Split type steel wire rope hemp core electric heating device
By designing a folio wire rope electric heating device, the combination of heating components and other components is used to solve the problem of the hemp core becoming hardened in low temperature environments, improving the rope quality and lubrication effect, and extending the service life of the wire rope.
Patent Information
- Application Number
- CN202421649246.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the production process of wire ropes, the low temperature in winter causes the hemp core to become hard and difficult to deform. It is easy to crush and expose during the rope merging process, causing structural deformation, and at the same time affecting the lubrication effect and shortening service life.
A flip-open steel wire rope hemp core electric heating device is designed, and the heating and lubrication of the hemp core is achieved by setting up an oil immersion tank, a distance adjustment mechanism, a heating component, a limit component and a guide component to ensure the quality and service life of the rope.
By heating the hemp core, it becomes soft, improves the quality of the rope, increases the oil content of the hemp core, ensures the stable structure of the wire rope, provides sufficient lubricating grease, and extends the service life.
Smart Images
Figure CN222758618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope manufacturing, in particular to a split type steel wire rope hemp core electric heating device. Background Art
[0002] During the production of steel wire ropes, some products use hemp cores. Due to the low temperature in winter, the hemp cores become hard and not easy to deform. During the production and rope-making process, the hemp cores are easily crushed and exposed, causing deformation of the steel wire rope structure. At the same time, the hardened hemp cores in the oil immersion process have poor grease effect, and less oil is immersed, which affects the lubrication effect of the steel wire rope and causes friction between the strands of the steel wire rope, thereby affecting the service life of the steel wire rope. Therefore, a split-type steel wire rope hemp core electric heating device is provided. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a split-type steel wire rope hemp core electric heating device, which can heat the hemp core through the coordinated use of an oil immersion box, a distance adjustment mechanism, a heating component, a limit component and a guide component, so that the temperature of the hemp core increases and the hemp core becomes soft, thereby improving the quality of the rope and increasing the oil content of the hemp core. While stabilizing the steel wire rope structure, the oil content of the hemp core is ensured, providing sufficient lubricating grease for the steel wire rope, ensuring the service life of the steel wire rope, and overcoming the deficiencies in the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A split type steel wire rope hemp core electric heating device comprises a bottom plate, a stranding machine and a winding machine, an oil immersion tank is fixed on the top of the bottom plate, the stranding machine is fixed to one side of the inner part of the oil immersion tank, the winding machine is fixed to one side of the upper end surface of the bottom plate, a U-shaped frame is fixed to the other side of the upper end surface of the bottom plate, a strip hole is opened in the horizontal section of the U-shaped frame, a distance adjustment mechanism and a limit assembly are installed on the U-shaped frame, a heating assembly is installed on the distance adjustment mechanism, a guide assembly is installed in the oil immersion tank, and a control switch is installed on the outer wall of the oil immersion tank;
[0006] The heating assembly comprises two arc-shaped electric heating plates, and the two arc-shaped electric heating plates have the same size.
[0007] Through the above scheme, through the coordinated use of the set oil immersion box, the distance adjustment mechanism, the heating component, the limit component and the guide component, the hemp core can be heated, the temperature of the hemp core increases, and the hemp core becomes soft, thereby improving the quality of the rope, increasing the oil content of the hemp core, making the steel wire rope structure stable, while ensuring the oil content of the hemp core, providing sufficient lubricating grease for the steel wire rope, and ensuring the service life of the steel wire rope.
[0008] Preferably, the distance adjustment mechanism includes two end plates installed at both ends of the upper end surface of the horizontal section of the U-shaped frame, a bidirectional screw is rotatably installed between the two end plates through bearings, both ends of the bidirectional screw are screwed with moving rods, the tops of the two moving rods are slidably engaged with the strip holes, and one end of the bidirectional screw extends to one side of the end plate and is connected to a handle.
[0009] Preferably, the two arc-shaped electric heating plates are respectively installed at the bottom of opposite sides of the two moving rods, and the installation heights of the two arc-shaped electric heating plates are the same.
[0010] Preferably, the limiting assembly comprises a flange fixed to the lower end surface of the horizontal section of the U-shaped frame, a suspension rod is welded to the bottom end of the flange, and a notched limiting ring is welded to the bottom end of the suspension rod.
[0011] Preferably, the notch limiting ring is located between two arc-shaped electric heating plates.
