Winding and flattening integrated equipment

Abstract

The utility model discloses a winding and flattening integrated device. The device comprises a workbench; the cutting mechanism is used for cutting off the materials; the winding mechanism is used for winding the materials; the flattening mechanism is used for flattening the wound materials; the carrying mechanism can carry materials wound by the winding mechanism to the flattening mechanism. The winding head of the equipment is matched with the bending piece and the cutting piece to wind and cut off materials, the materials are carried into the flattening mechanism through the carrying mechanism to be flattened after being wound, full-automatic winding and flattening integrated operation is achieved, the labor cost is saved, the automation degree is high, and the defective rate is effectively reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire winding, and particularly relates to a wire winding and flattening integrated device. Background Art

[0002] A winding machine is a machine that winds a certain flexible wire harness around a specific workpiece. Most electrical products require enameled wire to be made into an inductor coil, which requires a winding machine, such as the inductor coil on the motor rotor. The existing winding process is generally winding with a winding machine, and then the coil is manually flattened on a punch press, and then unloaded. This process equipment occupies a large area and has low efficiency. Such winding efficiency is low and its application is limited, and the winding process cannot be carried out continuously, which greatly hinders the further development of the enterprise. In the production process, the traditional flattening device has poor working effect, the product produced has low precision, and the defective rate is serious, which makes the overall production efficiency low, and each device works separately, and the integrity is poor. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide an integrated winding and flattening equipment. The winding head of the equipment cooperates with the bending parts and the cutting parts to wind the material and then cut it. After winding, the material is transported to the flattening mechanism through the conveying mechanism for flattening, realizing fully automated integrated winding and flattening operations, saving labor costs, having a high degree of automation, and effectively reducing the defective rate.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: a winding and flattening integrated device, the device comprising:

[0005] Workbench;

[0006] A cutting mechanism for cutting the material, wherein the cutting mechanism is arranged on the upper part of the workbench;

[0007] A winding mechanism for winding the material, wherein the winding mechanism is arranged on the upper part of the workbench through a first mounting frame;

[0008] A flattening mechanism for flattening the wound material, wherein the flattening mechanism is arranged on the upper part of the workbench;

[0009] The transporting mechanism can transport the material wound by the winding mechanism to the flattening mechanism.

[0010] Preferably, the winding mechanism comprises a module, a first driving member, a winding head, a second driving member, a second mounting frame, a first slide rail and a winding table, wherein the module is arranged on one side of the first mounting frame, the first driving member is arranged on one side of the module through a mounting plate, and the winding head is arranged at the output end of the first driving member;

[0011] The second mounting frame is arranged at the lower part of the workbench, the second driving member is arranged at the lower end of the second mounting frame, the first slide rail is slidably connected to one side of the second mounting frame, the lower end of the first slide rail is connected to the moving end of the second driving member, and the winding table is arranged on one side of the first slide rail.

[0012] Preferably, the cutting structure includes a third driving member, a first driving rod, a second driving rod and a third driving rod, the third driving member is arranged at the lower part of the workbench, the first driving rod and the third driving rod are arranged in parallel at the upper part of the workbench, the second driving rod is arranged between the first driving rod and the third driving rod, the first driving rod sleeve is provided with a first cam, and the third driving rod sleeve is provided with a second cam.

[0013] Preferably, the cutting structure further comprises a cutting piece and a bending piece;

[0014] The cutting piece includes a third mounting frame, a second slide rail and a cutter, wherein the third mounting frame is arranged on the upper part of the workbench, the second slide rail is slidably arranged on one side of the third mounting frame, and the cutter is arranged at one end of the second slide rail close to the winding head;

[0015] The bending part includes a fourth mounting frame, a third slide rail and a bending head. The fourth mounting frame is arranged on the upper part of the workbench, the third slide rail is slidably arranged on one side of the fourth mounting frame, and the bending head is arranged at one end of the third slide rail close to the winding head.

