Plastic track paving device

By designing a plastic runway paving device including storage silo, discharge unit, scraping unit, finishing unit and compacting unit, the problem of inefficient manual operation in traditional construction methods is solved, and the automated construction of the plastic runway is realized, and the construction efficiency and quality are improved.

CN222758677UActive Publication Date: 2025-04-15HEILONGJIANG LONGJIAN ROAD & BRIDGE OF THIRD BRANCH
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Patent Information

Application Number
CN202421551485.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-15
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The traditional plastic runway construction method requires a lot of manual operation, and the automatic laying, scraping, repairing and compacting of plastic materials cannot be achieved, resulting in low construction efficiency and difficult to ensure quality.

Method used

A plastic runway paving device is designed, including mounting plates, storage silos, discharge units, scraping units, finishing units and compacting units. Through the combination of these units, the automatic spreading, scraping, finishing and compacting of plastic materials is realized.

Benefits of technology

The automatic construction of the plastic runway is realized, the construction efficiency is improved, the stability of construction quality is ensured, and the temperature and status of the plastic material are controlled in real time through the coordination of electric heating plates and mixing leaves to meet the paving requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic track paving device, and belongs to the technical field of plastic track construction equipment. The construction method is used for solving the problems that a traditional construction method cannot achieve automatic laying, slicking, trimming and compacting of plastic materials, the construction efficiency is low, and the construction quality is difficult to guarantee. Universal wheels are mounted on the mounting plate, a hook is arranged at the front end of the mounting plate, the rear end of the mounting plate is hinged to the compaction unit, a storage bin is mounted at the upper end of the mounting plate, a discharging opening in the lower end of the storage bin penetrates through the mounting plate and is vertically arranged downwards, the discharging unit is mounted on the storage bin, and a flow guide groove of the discharging unit is formed under the discharging opening. The slicking unit is installed on the storage bin and arranged at the rear end of the discharging unit, and the trimming units are installed on the left side wall and the right side wall of the installation plate and located at the rear end of the slicking unit. According to the utility model, automatic laying, slicking, trimming and compacting of plastic materials are realized, the construction efficiency is improved, the construction quality is ensured, and the device is simple in structure, convenient to operate and wide in application range, and has a very good market popularization prospect.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic runway construction equipment, in particular to a plastic runway paving device. Background Art

[0002] During the construction of a plastic track, it is usually necessary to evenly spread the plastic material at a predetermined location, level the surface and trim the edges. Traditional construction methods often require a lot of manual paving and compaction work, which results in low construction efficiency and difficulty in ensuring construction quality. Therefore, it is particularly important to develop a plastic track paving device with high automation and high construction efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a plastic track paving device to solve the problems that traditional construction methods often require a large amount of manual operation, cannot achieve automatic laying, leveling, trimming and compacting of plastic materials, have low construction efficiency, and are difficult to ensure construction quality.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a plastic track paving device, including a mounting plate, a storage bin, a discharge unit, a leveling unit, a trimming unit and a compacting unit, universal wheels are installed on the left and right outer walls of the mounting plate, a hook is provided at the front end of the mounting plate, the rear end of the mounting plate is hinged to the compacting unit, a storage bin is installed at the upper end of the mounting plate, the lower end of the storage bin is connected with a discharge port, the discharge port passes through the mounting plate and is vertically arranged downward, a flow regulating valve is provided on the discharge port, the discharge unit is installed on the storage bin and the guide groove of the discharge unit is arranged directly below the discharge port, the leveling unit is installed on the storage bin and at the rear end of the discharge unit, and the trimming unit is installed on the left and right side walls of the mounting plate and is located at the rear end of the leveling unit.

[0005] Furthermore, a rotating motor is installed in the middle of the upper end of the storage bin, the output end of the rotating motor is fixedly connected to one end of a rotating rod, the other end of the rotating rod penetrates into the storage bin, a plurality of stirring blades are arranged at the other end of the rotating rod, and an electric heating plate is arranged inside the wall of the storage bin.

