Sock production shaping device
By using the "U" shape of the shaped slide table and rotatable sleeve rod in the sock production and setting device, combined with the design of the hydraulic cylinder and limit rod, the possible displacement and deformation problems of the socks during transportation are solved, and efficient and accurate sock shaping is achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421605856.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Socks may be displaced or deformed during transportation, affecting the setting effect, and the design and performance of the setting equipment need to be precisely controlled to ensure the accuracy and stability of the setting of the socks.
A sock production and shaping device is designed, using a "U"-shaped storage sliding table and a rotatable sleeve rod. Through the coordinated work of the first hydraulic cylinder and the second hydraulic cylinder, combined with the setting of multiple limit rods, the efficient and precise ironing and shaping of the socks is achieved.
It effectively avoids the displacement or deformation of socks during transportation and ironing, improves the accuracy and effect of ironing, ensures the consistency and aesthetics of sock shaping, and improves production efficiency and product quality.
Smart Images

Figure CN222758536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sock shaping, in particular to a sock production shaping device. Background Art
[0002] As an indispensable part of the sock manufacturing process, the importance of sock production shaping equipment is self-evident. It is designed to ensure that the socks can maintain the expected size and shape during the manufacturing process, thereby optimizing product quality and improving production efficiency.
[0003] After the socks enter the equipment, they are subjected to precisely controlled clamping force and pressure in the compression area. These forces work under high temperature and high pressure to ensure the accuracy and stability of the socks. However, although the shaping equipment plays a key role in sock production, it still faces some challenges in actual operation.
[0004] One significant problem is the displacement or deformation of socks during transportation, which greatly affects the shaping effect. Factors such as the bumps of the transportation vehicle, squeezing caused by improper stacking, and loose packaging may all cause external forces to affect the socks and change their shape. These changes often destroy the shape that has been determined on the shaping equipment, resulting in substandard quality inspection before leaving the factory.
[0005] In addition, the design and performance of the shaping equipment are also key factors affecting the shaping effect. The shaping pressure, temperature and time parameters of the equipment need to be accurately set to ensure that the socks can be effectively fixed. At the same time, the mold design of the equipment needs to be reasonable to avoid adverse effects of wear on the shape of the socks.
[0006] In summary, in order to ensure that the sock production shaping equipment can play its best role, we need to pay attention to the protection of socks during transportation, as well as the precise control and maintenance of the equipment. Only in this way can we ensure that the socks reach the expected shape and quality standards before leaving the factory. Utility Model Content
[0007] The main purpose of the utility model is to provide a sock production shaping device, which can effectively solve the problems raised in the background technology.
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0009] A sock production shaping device comprises a bracket, a transport slide rail, a support frame, a control box and a storage slide, wherein the transport slide rail is mounted on the upper end of the bracket, a plurality of storage slides are mounted on the transport slide rail, the support frame is arranged in the middle of the bracket, the control box is mounted on the side of the support frame, and the sliding of the storage slide on the transport slide rail is realized by the control box;
[0010] The upper and lower ends of the support frame are respectively installed with a top plate and a bottom plate, the top plate is connected with a first hydraulic cylinder via a mounting plate, the telescopic end of the first hydraulic cylinder is provided with a first pressing plate, the lower end of the bottom plate is installed with a second hydraulic cylinder, and the telescopic end of the second hydraulic cylinder is provided with a second pressing plate adapted to the first pressing plate, and the storage slide moves along the transport slide rail to the first pressing plate and the second pressing plate;
[0011] The storage slide is designed in a "U" shape, and a rotating head is installed at one end of the storage slide, and the end of the rotating head is connected to a sleeve rod that can be loaded with socks to be shaped. When the sleeve rod on the storage slide is placed on the first pressing plate and the second pressing plate, the first hydraulic cylinder and the second hydraulic cylinder drive the pressing plates connected thereto to move to achieve the pressing and shaping of the socks.
