Ice cream chocolate dip-coating device applied to laboratory

By designing an ice cream chocolate dip coating device for laboratory use, using a servo motor and automatic control system, the problems of low manual operation efficiency and unstable quality in the prior art are solved, and efficient and stable ice cream chocolate dip coating effect is achieved.

CN222764715UActive Publication Date: 2025-04-18XUNJIN INTELLIGENT EQUIP (DALIAN) CO LTD
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Patent Information

Application Number
CN202421672139.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-04-18
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the prior art, the ice cream research and development laboratory relies on manual operations on the chocolate dip coating process of ice cream, resulting in low efficiency and difficulty in ensuring the stability and consistency of the dip coating quality.

Method used

A laboratory-application ice cream chocolate dip coating device is designed. Through the cooperation of servo motor, screw, lifting seat and clip rack, the automatic lifting of ice cream and the automatic coating of chocolate liquid in the chocolate dip coating cylinder are realized. The controller is used to set and control the dip coating speed and time.

Benefits of technology

It improves the convenience and efficiency of the ice cream chocolate dip coating experiment, ensures the stability and consistency of the dip coating quality, and reduces the need for manual intervention.

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Abstract

The utility model discloses an ice cream chocolate dip-coating device applied to a laboratory, which comprises a base, a rack is arranged on one side of the top of the base, a connecting frame is fixedly connected to the top of one side of the rack, a sliding table is fixedly connected to one side, far away from the rack, of the connecting frame, a first servo motor is arranged on the top of the sliding table, and a second servo motor is arranged on the top of the sliding table. And a screw rod is rotationally connected to the interior of the sliding table, the output end of the first servo motor is in transmission connection with the screw rod, a lifting seat is arranged in the sliding table, and the lifting seat is in threaded connection with the screw rod. The utility model relates to the technical field of ice cream research and development test equipment, and solves the problems that in the prior art, some experimental processes of ice cream in an ice cream research and development laboratory are manually carried out, for example, the dip-coating speed, dip-coating duration and other operation tests of ice cream chocolate dip-coating depend on manual judgment and experience adjustment, the efficiency is low, and the test time is short. And the stability and the consistency of the ice cream dip-coating quality are difficult to guarantee.
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Description

Technical Field

[0001] The utility model relates to the technical field of ice cream research and development test equipment, in particular to an ice cream chocolate dipping device for laboratory application. Background Art

[0002] Before batch production of chocolate ice cream, it is necessary to conduct a chocolate dipping experiment on the ice cream in the laboratory in advance in order to test parameters such as dipping ratio, speed and cooling effect, and obtain relevant parameters for ice cream production to ensure that the final product after batch production can achieve the expected quality and taste. In the existing technology, some experimental processes for ice cream in the ice cream research and development laboratory are carried out manually. For example, operational tests such as the dipping speed and dipping time of ice cream chocolate dipping rely on manual judgment and experience adjustment, which is not only inefficient but also difficult to ensure the stability and consistency of the ice cream dipping quality. Summary of the invention

[0003] In view of the shortcomings of the prior art, the utility model provides a laboratory application ice cream chocolate dipping device, which solves the problem that in the prior art, some experimental processes on ice cream in the ice cream research and development laboratory are all carried out manually. For example, the dipping speed, dipping time and other operational tests of ice cream chocolate dipping all rely on manual judgment and experience adjustment, which is not only inefficient but also difficult to ensure the stability and consistency of the ice cream dipping quality.

[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a laboratory application ice cream chocolate dipping device, including a base, a frame is arranged on the top side of the base, a connecting frame is fixedly connected to the top of one side of the frame, a slide is fixedly connected to the side of the connecting frame away from the frame, a first servo motor is installed on the top of the slide, a screw is rotatably connected inside the slide, the output end of the first servo motor is transmission-connected to the screw, a lifting seat is arranged inside the slide, the lifting seat is threadedly connected to the screw, and a clamp frame is fixedly connected to the side of the lifting seat away from the slide. The clamp frame is rotatably connected to a clamp spring sheet inside, a limit rod is provided at the top of the clamp spring sheet, the limit rod is cooperatively connected to the clamp spring sheet, a torsion spring is provided inside the clamp frame, the two ends of the torsion spring are respectively pressed against the clamp frame and the clamp spring sheet, a clamp plate is provided on the side of the clamp spring sheet close to the slide, a popsicle stick is cooperatively connected to the lower part of the inner part of the clamp frame, the clamp plate is cooperatively connected to the popsicle stick, a chocolate dipping cylinder is provided on the top of the base below the clamp frame, a controller is provided on one side of the frame, and the first servo motor is electrically connected to the controller.

