Valve part cleaning device
By designing a valve part cleaning device, using water tanks, support shells, rubber cylinders, flushing components and drive components, the problem of waste and poor cleaning effects in the existing technology is solved, and comprehensive cleaning of valve parts and water resources are achieved.
Patent Information
- Application Number
- CN202421490934.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the prior art, when cleaning valve parts, direct use of water flow to flush will cause waste of water resources, and it is difficult to fully clean the parts in a single direction.
A valve part cleaning device is designed, including a water tank, a support shell, a rubber cylinder, a flushing assembly and a driving assembly. The clean water is stored through the water tank, and the support shell and a rubber cylinder are isolated for sewage. The flushing assembly and a driving assembly achieve comprehensive flushing and rotary cleaning of the parts.
Effectively isolate and recycle cleaning water, reduce waste of water resources, achieve comprehensive cleaning of valve parts, and improve cleaning effect.
Smart Images

Figure CN222766822U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve parts cleaning, in particular to a valve parts cleaning device. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. Valves are usually composed of valve bodies, valve covers, valve seats, opening and closing parts, drive mechanisms, seals and fasteners. Valve parts cleaning mainly focuses on the cleaning of the valve components after disassembly.
[0003] Existing valve parts cleaning methods mostly use water flow to directly flush the parts, which will cause a waste of water resources. It is difficult for the parts to be fully cleaned by water flow in a single direction, and the cleaning effect is limited. If the valve parts are cleaned by direct immersion, a large amount of pollutants will be mixed in the cleaning water in a short period of time, and the valve parts soaked in sewage will also affect the cleaning effect. Utility Model Content
[0004] The utility model provides a valve parts cleaning device, aiming to solve the problem that directly using water flow to wash parts will cause water resource waste, and water flow in a single direction is difficult to fully clean the parts.
[0005] To solve the above problems, the utility model is implemented as follows: a valve parts cleaning device comprises: a base; a water tank, the water tank is fixed on the top of the base, the water tank is used to store clean cleaning water; a support shell, the support shell is installed on the top of the water tank, the support shell is used to collect sewage, and a plurality of vertically distributed electric telescopic rods are fixedly installed on the outer wall of the support shell; a rubber cylinder, the rubber cylinder is fixed on the top of the support shell and has a gap with the inner bottom surface of the support shell; a support ring, the support ring is fixed on the top of the rubber cylinder, the support ring is fixedly connected to the output rods of the plurality of electric telescopic rods; a placement cylinder, the placement cylinder is arranged in the support ring, the placement cylinder is used to store valve parts, and a block is detachably installed on the placement cylinder; a flushing assembly, the flushing assembly is arranged on the base, the flushing assembly is used to flush impurities on the surface of valve parts; a driving assembly, the driving assembly is arranged on the support ring, and the driving assembly is used to drive the placement cylinder to rotate.
[0006] Preferably, the flushing assembly includes a first water pump, a drainage pipe and a plurality of nozzles, the first water pump is fixed to the base by a column, the drainage pipe is fixed to the drainage end of the first water pump and extends into the support ring, the placement tube is rotatably sleeved outside the drainage pipe, the plurality of nozzles are arranged on the drainage pipe, the liquid inlet end of the first water pump extends into the rubber tube, the liquid inlet end of the first water pump is installed with a filter sleeve, and the drainage pipe is provided with a hose section.
[0007] Preferably, the driving assembly includes a mounting frame, a driving roller and a motor. The mounting frame is fixed to the top of the support ring through an L-shaped plate. The driving roller is rotatably mounted on the mounting frame. The motor is fixed on the L-shaped plate. The output shaft of the motor is fixedly connected to the driving roller. The roller surface of the driving roller is in contact with the placement cylinder, and a plurality of mesh holes are provided on the placement cylinder.
[0008] Preferably, an isolation plate located below the rubber tube is fixed in the support shell, and a plurality of ultrasonic patches are provided on the bottom inner wall of the support shell, and the plurality of ultrasonic patches are all located at the bottom of the isolation plate.
[0009] Preferably, a second water pump is provided in the water tank, a replenishing tube is fixed to the discharge end of the second water pump, the replenishing tube extends into the rubber tube, support plates are provided on both sides of the placement tube, and the two support plates are rotatably mounted on the discharge tube.
[0010] Preferably, a third water pump is fixed on the base, the discharge end of the third water pump extends into the water tank, a connecting pipe is fixed to the inlet end of the third water pump, the connecting pipe extends into the rubber tube, a filter is provided on the connecting pipe, and electric valves are provided on the discharge pipe, the replenishing pipe and the connecting pipe.