[0012] Optionally, pulleys are provided at the four corners of the lower end of the storage slide, and the storage slide moves along the transport rail through the pulleys. The transport rail is fixed to the bracket through fasteners, and the bracket and the support frame are fixed through bolts, nuts and gaskets.
[0013] Optionally, the top plate and the bottom plate are fixed to the support frame by bolts, nuts and washers, and the top plate and the mounting plate are fixed by fasteners, the bottom plate and the second hydraulic cylinder are fixed by bolts, and a plurality of limit rods are provided between the top plate and the bottom plate, and the limit rods are located at the four corners of the top plate and the bottom plate;
[0014] Optionally, the first ironing plate and the second ironing plate pass through a limiting rod, and the limiting rod is used to limit the deviation of the first ironing plate and the second ironing plate;
[0015] Optionally, the rotating head is divided into a fixed head and an adapter, the fixed head is fixed on the storage slide by bolts, the adapter is connected to the fixed head by a rotating shaft, and the sleeve rod is connected to the adapter by a thread;
[0016] Optionally, the end of the sleeve rod is a flat plate end, and the flat plate end is adapted to the shape of the socks.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] In the utility model, the device effectively ensures the stability of socks during transportation and pressing through the unique "U"-shaped storage slide and rotatable sleeve rod design, avoiding the problem of inaccurate pressing caused by sock displacement or deformation. This innovative design not only improves the accuracy and effect of pressing, but also ensures the consistency and aesthetics of the sock shaping.
[0019] The core of the device lies in the coordinated work of the first hydraulic cylinder and the second hydraulic cylinder, which can quickly and accurately drive the first pressing plate and the second pressing plate to complete the pressing action. At the same time, the setting of multiple limit rods further enhances the stability of the pressing plate, thereby improving the accuracy of pressing. This efficient and accurate pressing method significantly improves production efficiency and ensures the stable and reliable quality of the socks after shaping.
[0020] It is worth mentioning that the design of the sleeve rod is extremely flexible and can adapt to socks of different sizes and shapes. Therefore, the device can easily cope with various types of sock processing needs and meet the customized requirements of different customers. In addition, the operator can easily set and adjust the pressing parameters through the control box to adapt to socks of different materials and thicknesses, further enhancing the adaptability and ease of operation of the device.
[0021] The whole device adopts modular design, and the connection of each component is simple and reliable, which is easy to install and maintain. The operator can easily control the entire shaping process through the control box, which greatly reduces the difficulty of operation and labor intensity. This design not only improves work efficiency, but also reduces the skill requirements of operators, making the device have a wide range of application prospects in the field of sock shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a diagram showing the overall structure of the utility model;
[0024] Figure 3 It is a side view of the overall structure of the utility model;
[0025] Figure 4 This is a display diagram of the support frame, hydraulic cylinder, and ironing plate of the utility model;
[0026] Figure 5 for Figure 4 Enlarged schematic diagram at point A in the middle.
[0027] In the figure: 1. bracket; 2. transport slide rail; 3. support frame; 4. control box; 5. top plate; 6. first hydraulic cylinder; 7. mounting plate; 8. first pressing plate; 9. limit rod; 10. bottom plate; 11. second hydraulic cylinder; 12. second pressing plate; 13. storage slide; 14. rotating head; 15. sleeve rod. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0029] like Figure 1 - Figure 5 As shown, a sock production shaping device includes a bracket 1, a transport slide 2, a support frame 3, a control box 4 and a storage slide 13. The bracket 1 is the basic structure of the entire device and carries other components. The transport slide 2 is firmly installed on the upper end of the bracket 1, and its function is to provide a stable moving track for the storage slide 13.
[0030] Multiple storage slides 13 are carefully designed and installed on the transport rail 2. They carry the socks to be shaped and can move smoothly along the rail. The support frame 3 is set in the middle of the bracket 1, which not only enhances the stability of the overall structure, but also carries other important components. The control box 4 is installed on the side of the support frame 3, through which the operator can accurately control the sliding speed and position of the storage slide 13 on the transport rail 2.