[0006] Furthermore, the discharge unit includes a guide groove and multiple connecting rods. The left and right ends of the guide groove are fixedly connected to the side walls of the storage bin through multiple connecting rods. A groove is opened at the upper end of the guide groove, and a guide port is opened at the lower end. An electric gate is provided on the guide port, and a vibrator is provided on the outer wall of one end of the guide groove.

[0007] Furthermore, the scraping unit includes a scraper and two limiting telescopic rods. The scraper is vertically arranged along the left and right directions. The left and right ends of the scraper are fixedly connected to the side wall of the storage bin through the two limiting telescopic rods.

[0008] Furthermore, the trimming unit includes two disc-shaped cutter wheels, two limiting telescopic rods 2 and two limiting telescopic rods 3. The two disc-shaped cutter wheels are rotatably connected to one end of the corresponding limiting telescopic rod 2 respectively, the other ends of the two limiting telescopic rods 2 are fixedly connected to one end of the corresponding limiting telescopic rod 3 respectively, and the other ends of the two limiting telescopic rods 3 are fixedly connected to the left and right ends of the mounting plate respectively. Scrapers are provided on both sides of one end of each of the limiting telescopic rods 2, and the scrapers are arranged to fit the end faces of the corresponding disc-shaped cutter wheels.

[0009] Furthermore, the compaction unit includes a compaction roller and two hinged rods, one end of the two hinged rods are rotatably connected to the two ends of the rotating shaft of the compaction roller respectively, and the other ends of the two hinged rods are hinged to the rear end of the mounting plate, and the compaction roller is provided with anti-slip texture.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model realizes automatic paving, leveling, leveling and compacting of the plastic track by arranging a discharging unit, a leveling unit, a trimming unit and a compacting unit, thereby improving construction efficiency.

[0012] 2. The storage bin of the utility model is provided with an electric heating plate and a stirring function, which can control the temperature and state of the plastic material in real time, so that the plastic material meets the paving requirements and improves the construction efficiency.

[0013] 3. The heights of the scraper and the disc-shaped cutter wheel of the utility model can be adjusted to adapt to different construction environments and requirements, and the disc-shaped cutter wheel is equipped with a scraper for scraping off excess plastic material on the disc-shaped cutter wheel to prevent it from affecting the trimming effect.

[0014] 4. The compaction rubbing roller of the utility model is provided with anti-skid patterns, which can rub the anti-skid patterns of the plastic track while compacting, saving working time and improving working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 yes Figure 1 Left view of

[0017] Figure 3 is a cross-sectional view of the diversion trough;

[0018] Figure 4 is a cross-sectional view of a storage silo;

[0019] Figure 5 It is a structural schematic diagram of the trimming unit.

[0020] The names and reference numerals of the components involved in the above drawings are as follows:

[0021] 1. Mounting plate; 2. Universal wheel; 3. Hook; 4. Storage bin; 5. Feeding port; 6. Connecting rod; 7. Guide trough; 8. Vibrator; 9. Electric gate; 10. Limit telescopic rod 1; 11. Scraper; 12. Limit telescopic rod 2; 13. Disc cutter wheel; 14. Notch; 15. Guide port; 16. Limit telescopic rod 3; 17. Rotating motor; 18. Rotating rod; 19. Stirring blade; 20. Electric heating plate; 21. Scraper; 22. Articulated rod; 23. Compacting rubbing roller. DETAILED DESCRIPTION

[0022] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Specific implementation method: Figure 1-Figure 5 As shown, this embodiment discloses a plastic track paving device, including a mounting plate 1, a storage bin 4, a discharge unit, a leveling unit, a trimming unit and a compacting unit. Universal wheels 2 are installed on the left and right outer walls of the mounting plate 1. A hook 3 is provided at the front end of the mounting plate 1. The hook 3 is used to be hung with a driving device. The rear end of the mounting plate 1 is hinged to the compacting unit. A storage bin 4 is installed at the upper end of the mounting plate 1. The lower end of the storage bin 4 is connected with a discharge port 5. The discharge port 5 passes through the mounting plate 1 and is vertically arranged downward. A flow regulating valve is provided on the discharge unit, and the discharge unit is installed on the storage bin 4 and the guide groove 7 of the discharge unit is arranged directly below the discharge port 5. The leveling unit is installed on the storage bin 4 and at the rear end of the discharge unit. The trimming unit is installed on the left and right side walls of the mounting plate 1 and is located at the rear end of the leveling unit.

