Universal tip cone for phi 630 and phi 800 wire coils

Abstract

The utility model provides a universal tip cone for phi 630 and phi 800 wire coils, the tip cone is provided with a phi 800 mounting chassis, a pulling plate is welded at the lower part of the front side of the phi 800 mounting chassis, a long pulling pin and a short pulling pin are fixedly arranged on the pulling plate by adopting a thread structure, and the short pulling pin is positioned at the lower part of the long pulling pin; the short pull pin and the long pull pin are provided with dismounting concave platforms, the sizes of the long pull pin and the short pull pin are designed according to the fixing requirements of phi 630 and phi 800 wire coils, and the phi 630 wire coil top head is mounted at the front end of the phi 800 mounting base plate and is mounted on the phi 800 mounting base plate through hexagon socket screws; according to the universal tip cone for the phi 630 and phi 800 wire coils, the problem that a tip cone needs to be replaced when the phi 630 and phi 800 wire coils are used by a traditional take-up machine is solved, the problems that due to the fact that the tip cone is replaced many times, threads are abraded, and consequently thread sliding occurs, and positioning is inaccurate due to abrasion of a centering hole are solved, and the problems that the wire coils jump in the using process and the take-up machine vibrates are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire taking-up machines, in particular to a universal top cone for Φ630 and Φ800 wire drums. Background Art

[0002] During the cable injection molding process, the processed cables need to be stored in reels of different specifications according to their own processing requirements, so as to facilitate subsequent transportation, storage and use. At present, the most commonly used reels are Φ630 and Φ800. Enterprises will select the required reels according to the processing requirements and lengths of different cables to realize the processing of cables. Usually, the use of reels is driven by a take-up machine. Different reels are installed on the take-up machine and matched with cable processing equipment to complete the processing and storage of cables. Because the center hole distance and diameter specifications of Φ630 and Φ800 reels are different, the matching take-up machine needs to be adjusted according to its specifications. The existing take-up machine usually needs to replace the top cone of the reel at the same time when replacing the reel. The top cone of the reel is usually fixed to the take-up machine turntable with six bolts. It is inconvenient to disassemble and replace the top cone of the cable reel; and with the rise of small-scale customized cables, the demand for replacing cable reels in some companies has increased, and the frequency of replacing the top cone has also increased. Frequent replacement of the top cone can easily lead to wear of the fixing bolt threads and wear of the inner threads of the fixing holes, which will cause the top cone of the cable reel to loosen after the cable reel is installed. During processing and production, the cable reel will loosen and jump, which will directly affect the production quality. In severe cases, it will also cause damage to the wire take-up machine. For this reason, the applicant has designed and manufactured a universal top cone for Φ630 and Φ800 cable reels based on the fixing requirements of Φ630 and Φ800 cable reels on the wire take-up machine. The Φ630 and Φ800 cable reels can be used after one installation. There is no need to disassemble and assemble when replacing cable reels of different specifications, which effectively saves the replacement time of the cable reel, avoids equipment wear, and improves the efficiency of the enterprise. Utility Model Content

[0003] In order to solve the above technical problems, the utility model proposes a universal top cone for Φ630 and Φ800 wire drums, which is provided with a Φ800 mounting chassis, a pull plate is welded on the lower front side of the Φ800 mounting chassis, a long pull pin and a short pull pin are installed on the pull plate with a threaded structure, the long pull pin and the short pull pin are designed according to the fixing requirements of the Φ630 and Φ800 wire drums, a Φ630 wire drum head is installed at the front end of the Φ800 mounting chassis, and the Φ630 wire drum head is installed on the mounting chassis with a hexagon socket bolt; the universal top cone for Φ630 and Φ800 wire drums solves the problem that the top cone of the traditional wire drum needs to be replaced when using the Φ630 or Φ800 wire drum, and can avoid the wear and slippage of the thread of the fixing bolt caused by repeated replacement of the top cone of the wire drum, and the wear of the inner thread of the centering hole causes inaccurate positioning, thereby causing the wire drum to jump and the wire drum to vibrate when it is used; it effectively saves the time for changing the drum, improves the processing and production efficiency, and improves the benefits of the enterprise.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A universal top cone for Φ630 and Φ800 wire drums, comprising a Φ800 mounting chassis, a Φ630 wire drum head, a hexagon socket bolt, a pull plate, a short pull pin and a long pull pin, characterized in that: the universal top cone for Φ630 and Φ800 wire drums is provided with a Φ800 mounting chassis, a pull plate is welded at the front lower part of the Φ800 mounting chassis, a short pull pin and a long pull pin are installed on the pull plate, the short pull pin is located at the lower part of the long pull pin, the short pull pin and the long pull pin are installed on the pull plate through a threaded structure and the position is fixed, the Φ80 A Φ630 wire drum head is installed at the front end of the 0 mounting chassis. The Φ630 wire drum head is installed on the Φ800 mounting chassis by means of hexagon socket bolts. The overall structural dimensions of the top cone of the universal top cone of the Φ630 and Φ800 wire drums are designed according to the stroke of the cylinder on the active side of the wire take-up machine. When replacing the Φ630 or Φ800 wire drum, there is no need to disassemble and replace the head. When installing the Φ800 wire drum, the cylinder is retracted and positioned and fixed, and no interference or collision occurs with the long pull pin. When installing the Φ630 wire drum, the cylinder is advanced and positioned and fixed, so as to realize the tightening of the Φ630 wire drum.