[0031] The top and bottom ends of the support frame 3 are respectively installed with a top plate 5 and a bottom plate 10, which together constitute the pressing part of the device. The top plate 5 is connected to the first hydraulic cylinder 6 through the mounting plate 7, and the telescopic end of the first hydraulic cylinder 6 is provided with a first pressing plate 8. The lower end of the bottom plate 10 is installed with a second hydraulic cylinder 11, and the telescopic end of the second pressing plate 12 adapted to the first pressing plate 8 is provided. When the storage slide 13 moves to the designated position along the transport slide rail 2, the first pressing plate 8 and the second pressing plate 12 can cooperate to complete the pressing and shaping of the socks.
[0032] The design of the storage slide 13 is very unique. It is in a "U" shape, which can better adapt to the shape of socks. A rotating head 14 is installed at one end of the storage slide 13, and the end of the rotating head 14 is connected to a sleeve rod 15 that can be loaded with the socks to be shaped. This design allows the socks to maintain a stable posture during the pressing process, thereby improving the pressing effect.
[0033] Pulleys are provided at the four corners of the lower end of the storage slide 13, which enables it to slide easily on the transport rail 2. The transport rail 2 is firmly fixed to the bracket 1 by fasteners to ensure the stability of the entire device. The bracket 1 and the support frame 3 are fixed by bolts, nuts and washers. This connection method is both firm and easy to disassemble and maintain.
[0034] The top plate 5 and the bottom plate 10 are also fixed to the support frame 3 by bolts, nuts and washers to ensure their stable positions. The top plate 5 and the mounting plate 7 are also fixed by fasteners, so that the first hydraulic cylinder 6 can be firmly installed on the top plate 5. The bottom plate 10 and the second hydraulic cylinder 11 are connected by bolts to ensure that the second pressing plate 12 can accurately cooperate with the first pressing plate 8.
[0035] Between the top plate 5 and the bottom plate 10, there are a plurality of limit rods 9, which are located at the four corners and are used to limit the deviation of the first pressing plate 8 and the second pressing plate 12. This design ensures the stability of the pressing plate during the pressing process, thereby improving the precision and effect of the pressing.
[0036] The design of the rotating head 14 is also very clever, and it is divided into two parts: a fixed head and an adapter. The fixed head is fixed to the storage slide 13 by bolts, and the adapter is connected to the fixed head by a rotating shaft, which allows the sleeve rod 15 to be easily rotated and adjusted. The end of the sleeve rod 15 is flat and fits the shape of the socks, which can better fix the socks and prevent them from shifting during the pressing process.
[0037] The whole device realizes efficient and accurate pressing and shaping of socks through precise coordination and coordinated operation of various components. Both in terms of structural design and functional realization, it fully demonstrates the exquisiteness and advancement of modern mechanical manufacturing technology.
[0038] The shaping process:
[0039] The operator puts the socks to be shaped on the sleeve rod 15 to ensure that the socks are firmly fixed on the sleeve rod 15. The operator sets the sliding speed and position of the storage slide 13 on the transport slide rail 2 through the control box 4 so as to accurately transport the sleeve rod 15 with the socks to the pressing position.
[0040] After the operator sets the parameters, the storage slide 13 carrying the sleeve rod 15 with the socks starts to move smoothly along the transport slide rail 2. Since the storage slide 13 is in a "U" shape, it can better adapt to the shape of the socks and ensure the stability of the socks during transportation.
[0041] When the storage slide 13 moves to the designated position, the first hydraulic cylinder 6 and the second hydraulic cylinder 11 start to work. The telescopic end of the first hydraulic cylinder 6 pushes the first pressing plate 8 to move downward, while the telescopic end of the second hydraulic cylinder 11 pushes the second pressing plate 12 to move upward. The first pressing plate 8 and the second pressing plate 12 cooperate on the upper and lower sides of the socks to press and shape the socks. During the pressing process, the multiple limit rods 9 ensure the stability of the pressing plates, improving the precision and effect of pressing.
