Cleaning device for vertical silver sulfate reaction kettle

By designing a cleaning device for a vertical silver sulfate reactor, the driving mechanism drives the rotation shaft and the auxiliary mechanism to scrape off residues, combined with water spraying of the cleaning mechanism to assist in cleaning, the problems of complex operation and low cleaning efficiency in the prior art are solved, and simple operation and efficient cleaning are achieved.

CN222766902UActive Publication Date: 2025-04-18CHANGZHOU GUOYU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421491407.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-18
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When cleaning the inner wall of the existing reactor kettle, if stubborn residues are encountered, it is necessary to increase the output power of the pump water and increase the pressure of the cleaning parts on the inner wall of the reactor, which is complicated to operate.

Method used

A cleaning device for a vertical silver sulfate reactor is designed, including a rotating shaft, a driving mechanism, a cleaning mechanism and an auxiliary mechanism. The driving mechanism drives the rotation shaft to rotate, the auxiliary mechanism scrapes away residues on the inner wall of the reactor, and the cleaning mechanism sprays water to assist in cleaning. Increase the output power and rotation speed of the driving mechanism, so that the auxiliary mechanism slides relative to the cleaning mechanism, and increase the flow rate of the cleaning water and the impact force on the inner wall of the reactor.

Benefits of technology

The cleaning operation is simplified, the cleaning efficiency of stubborn residues on the inner wall of the reactor is improved, and the dependence on the pump output power and the pressure of the cleaning part is reduced.

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Abstract

The utility model belongs to the technical field of reaction kettle cleaning, and particularly relates to a cleaning device for a vertical silver sulfate reaction kettle, which comprises a rotating shaft arranged in the reaction kettle, hollow inside and filled with cleaning water; a driving mechanism is arranged at the top end of the rotating shaft, so that the rotating shaft is driven to rotate when the driving mechanism is started; the cleaning mechanism is arranged on the outer wall of the hollow rotating shaft and is suitable for spraying cleaning water towards the inner wall of the reaction kettle through a water outlet end on the cleaning mechanism when the rotating shaft rotates; the auxiliary mechanism is in sliding connection with the cleaning mechanism and is suitable for sliding relative to the cleaning mechanism to press the water outlet end of the cleaning mechanism when the rotating speed of the rotating shaft is increased, so that the flow speed of the cleaning water is increased, and the inner wall of the reaction kettle is cleaned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettle cleaning, and in particular relates to a cleaning device for a vertical silver sulfate reaction kettle. Background Art

[0002] Silver sulfate is a sulfate with the chemical formula Ag2SO4. It is soluble in nitric acid, ammonia water and concentrated sulfuric acid, insoluble in ethanol, slightly soluble in water, and increases with the decrease of the pH of the solution environment. When the hydrogen ion concentration is large enough, there can be obvious dissolution. It is used as an analytical reagent and a catalyst when determining the chemical oxygen demand in water. For the preparation of silver sulfate, silver nitrate is dissolved in hot water and then dissolved in an aqueous solution of ammonium sulfate. After filtering, heat and add this hot solution to the hot silver nitrate solution. After cooling, filter out the silver sulfate crystals by suction, then wash with water and dry.

[0003] In the process of preparing silver sulfate, a corresponding reactor is used for preparation. After the preparation of silver sulfate is completed, the reactor needs to be cleaned. In the existing reactor cleaning device, if stubborn residues are encountered during the cleaning process of the inner wall of the reactor, it is necessary to increase the output power of the water pump to flush the inner wall of the reactor, and increase the pressure of the cleaning part on the inner wall of the reactor to scrape off the stubborn residues, which is complicated to operate.

[0004] Therefore, a cleaning device for a vertical silver sulfate reactor is designed to solve the technical problem in the prior art that the pressures exerted by the cleaning member and the cleaning water on the inner wall of the reactor cannot be easily adjusted. Utility Model Content

[0005] The utility model aims to provide a cleaning device for a vertical silver sulfate reaction kettle to solve the above technical problems.

[0006] In order to solve the above technical problems, the utility model provides a cleaning device for a vertical silver sulfate reactor, comprising:

[0007] The rotating shaft is arranged inside the reaction kettle, and its interior is hollow and provided with cleaning water; wherein

[0008] A driving mechanism is provided at the top end of the rotating shaft to drive the rotating shaft to rotate when the driving mechanism is started;

[0009] A cleaning mechanism is disposed on the outer wall of the hollow shaft and is adapted to spray cleaning water toward the inner wall of the reactor through a water outlet on the cleaning mechanism when the shaft rotates; and

[0010] The auxiliary mechanism is slidably connected to the cleaning mechanism and is suitable for sliding relative to the cleaning mechanism when the rotation speed of the rotating shaft increases to press the water outlet end of the cleaning mechanism, thereby increasing the flow rate of the cleaning water and cleaning the inner wall of the reactor.