[0024] Furthermore, a rotating motor 17 is installed in the middle of the upper end of the storage bin 4, the output end of the rotating motor 17 is fixedly connected to one end of a rotating rod 18, the other end of the rotating rod 18 penetrates into the storage bin 4, a plurality of stirring blades 19 are provided at the other end of the rotating rod 18, and an electric heating plate 20 is provided in the wall of the storage bin 4.

[0025] Furthermore, the discharge unit includes a guide groove 7 and multiple connecting rods 6. The left and right ends of the guide groove 7 are fixedly connected to the side walls of the storage bin 4 through multiple connecting rods 6 respectively. A notch 14 is opened at the upper end of the guide groove 7, and a guide port 15 is opened at the lower end. An electric gate 9 is provided on the guide port 15. A vibrator 8 is provided on the outer wall of one end of the guide groove 7 to prevent the guide groove 7 from being blocked and to facilitate uniform material discharge.

[0026] Furthermore, the scraping unit includes a scraper 11 and two limiting telescopic rods 10. The scraper 11 is vertically arranged along the left and right directions. The left and right ends of the scraper 11 are fixedly connected to the side walls of the storage bin 4 through the two limiting telescopic rods 10 respectively.

[0027] Furthermore, the trimming unit includes two disc-shaped cutter wheels 13, two limiting telescopic rods 2 12 and two limiting telescopic rods 3 16. The two disc-shaped cutter wheels 13 are respectively rotatably connected to one end of the corresponding limiting telescopic rod 2 12, and the other ends of the two limiting telescopic rods 2 12 are respectively fixedly connected to one end of the corresponding limiting telescopic rod 3 16, and the other ends of the two limiting telescopic rods 3 16 are respectively fixedly connected to the left and right ends of the mounting plate 1. Scrapers 21 are provided on both sides of one end of each of the limiting telescopic rods 2 12. The scraper 21 is arranged to fit the end surface of the corresponding disc-shaped cutter wheel 13 for scraping off excess plastic material on the disc-shaped cutter wheel 13.

[0028] Furthermore, the compaction unit includes a compaction roller 23 and two hinged rods 22, one end of the two hinged rods 22 are rotatably connected to the two ends of the rotating shaft of the compaction roller 23, and the other ends of the two hinged rods 22 are hinged to the rear end of the mounting plate 1, and the compaction roller 23 is provided with anti-slip texture.

[0029] When working, the device of the utility model is moved to a predetermined construction position, and the position and angle of the device are adjusted by the universal wheels 2 .

[0030] The driving device is connected to the hook 3, and the driving device is started to move the device along a predetermined path.

[0031] The flow regulating valve is opened, and the plastic material falls evenly on the ground from the storage bin 4 through the discharge port 5 and the discharge unit. The outflow of the plastic material is controlled by adjusting the opening and closing size of the electric gate 9.

[0032] The scraper 11 in the scraping unit scrapes the plastic material that falls on the ground during the movement of the device. The scraping effect of the scraper can be adjusted by adjusting the height of the limit telescopic rod 10.

[0033] After the work is completed, the electric gate 9 is closed to close the diversion port 15, intercepting the excess plastic material to prevent the excessive outflow of the plastic material, ensuring that the plastic material is evenly laid, saving materials and avoiding waste.