[0042] After the pressing is completed, the first hydraulic cylinder 6 and the second hydraulic cylinder 11 are retracted, and the first pressing plate 8 and the second pressing plate 12 are separated, releasing the pressing of the socks. The operator controls the storage slide 13 to continue to move through the control box 4, and transports the shaped socks to the removal position. The operator removes the shaped socks from the sleeve rod 15 for subsequent processing or packaging.
[0043] During the whole shaping process, the precise coordination and coordinated operation of each component ensure that the socks can be pressed and shaped efficiently and accurately. The design of this equipment fully demonstrates the exquisiteness and advancement of modern mechanical manufacturing technology, and improves the efficiency and quality of sock production.
[0044] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0045] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A sock production shaping device, comprising a support (1), a transport rail (2), a support frame (3), a control box (4) and a storage slide (13), wherein the transport rail (2) is mounted on the upper end of the support (1), a plurality of storage slides (13) are mounted on the transport rail (2), the support frame (3) is mounted on the middle of the support (1), the control box (4) is mounted on the side of the support frame (3), and the sliding of the storage slide (13) on the transport rail (2) is achieved through the control box (4), characterized in that: A top plate (5) and a bottom plate (10) are respectively installed at the upper and lower ends of the support frame (3); a first hydraulic cylinder (6) is connected to the top plate (5) via a mounting plate (7); a first pressing plate (8) is provided at the telescopic end of the first hydraulic cylinder (6); a second hydraulic cylinder (11) is installed at the lower end of the bottom plate (10); and a second pressing plate (12) adapted to the first pressing plate (8) is provided at the telescopic end of the second hydraulic cylinder (11); and the storage slide (13) moves along the transport slide rail (2) to the first pressing plate (8) and the second pressing plate (12); The object placement slide (13) is designed in a "U" shape, and a rotating head (14) is installed at one end of the object placement slide (13), and the end of the rotating head (14) is connected to a sleeve rod (15) that can be loaded with socks to be shaped. When the sleeve rod (15) on the object placement slide (13) is placed on the first pressing plate (8) and the second pressing plate (12), the pressing plates connected thereto are driven to move by the first hydraulic cylinder (6) and the second hydraulic cylinder (11) to achieve pressing and shaping of the socks.
2. A socks production shaping device according to claim 1, characterized in that: Pulleys are provided at the four corners of the lower end of the storage slide (13), and the storage slide (13) moves along the transport rail (2) via the pulleys. The transport rail (2) is fixed to the bracket (1) via fasteners, and the bracket (1) and the support frame (3) are fixed via bolts, nuts and washers.
3. A socks production shaping device according to claim 2, characterized in that: The top plate (5) and the bottom plate (10) are fixed to the support frame (3) by means of bolts, nuts and washers, and the top plate (5) and the mounting plate (7) are fixed by means of fasteners, and the bottom plate (10) and the second hydraulic cylinder (11) are fixed by means of bolts, and a plurality of limit rods (9) are provided between the top plate (5) and the bottom plate (10), and the limit rods (9) are located at the four corners of the top plate (5) and the bottom plate (10).
4. A socks production shaping device according to claim 3, characterized in that: The first ironing plate (8) and the second ironing plate (12) pass through the limiting rod (9), and the limiting rod (9) is used to limit the deviation of the first ironing plate (8) and the second ironing plate (12).
5. A socks production shaping device according to claim 4, characterized in that: The rotating head (14) is divided into a fixed head and an adapter, the fixed head is fixed on the storage slide (13) by means of bolts, the adapter is connected to the fixed head by means of a rotating shaft, and the sleeve rod (15) is connected to the adapter by means of threads.
6. A socks production shaping device according to claim 5, characterized in that: The end of the sleeve rod (15) is a flat plate end, and the flat plate end is adapted to the shape of the socks.