[0005] Preferably, an outer sleeve is provided on the outside of the chocolate dipping cylinder, a second servo motor is provided at the bottom of the chocolate dipping cylinder, a stirring blade is rotatably connected to the bottom of the inner wall of the chocolate dipping cylinder, the output end of the second servo motor is transmission-connected to the stirring blade, and the second servo motor is electrically connected to the controller through a connection port.

[0006] Preferably, heating wires are equidistantly arranged on the side where the chocolate dipping cylinder and the outer sleeve are close to each other, a temperature sensor is arranged at the bottom of the inner wall of the chocolate dipping cylinder, and the heating wires and the temperature sensor are electrically connected to the controller through a connection port.

[0007] Preferably, a limit seat is provided on the top of the base below the clamp frame, and the limit seat is cooperatively connected with the outer sleeve.

[0008] Preferably, leveling feet are equidistantly arranged on both sides of the bottom of the base.

[0009] The utility model provides a laboratory application ice cream chocolate dipping device. It has the following beneficial effects: the laboratory application ice cream chocolate dipping device, through the cooperation between the base, the frame, the connecting frame, the slide, the first servo motor, the screw, the lifting seat, the clamp frame, the clamp spring, the limit rod, the torsion spring, the clamp plate, the ice cream stick, the chocolate dipping barrel and the controller, the ice cream stick of the ice cream is clamped and fixed by the convex part of the clamp plate and the clamp frame, and the first servo motor is controlled to drive the lifting seat and the clamp frame to drive the ice cream to lift at a uniform speed, so that the ice cream can be stably immersed in the chocolate liquid in the chocolate dipping barrel, and the speed, direction and driving time of the first servo motor are set by the controller, so that the lifting, lifting speed and lifting time of the ice cream can be controlled, and then the chocolate dipping speed and dipping time of the ice cream can be automatically controlled, so that the convenience and efficiency of the chocolate dipping experiment of the ice cream can be improved, and the stability and consistency of the chocolate dipping of the ice cream can be ensured, so that it is more convenient to perform the dipping experiment of the ice cream chocolate in the laboratory.

[0010] Through the coordination among the chocolate dipping cylinder, the controller, the outer sleeve, the second servo motor, the stirring blades and the connecting port, the second servo motor is controlled by the controller to drive the stirring blades to rotate, so that the stirring blades can produce a rotating stirring effect on the chocolate liquid, thereby ensuring the fluidity and uniformity of the chocolate liquid, and effectively preventing the chocolate from forming blocks or lumps during the dipping process, thereby ensuring the uniformity and aesthetics of the chocolate dipping of the ice cream. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 for Figure 1A partial enlarged view of the middle A area;

[0013] Figure 3 for Figure 1 A partial enlarged view of area B in the middle.

[0014] In the figure: 1. base; 2. frame; 3. connecting frame; 4. slide; 5. first servo motor; 6. screw; 7. lifting seat; 8. clamp frame; 9. clip spring; 10. limit rod; 11. torsion spring; 12. clamp; 13. popsicle stick; 14. chocolate dipping cylinder; 15. controller; 16. outer sleeve; 17. second servo motor; 18. stirring blade; 19. connection port; 20. heating wire; 21. temperature sensor; 22. limit seat; 23. leveling foot. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] In the prior art, some experimental processes for ice cream in ice cream research and development laboratories are carried out manually. For example, the dipping speed and duration of chocolate dipping of ice cream rely on manual judgment and experience-based adjustment, which is not only inefficient but also difficult to ensure the stability and consistency of the quality of the ice cream dipping.