[0006] Furthermore, the Φ800 mounting chassis structure is a chassis structure with six groups of mounting screw holes at the rear end and is hollow inside; a circular ring structure and a concave structure are arranged on the front side, and an internal threaded hole is arranged at the center of the concave.

[0007] Furthermore, the top head structure of the Φ630 wire drum has a conical structure at the front end, a ring structure in the middle, a boss structure at the tail, a bolt hole in the center, an inner concave structure at the front end of the center, and two sets of disassembly ejection holes near the edge of the middle ring structure.

[0008] Furthermore, the short pull pin and the long pull pin are provided with a disassembly recess, the length of the long pull pin and the short pull pin is set according to the fixing requirements of the Φ630 and Φ800 wire drums, and the short pull pin and the long pull pin are provided with a threaded structure at the connection end with the pull plate.

[0009] The benefits of this application are:

[0010] 1. It is convenient and quick to replace the cable reel

[0011] The universal top cone for Φ630 and Φ800 wire drums is set according to the installation and fixing requirements of Φ630 and Φ800 wire drums on the wire take-up machine. When replacing Φ630 and Φ800 wire drums, it is convenient and quick to replace and fix the Φ630 or Φ800 wire drums without replacing the top cone;

[0012] 2. Extend the service life of the wire take-up machine

[0013] The universal top cone for Φ630 and Φ800 reels can avoid the need to replace and disassemble the top cone when replacing the reel. It can effectively avoid friction damage to the threads of the fixing bolts and the threads in the fixing holes when the top cone is frequently disassembled, avoid inaccurate fixed positioning of the reel, which may cause the reel to jump or fall off during operation, avoid damage and wear to the take-up machine due to abnormal operation, and effectively extend the service life of the take-up machine.

[0014] 3. Improve enterprise benefits

[0015] The universal top cone for Φ630 and Φ800 wire reels can effectively save the time of replacing wire reels. It can also avoid the wear of mechanical equipment parts due to frequent tightening of bolts, effectively improving enterprise benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 This is a side view of the structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the front view structure of the utility model;

[0020] The markings in the figure are: 1. Φ800 mounting chassis; 2. Φ630 wire drum head; 3. Hexagon socket bolt; 4. Pull plate; 5. Short pull pin; 6. Long pull pin. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementations:

[0022] like Figure 1-2 As shown, a universal top cone for Φ630 and Φ800 wire drums is shown, including a Φ800 mounting chassis 1, a Φ630 wire drum head 2, a hexagon socket bolt 3, a pull plate 4, a short pull pin 5 and a long pull pin 6, as shown in FIG. Figure 1As shown, the universal top cone of the Φ630 and Φ800 wire drums is provided with a Φ800 mounting chassis 1, and a pull plate 4 is welded on the lower front side of the Φ800 mounting chassis 1. Double-sided welding is adopted when welding the pull plate 4, and the welding quality is detected by a detection instrument. A short pull pin 5 and a long pull pin 6 are installed on the pull plate 4, and the short pull pin 5 is located at the lower part of the long pull pin 6. The short pull pin 5 and the long pull pin 6 are installed on the pull plate 4 with a threaded structure, and the position is relatively fixed and does not need to be adjusted, which solves the design that the pull pin position needs to be adjusted for the traditional top cone pull pin, avoids the problem of the pull pin being loosely fixed and falling off, and saves debugging time. The specifications of the short pull pin 5 and the long pull pin 6 are set according to the requirements of fixing the Φ800 and Φ630 wire drums; a Φ630 wire drum head 2 is installed at the front end of the Φ800 mounting chassis 1, and the Φ630 wire drum head 2 is installed on the Φ800 mounting chassis 1 with a hexagon socket bolt 3; as shown Figure 2 As shown, the structure of the Φ800 mounting chassis 1 is a chassis structure with six groups of mounting screw holes at the rear end, a hollow structure is set inside the rear end, a circular ring structure and a concave structure are set on the front side, an internal threaded hole is set in the center of the concave, and the internal threaded hole is used in conjunction with the hexagon socket bolt 3 for installing and fixing the Φ630 wire drum top 2. The processing method of the Φ800 mounting chassis 1 is lathe cutting; the structure of the Φ630 wire drum top 2 is a front end conical structure, a ring structure is set on the outer side of the middle part, a boss structure is set at the tail, a bolt hole is set in the center, a concave structure is set at the front end of the center, and two groups of disassembly ejection holes are set on the edge of the middle ring structure. The ejection holes can be disassembled and replaced after the Φ630 wire drum top 2 is worn out after long-term use. , convenient and quick; the short pull pin 5 and the long pull pin 6 are provided with a disassembly and assembly recess, which is convenient for installing the long pull pin 6 and the short pull pin 5 with a wrench or calipers. The lengths of the long pull pin 6 and the short pull pin 5 are set according to the fixing requirements of the Φ630 and Φ800 wire drums. The ends of the short pull pin 5 and the long pull pin 6 connected to the pull plate 4 are provided with a threaded structure. The overall structural size of the top cone of the universal top cone of the Φ630 and Φ800 wire drums is designed according to the stroke of the cylinder on the active side of the wire take-up machine. When replacing the Φ630 or Φ800 wire drum, there is no need to disassemble and replace the top head. When installing the Φ800 wire drum, the cylinder is retracted and positioned and fixed, and no interference or collision occurs with the long pull pin 6. When installing the Φ630 wire drum, the cylinder is moved forward and positioned and fixed, so as to achieve the tightening of the Φ630 wire drum.