[0034] After the plastic material solidifies, the compaction and rubbing roller 23 of the compaction unit is placed on the plastic material to be compacted, the driving device is restarted, and the plastic material is moved along the paving path. The disc cutter wheel 13 in the trimming unit trims the edges of both sides of the plastic runway during the movement of the device. The trimming effect and trimming width of the disc cutter wheel 13 are adjusted by adjusting the height of the limiting telescopic rod 2 12 and the length of the limiting telescopic rod 3 16. At the same time, the scrapers 21 on the two end surfaces of the disc cutter wheel 13 scrape off the excess plastic material on the cutter wheel, and the plastic material is compacted and rubbed with the anti-slip texture by the compaction and rubbing roller 23.

[0035] Through the above steps, the device of the utility model can complete the automatic paving, leveling and trimming of the plastic track.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent conditions of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A plastic track paving device, characterized in that: The utility model comprises a mounting plate (1), a material storage bin (4), a material discharge unit, a scraping unit, a trimming unit and a compacting unit. Universal wheels (2) are mounted on both left and right outer side walls of the mounting plate (1). A hook (3) is arranged at the front end of the mounting plate (1). The rear end of the mounting plate (1) is hinged to the compacting unit. A material storage bin (4) is mounted on the upper end of the mounting plate (1). The lower end of the material storage bin (4) is connected to a discharge port (5). The discharge port (5) passes through the mounting plate (1) and is arranged vertically downward. A flow regulating valve is arranged on the discharge unit. The material discharge unit is mounted on the material storage bin (4) and a guide groove (7) of the material discharge unit is arranged directly below the discharge port (5). The scraping unit is mounted on the material storage bin (4) and is arranged at the rear end of the material discharge unit. The trimming unit is mounted on the left and right side walls of the mounting plate (1) and is located at the rear end of the scraping unit.

2. A plastic track paving device according to claim 1, characterized in that: A rotating motor (17) is installed in the middle of the upper end of the storage bin (4); the output end of the rotating motor (17) is fixedly connected to one end of a rotating rod (18); the other end of the rotating rod (18) penetrates into the storage bin (4); a plurality of stirring blades (19) are arranged at the other end of the rotating rod (18); and an electric heating plate (20) is arranged in the wall of the storage bin (4).

3. A plastic track paving device according to claim 2, characterized in that: The discharge unit comprises a guide groove (7) and a plurality of connecting rods (6). The left and right ends of the guide groove (7) are fixedly connected to the side walls of the storage bin (4) through the plurality of connecting rods (6). The upper end of the guide groove (7) is provided with a notch (14), and the lower end is provided with a guide port (15). The guide port (15) is provided with an electric gate (9). A vibrator (8) is provided on the outer wall of one end of the guide groove (7).

4. The plastic track paving device according to claim 3, characterized in that: The scraping unit comprises a scraper (11) and two limiting telescopic rods (10). The scraper (11) is vertically arranged in the left-right direction. The left and right ends of the scraper (11) are respectively fixedly connected to the side wall of the storage bin (4) through the two limiting telescopic rods (10).

5. The plastic track paving device according to claim 4, characterized in that: The trimming unit comprises two disc-shaped cutter wheels (13), two limiting telescopic rods (12) and two limiting telescopic rods (16). The two disc-shaped cutter wheels (13) are respectively rotatably connected to one end of the corresponding limiting telescopic rods (12). The other ends of the two limiting telescopic rods (12) are respectively fixedly connected to one end of the corresponding limiting telescopic rods (16). The other ends of the two limiting telescopic rods (16) are respectively fixedly connected to the left and right ends of the mounting plate (1). Scrapers (21) are provided on both sides of one end of each limiting telescopic rod (12). The scrapers (21) are arranged to fit the end faces of the corresponding disc-shaped cutter wheels (13).

6. The plastic track paving device according to claim 5, characterized in that: The compacting unit comprises a compacting rubbing roller (23) and two hinged rods (22), one end of the two hinged rods (22) are respectively rotatably connected to the two ends of the rotating shaft of the compacting rubbing roller (23), the other ends of the two hinged rods (22) are hinged to the rear end of the mounting plate (1), and the compacting rubbing roller (23) is provided with anti-slip patterns.