Slag cooler capable of recycling waste heat

Abstract

The utility model discloses a slag cooler capable of recycling waste heat, which comprises a base, the base is fixedly connected with a mounting frame a, the mounting frame a is provided with a hopper, a guide frame is arranged in the hopper, the guide frame is provided with a hydraulic cylinder, the hydraulic cylinder is provided with a pressing frame, the pressing frame is positioned above a knife rest, and the knife rest is arranged on the base. Screens are installed on the two sides of the knife rest, a smashing shaft b is rotationally connected into the hopper and located on the left side of the smashing shaft a, the hopper communicates with the machine body through a discharging pipe, the machine body is rotationally connected with a heat exchange shell, a heat preservation shell is bonded to the heat exchange shell, and the heat preservation shell comprises phenolic foam, a heat insulation pad and aerogel. The hopper inner pressing frame, the knife rest, the crushing shaft a and the crushing shaft b are matched to scatter slag, and the heat exchange effect is good; the phenolic foam, the heat insulation pad and the aerogel are matched to achieve a good heat preservation effect, and heat loss is reduced.

Description

Technical Field

[0001] The utility model relates to a slag cooler capable of recycling waste heat, in particular to a slag cooler capable of recycling waste heat, belonging to the technical field of slag coolers. Background Art

[0002] Slag cooler is also called slag cooler. It is mainly composed of cylinder, slag inlet box, slag outlet box, power transmission device, chassis and electrical control system. The cylinder and partition frame adopt water-cooled wall structure. Slag guide plates are welded on the inner wall of the cylinder and the partition frame. The high-temperature slag discharged from the boiler is guided forward by spiral blades in the inner cylinder of the sleeve. The cooling water flows in the reverse direction in the jacket between the inner and outer cylinders to take away the heat. The cooling wind also continuously passes through the inner cylinder of the jacket to take away the heat, so that the slag is gradually cooled and the heat of the slag can be recycled.

[0003] The slag cooler in the prior art has the following disadvantages: 1. When the slag is transported into the slag cooler for heat exchange, some of the slag is combined to form large pieces of slag. During the continuous heat exchange process, the heat of the slag inside is relatively high, and it is not easy to exchange heat with the outside, which affects the heat exchange effect; 2. During the continuous heat exchange process of the slag cooler, the machine body continues to dissipate heat outward when it comes into contact with the outside air, causing partial heat loss. Therefore, improvements are made to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a slag cooler that can recycle waste heat in order to solve the above-mentioned problem. The pressure frame, knife frame, crushing shaft a and crushing shaft b in the hopper cooperate to break up the slag, and the heat exchange effect is good; the phenolic foam, insulation pad and aerogel cooperate to achieve a good thermal insulation effect and reduce heat loss.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a slag cooler capable of recycling waste heat, comprising a base, the base is fixedly connected with a mounting frame a, the mounting frame a is equipped with a hopper, a guide frame is installed in the hopper, a hydraulic cylinder is installed in the guide frame, a pressure frame is installed in the hydraulic cylinder, the pressure frame is located above the tool holder, screens are installed on both sides of the tool holder, a crushing shaft b is rotatably connected in the hopper, the crushing shaft b is located on the left side of the crushing shaft a, the hopper is communicated with the machine body through a discharge pipe, the machine body is rotatably connected with a heat exchange shell, the heat exchange shell is bonded with a heat insulation shell, and the heat insulation shell includes phenolic foam, heat insulation pad and aerogel.

[0006] Preferably, the knife holder is installed inside the hopper, the screen is installed on both sides of the hopper, the screen is located above the guide plate, and the guide plate is located above the crushing shaft b.

[0007] Preferably, the hopper is equipped with a motor, and the output end of the motor is fixedly connected to a crushing shaft b.

[0008] Preferably, the crushing shaft b is installed with a gear b, the gear b is meshedly connected with a gear a, and the gear a is installed with the crushing shaft a.

[0009] Preferably, the mounting frame a is equipped with an air outlet frame, and the air outlet frame is slidably connected to the organism.

[0010] Preferably, the machine body is rotatably connected to a mounting frame b, and the mounting frame b is equipped with a material discharge shell.

[0011] Preferably, the base is mounted with a heat exchange shell, the phenolic foam is bonded with a heat insulation pad, the heat insulation pad is bonded with an aerogel, and the aerogel is bonded with the heat exchange shell.

[0012] The beneficial effects of the utility model are:

[0013] The pressure frame, knife frame, crushing shaft a and crushing shaft b in the hopper cooperate to break up the slag, and the heat exchange effect is good; the slag is poured into the hopper, and is guided to both sides by the guide frame in the hopper, and contacts the screen after continuously sliding down along the guide frame. The screen can screen the slag, and small pieces of slag continue to fall down through the screen, and large pieces of slag cannot pass through the screen and slide down along the inclined screen to the knife frame. The hydraulic cylinder in the guide frame extends to push the connected pressure frame downward, and the downward movement of the pressure frame pushes the slag downward to be cut by the knife frame below, so that the slag can be cut into small pieces. The cut slag continues to move down to the crushing shaft, and the slag passing through the screen is also guided to the crushing shaft through the guide plate. The rotation of the motor drives the connected crushing shaft b to rotate, and the gear b on the crushing shaft b is engaged with the gear a on the crushing shaft a. The clockwise rotation of the crushing shaft b can drive the crushing shaft a to rotate counterclockwise, and the positions of the blades on the crushing shaft b and the blades on the crushing shaft a are staggered. The continuous rotation of the crushing shaft can crush the slag, break up the blocky slag, and exchange heat with the air and the external water when it is transported into the machine body for heat exchange, and the heat exchange effect is good.