[0016] Preferably, the flattening mechanism comprises a fifth mounting frame, an upper pressing assembly and a lower pressing assembly;

[0017] The upper pressing assembly includes a fourth driving member, a fourth slide rail and an upper pressing head, wherein the fourth driving member is arranged on the upper part of the fifth mounting frame, the fourth slide rail is arranged at the moving end of the fourth driving member, the fourth slide rail is slidably connected to the fifth mounting frame, and the lower end of the fourth slide rail is connected to the upper pressing head;

[0018] The pressing assembly includes a fifth driving member, a mounting shell and a pressing head. The fifth driving member is arranged on one side of the fifth mounting frame, and the mounting shell is arranged on the other side of the fifth mounting frame. The pressing head and the mounting shell are connected by an elastic member. The moving end of the fifth driving member is provided with a driving inclined block, and the lower part of the pressing head is provided with a pulley.

[0019] Preferably, the transport mechanism includes a sixth driving member, a swing arm and a carrier, the sixth driving member is arranged on one side of the first mounting frame, the swing arm is arranged at the output end of the sixth driving member, and the carrier is arranged at an end of the swing arm away from the sixth driving member.

[0020] The beneficial effects of the utility model are as follows:

[0021] The winding head of the equipment cooperates with the bending and cutting parts to wind the material and then cut it. After winding, the material is transported to the flattening mechanism through the conveying mechanism for flattening, realizing fully automated winding and flattening integrated operation, saving labor costs, with a high degree of automation, and effectively reducing the defective rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model Figure 1 ;

[0023] Figure 2 yes Figure 1 A partial enlarged schematic diagram of

[0024] Figure 3 This is a schematic diagram of the overall structure of the utility model Figure 2 ;

[0025] Figure 4 yes Figure 3 A partial enlarged schematic diagram of .

[0026] The parts in the accompanying drawings are marked as follows:

[0027] 100. Workbench;

[0028] 200, cutting mechanism; 201, third driving member; 202, first driving rod; 203, second driving rod; 204, third driving rod; 205, first cam; 206, second cam; 207, cutting member; 2071, third mounting frame; 2072, second slide rail; 2073, cutter; 208, bending member; 2081, fourth mounting frame; 2082, third slide rail; 2083, bending head;

[0029] 300, winding mechanism; 301, module; 302, first driving member; 303, winding head; 304, second driving member; 305, second mounting frame; 306, first slide rail; 307, winding table;

[0030] 400, a first mounting frame;

[0031] 500, flattening mechanism; 501, fifth mounting frame; 502, upper pressing assembly; 5021, fourth driving member; 5022, fourth slide rail; 5023, upper pressing head; 503, lower pressing assembly; 5031, fifth driving member; 5032, mounting shell; 5033, lower pressing head; 5034, elastic member; 5035, driving inclined block; 5036, pulley;

[0032] 600, transport mechanism; 601, sixth driving member; 602, swing arm; 603, carrier. DETAILED DESCRIPTION

[0033] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0034] Embodiment: A winding and flattening integrated device, the device comprising:

[0035] Controller, workbench 100;

[0036] A cutting mechanism 200 for cutting the material, wherein the cutting mechanism 200 is arranged on the upper part of the workbench 100;

[0037] A winding mechanism 300 for winding the material, wherein the winding mechanism 300 is arranged on the upper part of the workbench 100 through a first mounting frame 400;

[0038] A flattening mechanism 500 for flattening the wound material, wherein the flattening mechanism 500 is disposed on the upper portion of the workbench 100;

[0039] The transport mechanism 600 can transport the material wound by the winding mechanism 300 to the flattening mechanism 500 .

[0040] The winding head of the equipment cooperates with the bending part 208 and the cutting part 207 to wind the material and then cut it. After winding, the material is transported to the flattening mechanism 500 through the conveying mechanism 600 for flattening, realizing fully automated winding and flattening integrated operation, saving labor costs, high degree of automation, and effectively reducing the defective rate.

[0041] Further, refer to Figure 2 As shown, the winding mechanism 300 includes a module 301, a first driving member 302, a winding head 303, a second driving member 304, a second mounting frame 305, a first slide rail 306 and a winding table 307. The module 301 is arranged on one side of the first mounting frame 400, the first driving member 302 is arranged on one side of the module 301 through a mounting plate, and the winding head 303 is arranged at the output end of the first driving member 302;

[0042] The module 301 controls the first driving member 302 to move upward or downward, and the first driving member 302 drives the winding head 303 to rotate a pile of materials for winding.