[0012] Preferably, a temperature sensor is installed on the suspension rod, a temperature controller is installed on the outer wall of the oil immersion tank, and the two arc-shaped electric heating plates and the temperature sensor are electrically connected to the temperature controller.
[0013] Preferably, the guide assembly includes a first groove wheel fixed in the middle of the bottom inner wall of the oil immersion tank, and a support rod is installed on the bottom inner wall of the oil immersion tank between the twisting machine and the first groove wheel. A through hole is opened on the top of the support rod, and a second groove wheel is installed in the through hole.
[0014] The beneficial effects of the utility model are:
[0015] By using the oil immersion box, the distance adjustment mechanism, the heating component, the limit component and the guide component in coordination, the hemp core can be heated, the temperature of the hemp core increases, and the hemp core becomes soft, thereby improving the quality of the rope and increasing the oil content of the hemp core. While stabilizing the structure of the wire rope, the oil content of the hemp core is ensured, providing sufficient lubricating grease for the wire rope and ensuring the service life of the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a first-view stereoscopic structural schematic diagram of a split-type steel wire rope hemp core electric heating device proposed by the utility model.
[0017] Figure 2 This is a second-view stereoscopic structural schematic diagram of a split-type steel wire rope hemp core electric heating device proposed by the utility model.
[0018] Figure 3 This is a third-view stereoscopic structural schematic diagram of a split-type steel wire rope hemp core electric heating device proposed by the utility model.
[0019] Figure 4The utility model provides a split type steel wire rope hemp core electric heating device Figure 2 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. bottom plate; 2. oil immersion tank; 3. winding machine; 4. first groove wheel; 5. bidirectional screw; 6. end plate; 7. moving rod; 8. arc-shaped electric heating plate; 9. notch limit ring; 10. U-shaped frame; 11. control switch; 12. stranding machine; 13. temperature controller; 14. strip hole; 15. flange; 16. suspension rod; 17. support rod; 18. second groove wheel; 19. temperature sensor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Example 1, reference Figure 1-4 A split type steel wire rope hemp core electric heating device comprises a bottom plate 1, a stranding machine 12 and a winding machine 3, an oil immersion tank 2 is fixed on the top of the bottom plate 1, the stranding machine 12 is fixed to one side of the inner part of the oil immersion tank 2, the winding machine 3 is fixed to one side of the upper end surface of the bottom plate 1, a U-shaped frame 10 is fixed on the other side of the upper end surface of the bottom plate 1, a strip hole 14 is opened on the horizontal section of the U-shaped frame 10, a distance adjustment mechanism and a limit assembly are installed on the U-shaped frame 10, a heating assembly is installed on the distance adjustment mechanism, a guide assembly is installed in the oil immersion tank 2, and a control switch 11 is installed on the outer wall of the oil immersion tank 2;
[0023] The heating assembly includes two arc-shaped electric heating plates 8, and the two arc-shaped electric heating plates 8 have the same size;
[0024] The distance adjustment mechanism includes two end plates 6 installed at both ends of the upper end surface of the horizontal section fixed to the U-shaped frame 10, a bidirectional screw 5 is rotatably installed between the two end plates 6 through a bearing, both ends of the bidirectional screw 5 are screwed with a moving rod 7, the tops of the two moving rods 7 are slidably engaged with the strip-shaped holes 14, and one end of the bidirectional screw 5 extends to one side of the end plate 6 and is connected to a handle;
[0025] The two arc-shaped electric heating plates 8 are respectively installed at the bottom of the two moving rods 7 on opposite sides, and the installation heights of the two arc-shaped electric heating plates 8 are the same;
[0026] The limiting assembly includes a flange 15 fixed to the lower end surface of the horizontal section of the U-shaped frame 10, a suspension rod 16 is welded to the bottom end of the flange 15, a notch limiting circular ring 9 is welded to the bottom end of the suspension rod 16, and the notch limiting circular ring 9 is located between the two arc-shaped electric heating plates 8;
[0027] A temperature sensor 19 is installed on the suspension rod 16, a temperature controller 13 is installed on the outer wall of the oil immersion tank 2, and the two arc-shaped electric heating plates 8 and the temperature sensor 19 are electrically connected to the temperature controller 13;
[0028] The guide assembly includes a first groove wheel 4 fixed to the middle part of the bottom inner wall of the oil immersion tank 2, and a support rod 17 is installed on the bottom inner wall of the oil immersion tank 2 between the stranding machine 12 and the first groove wheel 4. A through hole is opened at the top of the support rod 17, and a second groove wheel 18 is installed in the through hole.