[0011] Preferably, the filter element consists of a top cover, a fixed cylinder, a mesh cylinder, a filter plate and a handle, the top cover and the fixed cylinder are both installed on a connecting pipe, the top cover and the fixed cylinder are connected by bolts, the mesh cylinder is placed in the fixed cylinder, the mesh cylinder is filled with filter material, the filter plate is fixed on the top of the mesh cylinder, and the handle is installed on the top of the filter plate.
[0012] Compared with the related art, the valve parts cleaning device provided by the utility model has the following beneficial effects:
[0013] Compared with the prior art, the valve parts cleaning device provided in this solution can isolate and store clean water and dirty water by arranging a water tank, a supporting shell and a rubber cylinder, can remove more obvious impurities on the surface of parts by arranging a flushing component, can drive the placement cylinder to rotate by arranging a driving component to increase the comprehensiveness of flushing, can emit ultrasonic waves by arranging an ultrasonic patch, so that the parts immersed in the clean water in the supporting shell can be cleaned, and can realize water circulation in each space by arranging a first water pump, a second water pump and a third water pump, thereby ensuring the cleaning effect while saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main cross-sectional structure of a valve parts cleaning device provided by the utility model;
[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the filter element in the utility model;
[0016] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0017] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the placement tube in the utility model.
[0018] Figure numerals: 1. base; 2. water tank; 3. support shell; 4. rubber tube; 5. support ring; 6. placement tube; 7. block; 8. isolation plate; 9. ultrasonic patch; 10. electric telescopic rod; 11. first water pump; 12. discharge pipe; 13. nozzle; 14. mounting frame; 15. driving roller; 16. motor; 17. second water pump; 18. replenishing tube; 19. third water pump; 20. connecting pipe; 21. filter element; 22. top cover; 23. fixing tube; 24. mesh tube; 25. filter plate; 26. handle; 27. support plate. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The utility model provides a valve parts cleaning device, such as Figure 1-4 As shown, the valve parts cleaning device includes: a base 1; a water tank 2, the water tank 2 is fixed on the top of the base 1, and the water tank 2 is used to store clean cleaning water; a support shell 3, the support shell 3 is installed on the top of the water tank 2, the support shell 3 is used to collect sewage, and a plurality of vertically distributed electric telescopic rods 10 are fixedly installed on the outer wall of the support shell 3; a rubber cylinder 4, the rubber cylinder 4 is fixed on the top of the support shell 3 and a gap is left with the inner bottom surface of the support shell; a support ring 5, the support ring 5 is fixed on the top of the rubber cylinder 4, and the support ring 5 is fixedly connected to the output rods of the plurality of electric telescopic rods 10; a placement cylinder 6, the placement cylinder 6 is arranged in the support ring 5, the placement cylinder 6 is used to store valve parts, and a block 7 is detachably installed on the placement cylinder 6; a flushing assembly, the flushing assembly is arranged on the base 1, and the flushing assembly is used to flush impurities on the surface of the valve parts; a driving assembly, the driving assembly is arranged on the support ring 5, and the driving assembly is used to drive the placement cylinder 6 to rotate.
[0022] In this embodiment, the base 1 serves as a supporting structure for the entire cleaning device to ensure that the device is stable. The water tank 2 is used to store clean cleaning water. This method can ensure that the water source used in the cleaning process is always clean, avoiding the influence of sewage on the cleaning effect during immersion cleaning. The rubber cylinder 4 serves as a sealing structure to prevent water splashing or sewage overflowing during cleaning. The support ring 5 not only provides support for the placement cylinder 6, but also realizes flexible adjustment of the position of the placement cylinder 6 through the adjustment function of the electric telescopic rod 10. The placement cylinder 6 is used to store valve parts, and the block 7 facilitates users to put in or take out the valve parts. The flushing assembly is used to flush impurities on the surface of the valve parts, and the driving assembly is used to drive the placement cylinder 6 to rotate. Through the rotation of the placement cylinder 6 and the flushing of the flushing assembly, a more comprehensive cleaning of the valve parts can be achieved, thereby improving the cleaning effect.
[0023] In a further preferred embodiment of the utility model, the flushing assembly includes a first water pump 11, a discharge pipe 12 and a plurality of nozzles 13, the first water pump 11 is fixed to the base 1 by a column, the discharge pipe 12 is fixed to the discharge end of the first water pump 11 and extends into the support ring 5, the placement tube 6 is rotatably sleeved outside the discharge pipe 12, the plurality of nozzles 13 are all arranged on the discharge pipe 12, the liquid inlet end of the first water pump 11 extends into the rubber tube, the liquid inlet end of the first water pump 11 is installed with a filter sleeve, and the discharge pipe 12 is provided with a hose section.