[0043] The second mounting frame 305 is arranged at the lower part of the workbench 100, the second driving member 304 is arranged at the lower end of the second mounting frame 305, the first slide rail 306 is slidably connected to one side of the second mounting frame 305, the lower end of the first slide rail 306 is connected to the moving end of the second driving member 304, and the winding table 307 is arranged on one side of the first slide rail 306.

[0044] The second driving member 304 drives the winding platform 307 to rise or fall through the first slide rail 306. When the first driving member 302 drives the winding head 303 to wind, the second driving member 304 drives the winding platform 307 to rise and cooperate with the winding head to wind.

[0045] In addition, the cutting structure includes a third driving member 201, a first driving rod 202, a second driving rod 203 and a third driving rod 204, the third driving member 201 is arranged at the lower part of the workbench 100, the first driving rod 202 and the third driving rod 204 are arranged in parallel at the upper part of the workbench 100, the second driving rod 203 is arranged between the first driving rod 202 and the third driving rod 204, the first driving rod 202 is provided with a first cam 205, and the third driving rod 204 is provided with a second cam 206; the third driving member 201 drives the first driving rod 202 to rotate, and the first driving rod 202 drives the third driving rod 204 to rotate through the second driving rod 203.

[0046] In addition, it should be noted that the cutting structure also includes a cutting piece 207 and a bending piece 208;

[0047] The cutting piece 207 includes a third mounting frame 2071, a second slide rail 2072 and a cutter 2073. The third mounting frame 2071 is arranged on the upper part of the workbench 100, the second slide rail 2072 is slidably arranged on one side of the third mounting frame 2071, and the cutter 2073 is arranged at one end of the second slide rail 2072 close to the winding head 303.

[0048] The bending member 208 includes a fourth mounting frame 2081, a third slide rail 2082 and a bending head 2083. The fourth mounting frame 2081 is arranged on the upper part of the workbench 100, the third slide rail 2082 is slidably arranged on one side of the fourth mounting frame 2081, and the bending head 2083 is arranged at one end of the third slide rail 2082 close to the winding head 303. The bending head 2083 is connected to the fourth mounting frame 2081 by a spring for easy resetting.

[0049] The transport mechanism 600 includes a sixth driving member 601, a swing arm 602 and a carrier 603. The sixth driving member 601 is arranged on one side of the first mounting frame 400, the swing arm 602 is arranged at the output end of the sixth driving member 601, and the carrier 603 is arranged at one end of the swing arm 602 away from the sixth driving member 601.

[0050] When the first driving member 302 drives the winding head 303 to wind, the third driving rod 204 drives the bending head 2083 to press against the material through the second cam 206 to prevent the wound material from being cut by the cutter 2073 and falling off the winding head 303. The first driving member 302 drives the cutter 2073 to cut off the wound material through the first cam 205. After the winding platform 307 descends, the sixth driving member 601 drives the carrier 603 to the bottom of the winding head 303. Then, the third driving rod 204 drives the bending head 2083 to leave the material through the second cam 206, and the wound material falls off to the upper part of the carrier 603.

[0051] It should be further explained that the flattening mechanism 500 includes a fifth mounting frame 501, an upper pressing assembly 502 and a lower pressing assembly 503;

[0052] The upper pressing assembly 502 includes a fourth driving member 5021, a fourth slide rail 5022 and an upper pressing head 5023, wherein the fourth driving member 5021 is arranged on the upper part of the fifth mounting frame 501, the fourth slide rail 5022 is arranged at the moving end of the fourth driving member 5021, the fourth slide rail 5022 is slidably connected to the fifth mounting frame 501, and the lower end of the fourth slide rail 5022 is connected to the upper pressing head 5023;

[0053] The pressing assembly 503 includes a fifth driving member 5031, a mounting shell 5032 and a pressing head 5033. The fifth driving member 5031 is arranged on one side of the fifth mounting frame 501, and the mounting shell 5032 is arranged on the other side of the fifth mounting frame 501. The pressing head 5033 and the mounting shell 5032 are connected by an elastic member 5034. The moving end of the fifth driving member 5031 is provided with a driving bevel 5035, and the lower part of the pressing head 5033 is provided with a pulley 5036.