[0011] Further, the cleaning mechanism comprises:

[0012] A plurality of cleaning cylinders, each of which is arranged in an array on the outer wall of the rotating shaft;

[0013] A cleaning pipe is arranged inside the cleaning cylinder; and

[0014] The water inlet end of the cleaning pipe passes through the cleaning cylinder and is connected to the inner wall of the rotating shaft, and the water outlet end extends out of the end surface of the cleaning cylinder; wherein

[0015] The cleaning water is suitable for entering from the water inlet end of the cleaning pipe and flowing out from the water outlet end of the cleaning pipe to contact the inner wall of the reactor for cleaning during the process in which the cleaning pipe follows the rotation of the cleaning cylinder.

[0016] Furthermore, an arc-shaped top plate is provided on the end surface of the cleaning cylinder facing the inner wall of the reactor;

[0017] A guide rod is provided below the arc-shaped top plate; and

[0018] The guide rod is slidably connected with an extrusion plate;

[0019] The squeezing plate is suitable for sliding on the guide rod close to the arc-shaped top plate to squeeze the water outlet end of the cleaning pipe to reduce the area of ​​the water outlet end, thereby increasing the flow rate of the cleaning water flowing out of the water outlet end.

[0020] Furthermore, a follower is provided on the lower end surface of the extrusion plate; and

[0021] The driven member is engaged with the active member in the auxiliary mechanism so as to push the extrusion plate upward under the push of the active member.

[0022] Furthermore, the auxiliary mechanism comprises:

[0023] The auxiliary rod is slidably connected to the inner wall of the cleaning cylinder; wherein

[0024] The active member is arranged on the outer wall of the auxiliary rod; and

[0025] The upper end surface of the active member fits with the lower end surface of the driven member, so that when the auxiliary rod slides relatively with the inner wall of the cleaning cylinder, the active member is driven to approach the driven member, thereby pushing the driven member to move upward.

[0026] Furthermore, a sliding block is provided on the outer wall of the auxiliary rod;

[0027] The sliding block is located in a sliding groove provided on the inner wall of the cleaning cylinder;

[0028] A cleaning member is provided at one end of the auxiliary rod; and

[0029] A return spring is arranged between the other end of the auxiliary rod and the inner wall of the cleaning cylinder.

[0030] Furthermore, the driving mechanism comprises:

[0031] A driving motor arranged on the upper end surface of the reaction kettle;

[0032] A driving gear is located inside the reactor, and the center of the driving gear is connected to the output end of the driving motor; and

[0033] The driven gear is sleeved on the outer wall of the cleaning cylinder, and the driven gear is meshed with the driving gear.

[0034] Furthermore, a water inlet pipe is provided at the top of the reactor;

[0035] One end of the water inlet pipe passes through the top of the reactor and is located inside the rotating shaft, and the other end is connected to the water tank.

[0036] The beneficial effect of the utility model is that the utility model is provided with a driving mechanism, which is used to drive the rotating shaft to rotate, driving the auxiliary mechanism to scrape the residue on the inner wall of the reactor, and using the cleaning mechanism to spray water toward the inner wall of the reactor for auxiliary cleaning, and by increasing the output power of the driving mechanism, that is, increasing the rotation speed of the rotating shaft, the auxiliary mechanism and the cleaning mechanism slide relative to each other, while increasing the pressure applied by the auxiliary mechanism to the inner wall of the reactor, reducing the area of ​​the water outlet end of the cleaning mechanism, and increasing the flow rate of the water outlet end, that is, synchronously increasing the impact force of the cleaning water on the inner wall of the reactor, thereby cleaning the residue adhered to the inner wall of the reactor.

[0037] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0040] Figure 1 It is a three-dimensional diagram of the utility model;

[0041] Figure 2It is a cross-sectional view of the utility model;

[0042] Figure 3 The utility model Figure 2 The enlarged structural diagram of part A in the middle;

[0043] Figure 4 It is a partial three-dimensional structural schematic diagram of the utility model;

[0044] Figure 5 The utility model Figure 4 The enlarged structural diagram of part B is shown in the figure.

[0045] In the figure:

[0046] 1. Reactor;

[0047] 2. Water inlet pipe;

[0048] 3. Driving motor; 30. Driving gear; 31. Driven gear;

[0049] 4. Rotating shaft; 40. Cleaning cylinder; 400. Cleaning tube; 401. Extrusion plate; 402. Arc top plate; 403. Guide rod; 404. Slide groove; 41. Auxiliary rod; 410. Sliding block; 42. Cleaning part; 43. Follower; 44. Active part; 45. Reset spring. DETAILED DESCRIPTION

[0050] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0051] In the process of preparing silver sulfate, a corresponding reactor is used for preparation. After the preparation of silver sulfate is completed, the reactor needs to be cleaned. In the existing reactor cleaning device, if stubborn residues are encountered during the cleaning process of the inner wall of the reactor, it is necessary to increase the output power of the water pump to flush the inner wall of the reactor, and increase the pressure of the cleaning part on the inner wall of the reactor to scrape off the stubborn residues, which is complicated to operate.