[0029] Working principle: the hemp core is passed through the notch limiting ring 9 and the stranding machine 12 in turn, and then bypassed from the top of the second groove wheel 18 and the bottom of the first groove wheel 4 in turn, and then connected with the winding machine 3, and lubricating oil is added to the oil immersion tank 2 to submerge the first groove wheel 4, and the bidirectional screw 5 is twisted by the handle, so that the two moving rods 7 respectively drive the two arc-shaped electric heating plates 8 to approach each other, and the two arc-shaped electric heating plates 8 are energized to heat the hemp core, and the temperature sensor 19 is used to detect the heating temperature of the arc-shaped electric heating plate 8, and the temperature information is transmitted to the thermostat 13, and the thermostat 13 is used to adjust the heating temperature of the arc-shaped electric heating plate 8 so that the temperature of the hemp core is 25℃±5℃, and the hemp core is twisted into a steel wire rope by the stranding machine 12, and the steel wire rope is wound by the winding machine 3. The steel wire rope is immersed in the lubricating oil during the movement, and the steel wire rope is lubricated, so that the steel wire rope structure is stable while ensuring the oil content of the hemp core, and providing sufficient lubricating grease for the steel wire rope.
[0030] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A split type steel wire rope hemp core electric heating device, comprising a base plate (1), a stranding machine (12) and a winding machine (3), characterized in that: An oil immersion tank (2) is fixed to the top of the bottom plate (1), the stranding machine (12) is fixed to one side of the inside of the oil immersion tank (2), the winding machine (3) is fixed to one side of the upper end surface of the bottom plate (1), a U-shaped frame (10) is fixed to the other side of the upper end surface of the bottom plate (1), a strip hole (14) is opened in the horizontal section of the U-shaped frame (10), a distance adjustment mechanism and a limit assembly are installed on the U-shaped frame (10), a heating assembly is installed on the distance adjustment mechanism, a guide assembly is installed in the oil immersion tank (2), and a control switch (11) is installed on the outer wall of the oil immersion tank (2); The heating assembly comprises two arc-shaped electric heating plates (8), and the two arc-shaped electric heating plates (8) have the same size.
2. A split steel wire rope hemp core electric heating device according to claim 1, characterized in that: The pitch adjustment mechanism comprises two end plates (6) mounted at both ends of the upper end surface of the horizontal section of the U-shaped frame (10); a bidirectional screw rod (5) is rotatably mounted between the two end plates (6) via a bearing; both ends of the bidirectional screw rod (5) are screwed with a moving rod (7); the tops of the two moving rods (7) are slidably engaged with the strip-shaped holes (14); one end of the bidirectional screw rod (5) extends to one side of the end plate (6) and is connected to a handle.
3. A split steel wire rope hemp core electric heating device according to claim 2, characterized in that: The two arc-shaped electric heating plates (8) are respectively installed at the bottom of opposite sides of the two moving rods (7), and the installation heights of the two arc-shaped electric heating plates (8) are the same.
4. A split steel wire rope hemp core electric heating device according to claim 3, characterized in that: The limiting assembly comprises a flange (15) fixed to the lower end surface of the horizontal section of the U-shaped frame (10), a suspension rod (16) is welded to the bottom end of the flange (15), and a notched limiting circular ring (9) is welded to the bottom end of the suspension rod (16).
5. A split steel wire rope hemp core electric heating device according to claim 4, characterized in that: The notch limiting ring (9) is located between the two arc-shaped electric heating plates (8).
6. A split steel wire rope hemp core electric heating device according to claim 4, characterized in that: A temperature sensor (19) is installed on the suspension rod (16), a temperature controller (13) is installed on the outer wall of the oil immersion tank (2), and the two arc-shaped electric heating plates (8) and the temperature sensor (19) are electrically connected to the temperature controller (13).
7. The split type steel wire rope hemp core electric heating device according to claim 1, characterized in that: The guide assembly comprises a first groove wheel (4) fixed to the middle part of the inner wall of the bottom end of the oil immersion tank (2); a support rod (17) is installed on the inner wall of the bottom end of the oil immersion tank (2) between the stranding machine (12) and the first groove wheel (4); a through hole is formed at the top of the support rod (17), and a second groove wheel (18) is installed in the through hole.