[0017] In view of this, the utility model provides a laboratory application of an ice cream chocolate dipping device, which cooperates with a base, a frame, a connecting frame, a slide, a first servo motor, a screw, a lifting seat, a clamp frame, a clamp spring, a limit rod, a torsion spring, a clamp plate, an ice cream stick, a chocolate dipping barrel and a controller. The ice cream stick of the ice cream is clamped and fixed by the raised part of the clamp plate and the clamp frame, and the first servo motor is controlled to drive the lifting seat and the clamp frame to drive the ice cream to lift and lower at a uniform speed, so that the ice cream is stably immersed in the chocolate liquid in the chocolate dipping barrel, and the speed, direction and driving time of the first servo motor are set by the controller, so that the lifting, lifting speed and lifting time point of the ice cream can be controlled, so as to realize automatic control of the chocolate dipping speed and dipping time of the ice cream, improve the convenience and efficiency of the chocolate dipping experiment of the ice cream, and ensure the stability and consistency of the chocolate dipping of the ice cream.

[0018] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0019] Depend on Figure 1-3 It can be seen that a laboratory application ice cream chocolate dipping device includes a base 1, a frame 2 is arranged on one side of the top of the base 1, a connecting frame 3 is fixedly connected to the top of one side of the frame 2, a slide 4 is fixedly connected to the connecting frame 3 on the side away from the frame 2, a first servo motor 5 is installed on the top of the slide 4, a screw 6 is rotatably connected inside the slide 4, the output end of the first servo motor 5 is transmission-connected to the screw 6, a lifting seat 7 is arranged inside the slide 4, the lifting seat 7 is threadedly connected to the screw 6, a clamp frame 8 is fixedly connected to the side of the lifting seat 7 away from the slide 4, a clamp spring 9 is rotatably connected inside the clamp frame 8, a limit rod 10 is arranged on the top of the clamp spring 9 of the clamp frame 8, the limit rod 10 is cooperatively connected to the clamp spring 9, a torsion spring 11 is arranged inside the clamp frame 8, The torsion spring 11 gives elastic force to the clamping spring 9 close to the limit rod 10, and the two ends of the torsion spring 11 are respectively pressed against the clamp frame 8 and the clamping spring 9. A clamping plate 12 is provided on the side of the clamping spring 9 close to the slide 4. An ice cream stick 13 is connected to the lower part of the clamp frame 8. The clamping plate 12 is connected to the ice cream stick 13. A chocolate dipping cylinder 14 is provided on the top of the base 1 below the clamp frame 8. The interior of the chocolate dipping cylinder 14 is used to put chocolate liquid. A controller 15 is provided on one side of the frame 2. The controller 15 is used to control various electrical components of the dipping device, and at the same time, statistics are performed on information parameters such as chocolate temperature, ice cream lifting speed and dipping time, so that the staff can obtain relevant parameters of the ice cream dipping experiment. The first servo motor 5 is electrically connected to the controller 15;

[0020] In the specific implementation process, it is worth pointing out that the base 1 is used to support the dipping device. Through the cooperation between the base 1, the frame 2, the connecting frame 3 and the slide 4, the vertically arranged slide 4 is fixed above the base 1. Through the cooperation between the slide 4, the first servo motor 5, the screw 6, the lifting seat 7, the clamp frame 8 and the controller 15, the first servo motor 5 is controlled to drive the screw 6 to rotate, so that the lifting seat 7 and the clamp frame 8 are stably and uniformly lifted and lowered inside the slide 4. At the same time, the speed, direction and driving time of the first servo motor 5 can be set by the controller 15, so that the lifting and lowering of the lifting seat 7 and the clamp frame 8 can be controlled. The lowering speed and the lifting and lowering time points are controlled, the torsion spring 11 gives the clamping spring piece 9 an elastic force to approach the limit rod 10, through the cooperation among the clamp frame 8, the clamping spring piece 9, the limit rod 10, the torsion spring 11, the clamping plate 12 and the popsicle stick 13, by pressing the clamping spring piece 9 downward, the clamping spring piece 9 and the clamping plate 12 rotate around the shaft rod, and the torsion spring 11 is compressed, and the popsicle stick 13 is inserted into the gap between the clamping plate 12 and the clamp frame 8, the clamping spring piece 9 is released, and the clamping spring piece 9 and the clamping plate 12 are reset under the action of the torsion spring 11, so that the raised part of the clamping plate 12 and the clamp frame 8 clamp and fix the popsicle stick 13, so that the popsicle is clamped in the clamp. The bottom of the frame 8 is fixed, the interior of the chocolate dipping barrel 14 is used to put chocolate liquid, the controller 15 is used to control the electrical components of the dipping device, and at the same time, the information parameters such as chocolate temperature, ice cream lifting speed and dipping time are counted, so that the staff can obtain the relevant parameters of the ice cream dipping experiment. Through the cooperation between the base 1, the frame 2, the connecting frame 3, the slide 4, the first servo motor 5, the screw 6, the lifting seat 7, the clamp frame 8, the clamp spring 9, the limit rod 10, the torsion spring 11, the clamp plate 12, the ice cream stick 13, the chocolate dipping barrel 14 and the controller 15, the convex part of the clamp plate 12 and the clamp frame 8 are used to control the ice cream stick 13 of the ice cream. The ice cream is clamped and fixed, and the lifting seat 7 and the clamp frame 8 are driven to lift the ice cream at a uniform speed by controlling the first servo motor 5, so that the ice cream is stably immersed in the chocolate liquid in the chocolate dipping cylinder 14, and the speed, direction and driving time of the first servo motor 5 are set by the controller 15, so that the lifting, lifting speed and lifting time of the ice cream can be controlled, so as to realize automatic control of the chocolate dipping speed and dipping time of the ice cream, improve the convenience and efficiency of the chocolate dipping experiment of the ice cream, and ensure the stability and consistency of the chocolate dipping of the ice cream, wherein the specific models of the first servo motor 5 and the controller 15 are not limited, and can meet the use requirements;