[0054] The fourth driving member 5021 drives the upper pressing head 5023 to press the material above the carrier 603 from above, and the fifth driving member 5031 drives the lower pressing head 5033 to support the carrier 603 from below by driving the inclined block 5035, and cooperates with the upper pressing head 5023 to flatten the material.

[0055] The working principle of the utility model is as follows: the controller controls the winding mechanism 300 to wind the material, controls the cutting mechanism 200 to cut the material, controls the conveying mechanism 600 to convey the material wound by the winding mechanism 300 to the flattening mechanism 500, and finally the flattening mechanism 500 flattens the material.

[0056] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A winding and flattening integrated device, characterized in that: The equipment includes: Workbench; A cutting mechanism for cutting the material, wherein the cutting mechanism is arranged on the upper part of the workbench; A winding mechanism for winding the material, wherein the winding mechanism is arranged on the upper part of the workbench through a first mounting frame; A flattening mechanism for flattening the wound material, wherein the flattening mechanism is arranged on the upper part of the workbench; The transporting mechanism can transport the material wound by the winding mechanism to the flattening mechanism.

2. The integrated winding and flattening equipment according to claim 1, characterized in that: The winding mechanism comprises a module, a first driving member, a winding head, a second driving member, a second mounting frame, a first slide rail and a winding table, wherein the module is arranged on one side of the first mounting frame, the first driving member is arranged on one side of the module through a mounting plate, and the winding head is arranged at the output end of the first driving member; The second mounting frame is arranged at the lower part of the workbench, the second driving member is arranged at the lower end of the second mounting frame, the first slide rail is slidably connected to one side of the second mounting frame, the lower end of the first slide rail is connected to the moving end of the second driving member, and the winding table is arranged on one side of the first slide rail.

3. The integrated winding and flattening device according to claim 2, characterized in that: The cutting structure includes a third driving member, a first driving rod, a second driving rod and a third driving rod, the third driving member is arranged at the lower part of the workbench, the first driving rod and the third driving rod are arranged in parallel at the upper part of the workbench, the second driving rod is arranged between the first driving rod and the third driving rod, the first driving rod sleeve is provided with a first cam, and the third driving rod sleeve is provided with a second cam.

4. The integrated winding and flattening device according to claim 3, characterized in that: The cutting structure also includes a cutting piece and a bending piece; The cutting piece includes a third mounting frame, a second slide rail and a cutter, wherein the third mounting frame is arranged on the upper part of the workbench, the second slide rail is slidably arranged on one side of the third mounting frame, and the cutter is arranged at one end of the second slide rail close to the winding head; The bending part includes a fourth mounting frame, a third slide rail and a bending head. The fourth mounting frame is arranged on the upper part of the workbench, the third slide rail is slidably arranged on one side of the fourth mounting frame, and the bending head is arranged at one end of the third slide rail close to the winding head.

5. The integrated winding and flattening device according to claim 4, characterized in that: The flattening mechanism includes a fifth mounting frame, an upper pressing assembly and a lower pressing assembly; The upper pressing assembly includes a fourth driving member, a fourth slide rail and an upper pressing head, wherein the fourth driving member is arranged on the upper part of the fifth mounting frame, the fourth slide rail is arranged at the moving end of the fourth driving member, the fourth slide rail is slidably connected to the fifth mounting frame, and the lower end of the fourth slide rail is connected to the upper pressing head; The pressing assembly includes a fifth driving member, a mounting shell and a pressing head. The fifth driving member is arranged on one side of the fifth mounting frame, and the mounting shell is arranged on the other side of the fifth mounting frame. The pressing head and the mounting shell are connected by an elastic member. The moving end of the fifth driving member is provided with a driving inclined block, and the lower part of the pressing head is provided with a pulley.

6. The integrated winding and flattening equipment according to claim 5, characterized in that: The transport mechanism includes a sixth driving member, a swing arm and a carrier, wherein the sixth driving member is arranged on one side of the first mounting frame, the swing arm is arranged at the output end of the sixth driving member, and the carrier is arranged at one end of the swing arm away from the sixth driving member.

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