved storage space utilization, and reduced logistics costs.
[0004] How to combine various automated loading and unloading equipment to carry out container loading and unloading more efficiently and quickly has become a new problem. At present, container loading and unloading has also seen the need for more automation, safety and reliability, intelligence and information technology, energy saving and environmental protection. Therefore, how to achieve overall container transfer and material unloading with minimum energy consumption, shortest process and lowest cost has become the core demand in the current loading and unloading of open-top containers for railway transportation and open-top containers for water transportation. Especially in terms of energy conservation and environmental protection, there is an urgent need for green unloading of materials with high dust generation. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide an open-top tipping device with a simple structure, strong applicability, high efficiency and convenience, and the ability to reduce dust pollution and improve the working environment.
[0006] In order to achieve the above object, the utility model provides the following technical solutions:
[0007] An open-top tipping device comprises a supporting mechanism and a tipping mechanism arranged on the supporting mechanism; the tipping mechanism comprises a flipping unit and a dust collecting hood, the dust collecting hood is buckled on the flipping unit, the flipping unit is arranged on the supporting mechanism and is used to fix and flip the container, the dust collecting hood is opened and closed with a cover plate; at least one receiving hopper is arranged below the flipping unit.
[0008] Optionally, the flip unit includes two brackets arranged opposite to each other, and a flip platform rotatably connected to the two brackets respectively, and the brackets are fixed on the supporting mechanism; the container is fixed on the flip platform.
[0009] Optionally, the container is fixedly connected to the overturning platform via a locking unit.
[0010] Optionally, the flipping unit further includes a transmission unit, and the transmission unit drives the flipping platform to rotate around the bracket.
[0011] Optionally, the supporting mechanism includes a supporting platform and a supporting frame arranged below the supporting platform; the turning unit is arranged on the supporting platform, and the receiving hopper is arranged on a side of the supporting platform away from the tipping mechanism.
[0012] Optionally, a traveling unit is provided at one end of the support frame away from the flipping mechanism.
[0013] Optionally, the support mechanism further comprises a stopping unit arranged on the support platform, and when the container is fixed, the stopping unit is in close contact with the side surface of the container.
[0014] Optionally, a dust removal mechanism connected to the dust collecting hood is provided on one side of the dumping mechanism.
[0015] Optionally, a conveying mechanism is provided below the receiving hopper.
[0016] Optionally, a side lining is provided in the receiving hopper, and a feeder or a gate is provided at one end of the receiving hopper close to the conveying mechanism.
[0017] The beneficial effects of the utility model are:
[0018] The open-top tipping and unloading device of the utility model has the advantages of simple structure, reliable operation, strong versatility, simple installation, low investment, efficient and convenient unloading process, and can greatly reduce the labor intensity of workers.
[0019] By providing an openable and closable dust hood and a dust removal mechanism connected thereto, the secondary pollution caused by dust during the unloading process can be reduced, the surrounding working environment can be improved, and the goal of green unloading can be achieved.
[0020] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:
[0022] Figure 1 This is a front view of the open top dumping device;
[0023] Figure 2 It is the side view of the A side of the open top tipping device.
[0024] Reference numerals:
[0025] 1 container, 2 tipping mechanism, 21 dust hood, 22 turning unit, 221 bracket, 222 turning platform, 3 dust removal mechanism, 4 receiving hopper, 5 conveying mechanism, 6 traveling unit, 7 supporting mechanism, 71 supporting platform, 72 supporting frame, 8 locking unit. DETAILED DESCRIPTION
[0026] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.
[0027] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present utility model. In order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0028] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] See also Figure 1-2 , is an open-top tipping device, comprising a supporting mechanism 7, and a tipping mechanism 2 arranged on the supporting mechanism 7; the tipping mechanism 2 comprises a flipping unit 22 and a dust hood 21, the dust hood 21 is buckled on the tipping unit 22, the tipping unit 22 is arranged on the supporting mechanism 7, the tipping unit 22 is used to fix and flip the container 1, and a cover plate is opened and closed on the dust hood 21; at least one receiving hopper 4 is arranged below the tipping unit 22, and an opening is arranged at one end of the receiving hopper 4 facing the tipping unit 22.
[0030] In some embodiments of the utility model, the container 1 is placed on the flip unit 22 by hoisting; when the container 1 is hoisted, the cover of the dust hood 21 is opened, so that the container 1 can enter the dust hood 21 and fall on the flip unit 22. After the container 1 and the flip unit 22 are fixed, the cover is closed, and the flip unit 22 is flipped to unload. When unloading, a lot of dust is generated, and the dust hood 21 can seal the dust in the dust hood 21 to avoid polluting the working environment.
[0031] The flip unit 22 includes two brackets 221 arranged opposite to each other, and a flip platform 222 rotatably connected to the two brackets 221, respectively. The brackets 221 are fixed to the support mechanism 7. The bottom of the container 1 is provided with a positioning hole, and the flip platform 222 is provided with a locking unit 8. After the positioning hole is aligned with the locking unit 8 and locked, the container 1 can be fixedly connected to the flip platform 222. In some embodiments of the utility model, the locking unit 8 is a bolt.