[0021] Furthermore, an outer sleeve 16 is provided on the outside of the chocolate dipping cylinder 14, a second servo motor 17 is provided at the bottom of the chocolate dipping cylinder 14, a stirring blade 18 is rotatably connected to the bottom of the inner wall of the chocolate dipping cylinder 14, an output end of the second servo motor 17 is transmission-connected to the stirring blade 18, and the second servo motor 17 is electrically connected to the controller 15 through a connection port 19;

[0022] In the specific implementation process, it is worth pointing out that, through the cooperation among the chocolate dipping cylinder 14, the outer sleeve 16, the second servo motor 17 and the stirring blade 18, the stirring blade 18 is driven to rotate by controlling the second servo motor 17, so that the stirring blade 18 can produce a rotating stirring effect in the chocolate dipping cylinder 14, thereby ensuring the fluidity and uniformity of the chocolate liquid. Through the cooperation among the chocolate dipping cylinder 14, the controller 15, the outer sleeve 16, the second servo motor 17 and the connecting port 19, an interface structure is correspondingly provided at the bottom of the outer sleeve 16 and the top of the base 1. By connecting the two connecting ports 19, the controller 15 can be connected to the chocolate. The second servo motor 17 in the chocolate dipping barrel 14 is connected to other electrical parts. Through the cooperation among the chocolate dipping barrel 14, the controller 15, the outer sleeve 16, the second servo motor 17, the stirring blade 18 and the connection port 19, the controller 15 controls the second servo motor 17 to drive the stirring blade 18 to rotate, so that the stirring blade 18 can produce a rotating stirring effect on the chocolate liquid, thereby ensuring the fluidity and uniformity of the chocolate liquid, effectively preventing the chocolate from forming lumps or lumps during the dipping process, and ensuring the uniformity and aesthetics of the chocolate dipping of the ice cream. The specific models of the second servo motor 17 and the connection port 19 are not limited, and can meet the use requirements.

[0023] Furthermore, a heating wire 20 is equidistantly arranged on one side where the chocolate dipping cylinder 14 and the outer sleeve 16 are close to each other, and a temperature sensor 21 is arranged at the bottom of the inner wall of the chocolate dipping cylinder 14, and both the heating wire 20 and the temperature sensor 21 are electrically connected to the controller 15 through the connection port 19;

[0024] In the specific implementation process, it is worth pointing out that, through the cooperation between the chocolate dipping barrel 14, the outer sleeve 16, the controller 15, the connection port 19, the heating wire 20 and the temperature sensor 21, the temperature of the chocolate in the fluid state is sensed by the temperature sensor 21, and the sensing signal is transmitted to the controller 15 in real time. The controller 15 compares the sensed temperature with the preset temperature. If the temperature of the chocolate is not within the preset temperature range, the controller 15 automatically adjusts the working state of the heating wire 20 to increase or decrease the temperature of the chocolate to keep it in an ideal temperature range, thereby ensuring that the chocolate in the chocolate dipping barrel 14 always maintains fluidity and a good coating effect. The specific models of the heating wire 20 and the temperature sensor 21 are not limited, and they can meet the use requirements.