[0014] The combination of phenolic foam, thermal insulation pad and aerogel can achieve good thermal insulation effect and reduce heat loss; the thermal insulation shell bonded to the surface of the heat exchange shell on the outside of the body is composed of phenolic foam, thermal insulation pad and aerogel. The fine nano-network structure of the aerogel effectively limits the propagation of local thermal excitation, has low thermal conductivity, and can achieve good thermal insulation effect. The thermal insulation pad on the outside of the aerogel is made of aluminum silicate fiber, which has low thermal conductivity, small heat capacity, excellent thermal stability and good thermal insulation performance. The phenolic foam bonded to the thermal insulation pad has low thermal conductivity and excellent thermal insulation performance, and can be combined with the thermal insulation pad and aerogel to achieve good thermal insulation effect and reduce heat loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of a partial cross-section structure of the body of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the hopper of the utility model;

[0018] Figure 4 It is a partial cross-sectional structural schematic diagram of the rear view of the utility model.

[0019] In the figure: 1. hopper; 2. mounting frame a; 3. insulation shell; 4. mounting frame b; 5. discharge shell; 6. base; 7. heat exchange shell; 8. machine body; 9. air outlet frame; 10. discharge pipe; 11. gear a; 12. gear b; 13. guide frame; 14. hydraulic cylinder; 15. press frame; 16. screen; 17. guide plate; 18. crushing shaft a; 19. crushing shaft b; 20. knife holder; 21. phenolic foam; 22. insulation pad; 23. aerogel; 24. motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1 Please refer to Figure 1-4 As shown, a slag cooler capable of recycling waste heat comprises a base 6, the base 6 is fixedly connected with a mounting frame a2, the base 6 can fix the position of the mounting frame a2, the mounting frame a2 is installed with a hopper 1, the mounting frame a2 can fix the position of the hopper 1, a guide frame 13 is installed in the hopper 1, the hopper 1 can fix the position of the guide frame 13, the guide frame 13 is installed with a hydraulic cylinder 14, the hydraulic cylinder 14 in the guide frame 13 telescopically drives a press frame 15 connected thereto to move downward or upward, the hydraulic cylinder 14 is installed with a press frame 15, the press frame 15 is located above a tool holder 20, the press frame 15 moves downward to extrude the slag so that it is cut by the tool holder 20, and the tool holder 20 Screens 16 are installed on both sides, and the screens 16 can screen the slag. The hopper 1 is rotatably connected to a crushing shaft b19, and the crushing shaft b19 is located on the left side of the crushing shaft a18. The crushing shaft b19 rotates clockwise, and the crushing shaft a18 rotates counterclockwise, and the positions of the blades on the crushing shaft b19 and the crushing shaft a18 are staggered. The hopper 1 is interconnected with the body 8 through a feed pipe 10, and the feed pipe 10 is inserted into the body 8. The body 8 is rotatably connected to a heat exchange shell 7, and the body 8 rotates in the heat exchange shell 7. The heat exchange shell 7 is bonded with an insulation shell 3, and the insulation shell 3 can have a good insulation effect. The insulation shell 3 includes phenolic foam 21, an insulation pad 22 and an aerogel 23.

[0022] Specifically, the tool holder 20 is installed inside the hopper 1, and the tool holder 20 is fixed inside the hopper 1, and can perform preliminary cutting on the slag. The screen 16 is installed on both sides of the hopper 1, and the screen 16 is located above the guide plate 17. The guide plate 17 can guide the slag screened by the screen 16, and the guide plate 17 is located above the crushing shaft b19.

[0023] Specifically, the hopper 1 is equipped with a motor 24, and the rotation of the motor 24 drives the connected crushing shaft b19 to rotate, and the output end of the motor 24 is fixedly connected to the crushing shaft b19.

[0024] Specifically, the crushing shaft b19 is equipped with a gear b12. The rotation of the crushing shaft b19 drives the connected gear b12 to rotate. The gear b12 is meshed and connected with the gear a11. The rotation of the gear b12 drives the gear a11 to rotate in the opposite direction. The gear a11 is equipped with a crushing shaft a18.

[0025] Specifically, the mounting frame a2 is installed with an air outlet frame 9, which is fixed at the position of the air outlet frame 9. The air outlet frame 9 slides on the surface of the body 8. The heat exchange air in the body 8 enters the air outlet frame 9 and moves out through the air outlet pipe. The air outlet frame 9 is slidably connected to the body 8.