[0024] In this embodiment, the first water pump 11 serves as a power source, and is used to extract clean water from the rubber cylinder and spray it toward the valve parts through the discharge pipe 12 and the nozzle 13. The discharge pipe 12 serves as a pipeline for conveying clean water. Its design allows the placement cylinder 6 to be rotatably sleeved on its outside, so that no matter how the placement cylinder 6 rotates, the nozzle 13 can maintain effective flushing of the valve parts. The nozzle 13 is used to spray clean water toward the valve parts at a specific angle and pattern. The arrangement of multiple nozzles 13 can ensure full coverage and effective flushing of the valve parts. The function of the filter sleeve is to filter impurities in the sewage collected in the support shell 3, prevent impurities from entering the water pump and the piping system, and protect the normal operation of the equipment.
[0025] In a further preferred embodiment of the utility model, the driving assembly includes a mounting frame 14, a driving roller 15 and a motor 16. The mounting frame 14 is fixed to the top of the support ring 5 through an L-shaped plate. The driving roller 15 is rotatably mounted on the mounting frame 14. The motor 16 is fixed to the L-shaped plate. The output shaft of the motor 16 is fixedly connected to the driving roller 15. The roller surface of the driving roller 15 is in contact with the placement tube 6. The placement tube 6 is provided with a plurality of mesh holes.
[0026] In this embodiment, the mounting frame 14 provides a stable mounting platform for the driving roller 15 and the motor 16. The driving roller 15 rotates when driven by the motor 16, and drives the placement cylinder 6 to rotate together by contacting with the placement cylinder 6. This design realizes the automatic rotation of the valve parts in the placement cylinder 6, making the flushing more uniform and comprehensive. The motor 16 serves as the power source for the rotation of the driving roller 15. The mesh allows clean water and dirt to pass freely, ensuring that the valve parts can be fully flushed during the rotation process, and the sewage and impurities can be discharged smoothly.
[0027] In a further preferred embodiment of the utility model, an isolation plate 8 located below the rubber tube is fixed inside the support shell 3, and a plurality of ultrasonic patches 9 are provided on the bottom inner wall of the support shell 3, and the plurality of ultrasonic patches 9 are all located at the bottom of the isolation plate 8.
[0028] In this embodiment, the isolation plate 8 divides the internal space of the supporting shell 3 into two areas. This design is helpful to physically isolate the sewage. The ultrasonic patch 9 can generate ultrasonic waves after being energized. These ultrasonic waves can penetrate the isolation plate 8 to perform ultrasonic cleaning on the valve parts placed in the placing tube 6. Ultrasonic cleaning can effectively remove stubborn stains and oil stains on the surface of the valve parts and improve the cleaning effect.
[0029] In a further preferred embodiment of the utility model, a second water pump 17 is provided in the water tank 2, and a liquid replenishing tube 18 is fixed to the discharge end of the second water pump 17, and the liquid replenishing tube 18 extends into the rubber tube, and support plates 27 are provided on both sides of the placement tube 6, and the two support plates 27 are rotatably mounted on the discharge pipe 12.
[0030] In this embodiment, the second water pump 17 serves as a power source for replenishing cleaning water, and the liquid replenishment tube 18 is used to transport the cleaning water in the water tank 2 to the support shell 3, ensuring that the cleaning water in the support shell 3 is always sufficient during the cleaning process, avoiding a decrease in the cleaning effect due to insufficient water. The introduction of the liquid replenishment tube 18 forms an effective water circulation system between the water tank 2 and the support shell 3, ensuring a continuous supply of cleaning water and a stable cleaning effect. The introduction of the support plate 27 improves the stability and reliability of the rotation of the placement cylinder 6, further enhancing the cleaning effect.
[0031] In a further preferred embodiment of the utility model, a third water pump 19 is fixed on the base 1, the discharge end of the third water pump 19 extends into the water tank 2, a connecting pipe 20 is fixed to the liquid inlet end of the third water pump 19, the connecting pipe 20 extends into the rubber tube, a filter element 21 is provided on the connecting pipe 20, and electric valves are provided on the discharge pipe 12, the replenishing pipe 18 and the connecting pipe 20.
[0032] In this embodiment, the third water pump 19 is used as a power source for recovering and recycling cleaning water, and is used to pump the filtered sewage back into the water tank 2 to achieve the recycling of water resources. The function of the filter element 21 is to filter out impurities and particulate matter in the sewage to ensure that the quality of the recovered sewage meets the reuse standards. The introduction of the filter element 21 improves the quality of the cleaning water and also helps to extend the service life of the equipment.
[0033] In a further preferred embodiment of the utility model, the filter element 21 is composed of a top cover 22, a fixed cylinder 23, a mesh cylinder 24, a filter plate 25 and a handle 26. The top cover 22 and the fixed cylinder 23 are both installed on the connecting pipe 20. The top cover 22 and the fixed cylinder 23 are connected by bolts. The mesh cylinder 24 is placed in the fixed cylinder 23. The mesh cylinder 24 is filled with filter material. The filter plate 25 is fixed on the top of the mesh cylinder 24. The handle 26 is installed on the top of the filter plate 25.