[0025] Furthermore, a limit seat 22 is provided at the top of the base 1 below the clamp frame 8, and the limit seat 22 is connected with the outer sleeve 16;

[0026] In the specific implementation process, it is worth pointing out that, through the cooperation between the base 1, the outer sleeve 16 and the limiting seat 22, by placing the chocolate dipping cylinder 14 into the limiting seat 22, the outer sleeve 16 is limited in the limiting seat 22, thereby improving the stability of the chocolate dipping cylinder 14;

[0027] Furthermore, leveling feet 23 are equidistantly arranged on both sides of the bottom of the base 1, and the leveling feet 23 are used to support the dipping device, and the dipping device is leveled by rotating the leveling feet 23;

[0028] In the specific implementation process, it is worth pointing out that the leveling foot 23 is used to support the dipping device, and the dipping device is leveled by rotating the leveling foot 23 to ensure stability and uniformity during the dipping process.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0030] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laboratory application ice cream chocolate dipping device, comprising a base (1), characterized in that: A frame (2) is arranged on one side of the top of the base (1), a connecting frame (3) is fixedly connected to the top of one side of the frame (2), a slide (4) is fixedly connected to the side of the connecting frame (3) away from the frame (2), a first servo motor (5) is installed on the top of the slide (4), a screw rod (6) is rotatably connected inside the slide (4), an output end of the first servo motor (5) is transmission-connected to the screw rod (6), a lifting seat (7) is arranged inside the slide (4), the lifting seat (7) is threadedly connected to the screw rod (6), a clamp frame (8) is fixedly connected to the side of the lifting seat (7) away from the slide (4), a clamp spring clip (9) is rotatably connected inside the clamp frame (8), and the clamp frame (8) is located on the clamp spring clip A limiting rod (10) is arranged at the top of the clamp frame (9), and the limiting rod (10) is connected with the clamp spring (9). A torsion spring (11) is arranged inside the clamp frame (8), and the two ends of the torsion spring (11) are respectively pressed against the clamp frame (8) and the clamp spring (9). A clamp plate (12) is arranged on the side of the clamp spring (9) close to the slide (4). An ice cream stick (13) is connected at the bottom of the inside of the clamp frame (8), and the clamp plate (12) is connected with the ice cream stick (13). A chocolate dipping cylinder (14) is arranged at the top of the base (1) below the clamp frame (8), and a controller (15) is arranged on one side of the frame (2). The first servo motor (5) is electrically connected to the controller (15).

2. The laboratory application ice cream chocolate dipping device according to claim 1, characterized in that: An outer sleeve (16) is arranged outside the chocolate dipping cylinder (14), a second servo motor (17) is arranged at the bottom of the chocolate dipping cylinder (14), a stirring blade (18) is rotatably connected to the bottom of the inner wall of the chocolate dipping cylinder (14), an output end of the second servo motor (17) is transmission-connected to the stirring blade (18), and the second servo motor (17) is electrically connected to the controller (15) via a connection port (19).

3. The laboratory application ice cream chocolate dipping device according to claim 2, characterized in that: Heating wires (20) are equidistantly arranged on one side of the chocolate dipping cylinder (14) and the outer sleeve (16) that are close to each other, and a temperature sensor (21) is arranged at the bottom of the inner wall of the chocolate dipping cylinder (14). Both the heating wires (20) and the temperature sensor (21) are electrically connected to the controller (15) via a connection port (19).

4. The laboratory application ice cream chocolate dipping device according to claim 2, characterized in that: A limit seat (22) is provided at the top of the base (1) below the clamp frame (8), and the limit seat (22) is connected in a cooperative manner with the outer sleeve (16).

5. The laboratory application ice cream chocolate dipping device according to claim 1, characterized in that: Leveling feet (23) are equidistantly arranged on both sides of the bottom of the base (1).