[0026] Specifically, the machine body 8 is rotatably connected to a mounting frame b4, and the machine body 8 can rotate within the mounting frame b4. The mounting frame b4 is installed with a material discharge shell 5, and one end of the machine body 8 is inserted into the material discharge shell 5.

[0027] Example 2: Please refer to Figure 4 The difference between this embodiment and embodiment 1 is that: the base 6 is installed with a heat exchange shell 7, the base 6 can fix the position of the heat exchange shell 7 bonded to the insulation shell 3, the phenolic foam 21 is bonded with a thermal insulation pad 22, the thermal insulation pad 22 is bonded with an aerogel 23, the thermal insulation pad 22 is located between the phenolic foam 21 and the aerogel 23, and the aerogel 23 is bonded with the heat exchange shell 7.

[0028] When the utility model is in use, slag is poured into the hopper 1, guided to both sides by the guide frame 13 in the hopper 1, and contacts the screen 16 after continuously sliding down along the guide frame 13. The screen 16 can screen the slag, and small pieces of slag move down through the screen 16 and continue to fall. Large pieces of slag cannot pass through the screen 16 and then slide down along the inclined screen 16 to the knife holder 20. The hydraulic cylinder 14 in the guide frame 13 is extended to push the connected pressing frame 15 to move down. The pressing frame 15 moves down to push the slag to move down and is cut by the lower knife holder 20. The slag can be cut into small pieces. The cut slag continues to move down to the crushing shaft. The slag passing through the screen 16 is also guided to the crushing shaft through the guide plate 17. The motor 24 rotates to drive the connected crushing shaft b19 to rotate. The gear b12 on the crushing shaft b19 is meshed with the gear a11 on the crushing shaft a18. The clockwise rotation of the crushing shaft b19 can drive the crushing shaft a18 to rotate counterclockwise. The slag is crushed by the continuous rotation of the crushing shaft, and the blocky slag is broken up so that it can be transported into the machine body 8 for heat exchange and exchange heat with the air and the water outside, and the heat exchange effect is good. The heat-exchange shell 3 bonded to the surface of the heat-exchange shell 7 outside the machine body 8 is composed of phenolic foam 21, thermal insulation pad 22 and aerogel 23. The fine nano-network structure of the aerogel 23 effectively limits the propagation of local thermal excitation, has low thermal conductivity, and can have a good thermal insulation effect. The thermal insulation pad 22 outside the aerogel 23 is made of aluminum silicate fiber, which has low thermal conductivity, small heat capacity, excellent thermal stability and good thermal insulation performance. The phenolic foam 21 bonded to the thermal insulation pad 22 has a low thermal conductivity coefficient and excellent thermal insulation performance, and can cooperate with the thermal insulation pad 22 and the aerogel 23 to have a good thermal insulation effect and reduce heat loss.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A slag cooler capable of recovering waste heat, comprising a base (6), characterized in that: The base (6) is fixedly connected to a mounting frame a (2), a hopper (1) is mounted on the mounting frame a (2), a guide frame (13) is mounted in the hopper (1), a hydraulic cylinder (14) is mounted on the guide frame (13), a pressure frame (15) is mounted on the hydraulic cylinder (14), the pressure frame (15) is located above the knife frame (20), screens (16) are mounted on both sides of the knife frame (20), a crushing shaft b (19) is rotatably connected in the hopper (1), the crushing shaft b (19) is located on the left side of the crushing shaft a (18), the hopper (1) is interconnected with the machine body (8) through a feed pipe (10), the machine body (8) is rotatably connected to a heat exchange shell (7), the heat exchange shell (7) is bonded with a heat insulation shell (3), and the heat insulation shell (3) comprises phenolic foam (21), a heat insulation pad (22) and an aerogel (23).

2. A slag cooler capable of recovering waste heat according to claim 1, characterized in that: The knife holder (20) is installed inside the hopper (1), and the screen (16) is installed on both sides of the hopper (1). The screen (16) is located above the guide plate (17), and the guide plate (17) is located above the crushing shaft b (19).

3. The slag cooler capable of recovering waste heat according to claim 1, characterized in that: The hopper (1) is equipped with a motor (24), and the output end of the motor (24) is fixedly connected to a crushing shaft b (19).

4. The slag cooler capable of recovering waste heat according to claim 1, characterized in that: The crushing shaft b (19) is equipped with a gear b (12), the gear b (12) is meshedly connected with a gear a (11), and the gear a (11) is equipped with a crushing shaft a (18).

5. The slag cooler capable of recovering waste heat according to claim 1, characterized in that: The mounting frame a (2) is provided with an air outlet frame (9), and the air outlet frame (9) is slidably connected to the organism (8).

6. The slag cooler capable of recovering waste heat according to claim 1, characterized in that: The machine body (8) is rotatably connected to a mounting frame b (4), and a material discharge shell (5) is mounted on the mounting frame b (4).

7. The slag cooler capable of recovering waste heat according to claim 1, characterized in that: The base (6) is mounted with a heat exchange shell (7), the phenolic foam (21) is bonded with a heat insulation pad (22), the heat insulation pad (22) is bonded with an aerogel (23), and the aerogel (23) is bonded with the heat exchange shell (7).

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