[0023] like Figure 3-4 The figure shows the side view and front view of the universal top cone of Φ630 and Φ800 wire drums. The universal top cone is designed and manufactured to meet the needs of fixing Φ630 and Φ800 wire drums on the wire take-up machine. The universal top cone can be used for Φ630 or Φ800 wire drums after one installation without disassembly and assembly, which effectively saves the time of wire drum replacement, avoids equipment wear and tear, and improves enterprise benefits.

[0024] The utility model realizes the tight fixation of the wire reel through the movement of the cylinder at the movable end of the wire reel. When the Φ630 wire reel is placed, the top of the Φ630 wire reel is aligned with the central hole of the Φ630 wire reel, and the long pull pin is used to fix the coil of the wire reel. The wire reel runs smoothly during processing without jumping, and the wire reeling effect is good. The practical application of the universal top cone of the Φ630 and Φ800 wire reels has achieved good application results, which has brought good benefits to the enterprise.

[0025] The above is only a preferred embodiment of the present invention and does not constitute any other limitation on the present invention. Any modification or equivalent change made based on the technical essence of the present invention still falls within the scope of protection required by the present invention.

Claims

1. A universal top cone for Φ630 and Φ800 wire drums, comprising a Φ800 mounting base (1), a Φ630 wire drum head (2), a hexagon socket bolt (3), a pull plate (4), a short pull pin (5) and a long pull pin (6), characterized in that: The universal top cone of the Φ630 and Φ800 wire drums is provided with a Φ800 mounting chassis (1), a pull plate (4) is welded to the lower front side of the Φ800 mounting chassis (1), a short pull pin (5) and a long pull pin (6) are mounted on the pull plate (4), the short pull pin (5) is located at the lower part of the long pull pin (6), the short pull pin (5) and the long pull pin (6) are mounted on the pull plate (4) via a threaded structure and are fixed in position, and a Φ630 wire drum top head (2) is mounted at the front end of the Φ800 mounting chassis (1). The Φ630 wire drum head (2) is mounted on the Φ800 mounting chassis (1) by means of a hexagon socket bolt (3). The overall structural dimensions of the top cone of the Φ630 and Φ800 wire drums are designed according to the stroke of the cylinder on the active side of the wire take-up machine. When replacing the Φ630 or Φ800 wire drum, it is not necessary to disassemble and replace the head. When installing the Φ800 wire drum, the cylinder is retracted and positioned to prevent interference and collision with the long pull pin (6). When installing the Φ630 wire drum, the cylinder is advanced and positioned to achieve tightening of the Φ630 wire drum.

2. A universal top cone for Φ630 and Φ800 wire drums according to claim 1, characterized in that: The Φ800 mounting chassis (1) structure is a chassis structure with six groups of mounting screw holes arranged at the rear end, and is hollow inside; a circular ring structure and a concave structure are arranged at the front side, and an internal threaded hole is arranged at the center of the concave.

3. The universal top cone of Φ630 and Φ800 wire drums according to claim 1, characterized in that: The Φ630 wire drum head (2) has a conical structure at the front end, a ring structure in the middle, a boss structure at the tail, a bolt hole in the center, a concave structure at the front end of the center, and two groups of disassembly ejection holes at the edge of the middle ring structure.

4. The universal top cone for Φ630 and Φ800 wire drums according to claim 1, characterized in that: The short pull pin (5) and the long pull pin (6) are installed with a disassembly recessed platform. The lengths of the long pull pin (6) and the short pull pin (5) are set according to the fixing requirements of the Φ630 and Φ800 wire reels. The short pull pin (5) and the long pull pin (6) are connected to the pull plate (4) with a mounting threaded structure.

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