[0034] In this embodiment, the top cover 22 serves as the top closing structure of the filter element 21, and is connected to the fixed cylinder 23 by bolts, which is convenient for disassembly and installation, so as to facilitate cleaning and replacement of filter materials. The mesh cylinder 24 is filled with filter materials, such as activated carbon, quartz sand, etc., which are used to filter impurities and particulate matter in sewage. The material and structural design of the filter plate 25 can ensure the smooth passage of sewage and perform preliminary filtration on the sewage. By operating the handle 26, the user can easily take out the mesh cylinder 24 for cleaning and replacement of the filter material.
[0035] In summary, compared with the relevant technology, the present device can isolate and store clean water and dirty water by setting up the water tank 2, the supporting shell 3 and the rubber tube 4, can remove the more obvious impurities on the surface of the parts by setting up the flushing component, can drive the placement tube 6 to rotate by setting up the driving component to increase the comprehensiveness of the flushing, can emit ultrasonic waves by setting up the ultrasonic patch 9, so that the parts immersed in the clean water in the supporting shell 3 can be cleaned, and can realize water circulation in each space by setting up the first water pump 11, the second water pump 17 and the third water pump 19, thereby ensuring the cleaning effect and saving water resources.
[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A valve parts cleaning device, characterized in that: include: Base; A water tank, the water tank is fixed on the top of the base, and the water tank is used to store clean water; A support shell, the support shell is installed on the top of the water tank, the support shell is used to collect sewage, and a plurality of vertically distributed electric telescopic rods are fixedly installed on the outer wall of the support shell; a rubber cylinder, the rubber cylinder is fixed on the top of the support shell and leaves a gap with the inner bottom surface of the support shell; a support ring, the support ring is fixed on the top of the rubber cylinder, and the support ring is fixedly connected to the output rods of the plurality of electric telescopic rods; a placement cylinder, the placement cylinder is arranged in the support ring, the placement cylinder is used to store valve parts, and a block is detachably installed on the placement cylinder; a flushing assembly, the flushing assembly is arranged on the base, and the flushing assembly is used to flush impurities on the surface of valve parts; a driving assembly, the driving assembly is arranged on the support ring, and the driving assembly is used to drive the placement cylinder to rotate.
2. The valve parts cleaning device according to claim 1, characterized in that: The flushing assembly includes a first water pump, a drainage pipe and a plurality of nozzles. The first water pump is fixed to the base through a column. The drainage pipe is fixed to the drainage end of the first water pump and extends into the support ring. The placement tube is rotatably sleeved outside the drainage pipe. The plurality of nozzles are arranged on the drainage pipe. The liquid inlet end of the first water pump extends into the rubber tube. A filter sleeve is installed at the liquid inlet end of the first water pump. A hose section is provided on the drainage pipe.
3. The valve parts cleaning device according to claim 1, characterized in that: The driving assembly includes a mounting frame, a driving roller and a motor. The mounting frame is fixed to the top of the support ring through an L-shaped plate. The driving roller is rotatably mounted on the mounting frame. The motor is fixed to the L-shaped plate. The output shaft of the motor is fixedly connected to the driving roller. The roller surface of the driving roller is in contact with the placement cylinder. The placement cylinder is provided with a plurality of mesh holes.
4. The valve parts cleaning device according to claim 1, characterized in that: An isolation plate located below the rubber tube is fixed in the support shell, and a plurality of ultrasonic patches are arranged on the inner wall of the bottom of the support shell, and the plurality of ultrasonic patches are all located at the bottom of the isolation plate.
5. The valve parts cleaning device according to claim 2, characterized in that: A second water pump is provided in the water tank, a liquid replenishing tube is fixed to the discharge end of the second water pump, the liquid replenishing tube extends into the rubber tube, support plates are provided on both sides of the placement tube, and the two support plates are rotatably mounted on the discharge tube.
6. The valve parts cleaning device according to claim 5, characterized in that: A third water pump is fixed on the base, a discharge end of the third water pump extends into the water tank, a connecting pipe is fixed to the inlet end of the third water pump, the connecting pipe extends into the rubber tube, a filter is provided on the connecting pipe, and electric valves are provided on the discharge pipe, the replenishing pipe and the connecting pipe.
7. The valve parts cleaning device according to claim 6, characterized in that: The filter element is composed of a top cover, a fixed cylinder, a mesh cylinder, a filter plate and a handle. The top cover and the fixed cylinder are both installed on a connecting pipe. The top cover and the fixed cylinder are connected by bolts. The mesh cylinder is placed in the fixed cylinder. The mesh cylinder is filled with filter material. The filter plate is fixed on the top of the mesh cylinder. The handle is installed on the top of the filter plate.