[0032] The flipping unit 22 also includes a transmission unit, which drives the flipping platform 222 to rotate around the bracket 221. The container 1 fixed on the flipping platform 222 rotates with the flipping platform 222. When the container 1 is flipped so that the open top faces downward, the material in the container 1 is dumped into the receiving hopper 4 below.
[0033] The support mechanism 7 includes a support platform 71 and a support frame 72 disposed below the support platform 71; the bracket 221 is disposed on the support platform 71, and the receiving hopper 4 is disposed on the side of the support platform 71 away from the tipping mechanism 2. The support mechanism 7 also includes a stopper unit disposed on the support platform 71. When the container 1 is fixed to the tipping platform 222, the stopper unit is closely attached to the side of the container 1 to prevent the side of the container 1 from being damaged due to excessive force during the tipping process.
[0034] The support platform 71 is also provided with a positioning mechanism. When the container 1 falls on the overturning platform 222 , the positioning mechanism can assist the container 1 in automatic positioning, ensuring that the container 1 falls accurately on the overturning platform 222 and can be aligned and locked with the locking unit 8 .
[0035] A running unit 6 is provided at one end of the support frame 72 away from the turning mechanism, and the running unit 6 can move the support frame 72 and the turning mechanism above it to the next unloading point or unloading area.
[0036] Optionally, a dust removal mechanism 3 connected to the dust hood 21 is provided on one side of the dumping mechanism 2. During the dumping process, the dust removal mechanism 3 keeps working online, and the air in the dust hood 21 is sucked into the dust removal mechanism 3. The dust in the dust hood 21 enters the dust removal mechanism 3 together with the air, so as to realize the transfer and treatment of the dust in the working area. In some embodiments of the utility model, the dust removal mechanism 3 can be a dust collector, or can be other dust removal systems outside the area.
[0037] A side lining is provided on the inner wall of the receiving hopper 4 to facilitate the falling of materials and avoid blockage in the receiving hopper 4; a conveying mechanism 5 is provided below the receiving hopper 4, and a feeder or a gate is provided at one end of the receiving hopper 4 close to the conveying mechanism 5. The materials in the receiving hopper 4 fall into the conveying mechanism 5, and the materials are transported out through the conveying mechanism 5; the opening and closing of the feeder and the gate control the falling of the materials in the receiving hopper 4.
[0038] The open-top unloading device of the utility model has a simple structure, reliable operation, strong versatility, simple installation, low investment, and an efficient and convenient unloading process, which can greatly reduce the labor intensity of workers. By providing an openable and closable dust collecting hood 21 and a dust removal mechanism 3 connected thereto, secondary pollution of dust during unloading can be reduced, the surrounding working environment can be improved, and the goal of green unloading can be achieved.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.
Claims
1. An open top unloading device, characterized in that: The container (1) comprises a supporting mechanism (7) and a tipping mechanism (2) arranged on the supporting mechanism (7); the tipping mechanism (2) comprises a turning unit (22) and a dust collecting hood (21); the dust collecting hood (21) is buckled on the turning unit (22); the turning unit (22) is arranged on the supporting mechanism (7) and is used to fix and turn over the container (1); a cover plate is opened and closed on the dust collecting hood (21); and at least one receiving hopper (4) is arranged below the turning unit (22).
2. The open top dumping device according to claim 1, characterized in that: The turning unit (22) comprises two brackets (221) arranged opposite to each other, and a turning platform (222) rotatably connected to the two brackets (221), respectively; the brackets (221) are fixed on the supporting mechanism (7); and the container (1) is fixedly arranged on the turning platform (222).
3. The open top dumping device according to claim 2, characterized in that: The container (1) and the overturning platform (222) are fixedly connected via a locking unit (8).
4. The open top dumping device according to claim 2, characterized in that: The flipping unit (22) further comprises a transmission unit, wherein the transmission unit drives the flipping platform (222) to rotate around the bracket (221).
5. The open top dumping device according to claim 1, characterized in that: The support mechanism (7) comprises a support platform (71) and a support frame (72) arranged below the support platform (71); the turnover unit (22) is arranged on the support platform (71), and the receiving hopper (4) is arranged on a side of the support platform (71) away from the tipping mechanism (2).
6. The open top dumping device according to claim 5, characterized in that: A running unit (6) is provided at one end of the support frame (72) away from the flip unit (22).
7. The open top dumping device according to claim 1, characterized in that: A dust removal mechanism (3) connected to the dust collecting cover (21) is provided on one side of the dumping mechanism (2).
8. The open top dumping device according to claim 1, characterized in that: A conveying mechanism (5) is arranged below the receiving hopper (4).
9. The open top dumping device according to claim 8, characterized in that: A side lining plate is arranged inside the receiving hopper (4), and a feeder or a gate is arranged at one end of the receiving hopper (4) close to the conveying mechanism (5).