[0052] To solve the above technical problems, in at least one embodiment, a cleaning device for a vertical silver sulfate reactor is provided, comprising: a rotating shaft 4, which is arranged inside the reactor 1, and the interior of the rotating shaft 4 is hollow and provided with cleaning water; wherein a driving mechanism is arranged at the top of the rotating shaft 4 to drive the rotating shaft 4 to rotate when the driving mechanism is started; a cleaning mechanism, which is arranged on the outer wall of the hollow rotating shaft 4, and is suitable for spraying the cleaning water toward the inner wall of the reactor 1 through the water outlet end of the cleaning mechanism when the rotating shaft 4 rotates; and an auxiliary mechanism, which is slidably connected with the cleaning mechanism, and is suitable for sliding relative to the cleaning mechanism when the rotation speed of the rotating shaft 4 increases to press the water outlet end of the cleaning mechanism, thereby increasing the flow rate of the cleaning water and cleaning the inner wall of the reactor 1.

[0053] A driving mechanism is provided to drive the rotating shaft 4 to rotate, and the top end of the rotating shaft 4 is connected to the bearing of the top inner wall of the reactor 1, so as to drive the auxiliary mechanism to scrape the residue on the inner wall of the reactor 1, and utilize the cleaning mechanism to spray water toward the inner wall of the reactor 1 for auxiliary cleaning. By increasing the output power of the driving mechanism, that is, increasing the rotation speed of the rotating shaft 4, the auxiliary mechanism and the cleaning mechanism slide relative to each other, and while increasing the pressure applied by the auxiliary mechanism to the inner wall of the reactor 1, the area of ​​the water outlet end of the cleaning mechanism is reduced, and the flow rate of the water outlet end is increased, that is, the impact force of the cleaning water on the inner wall of the reactor 1 is simultaneously increased, thereby cleaning the residue adhered to the inner wall of the reactor 1.

[0054] In some embodiments, for the reactor 1 for preparing silver persulfate, a water inlet pipe 2 is used, one end of which is connected to a water tank, and a pump can be used to pump cleaning water into a rotating shaft 4 provided inside the reactor 1. A plurality of cleaning cylinders 40 are fixed on the rotating shaft 4, and a cleaning pipe 400 is fixed inside each cleaning cylinder 40, and a water outlet end thereof faces the inner wall of the reactor 1. The cleaning water inside the rotating shaft 4 passes through the water inlet end of the cleaning pipe 400, and is sprayed out from the water outlet end thereof to clean the inner wall of the reactor;

[0055] At the same time, a slide groove 404 is opened on the inner wall of the cleaning cylinder 40, and the auxiliary rod 41 is slidably connected to the slide groove 404 by relying on a slider 410 fixed on its outer wall, so that the auxiliary rod 41 can slide on the inner wall of the cleaning cylinder 40, and a cleaning part 42 is fixed at one end of the auxiliary rod 41 close to the inner wall of the reactor 1. The cleaning part 42 is made of flexible material, and the outer wall of the cleaning part 42 fits with the inner wall of the reactor 1, so that the residue on the inner wall of the reactor 1 can be wiped and scraped off during the rotation of the rotating shaft 4, and the inner wall of the reactor 1 can be cleaned in cooperation with the cleaning water.

[0056] In some embodiments, for stubborn residues on the inner wall of the reactor 1, it is only necessary to increase the output power of the driving motor 3, and its output end drives the driving gear to rotate rapidly, thereby driving the driven gear 31 to rotate rapidly, and the driven gear 31 is sleeved on the outer wall of the rotating shaft 4, thereby increasing the rotation speed of the rotating shaft 4;

[0057] When the rotation speed of the rotating shaft 4 increases, the auxiliary rod 41 drives the cleaning member 42 to slide on the inner wall of the cleaning cylinder 40 toward the inner wall of the reactor 1, so that the cleaning member 42 fits more closely with the inner wall of the reactor 1, and then wipes off the stubborn residue during the rotation of the cleaning member 42. While the auxiliary rod 41 slides, it drives the active member 44 fixed on its outer wall to move, and the active member 44 fits with the driven member 43, thereby pushing the driven member 43 and the extrusion plate 401 to slide upward on the guide rod 403, and by reducing the distance between the extrusion plate 401 and the arc-shaped top plate 402, the water outlet end of the cleaning pipe 400 is squeezed, and the area of ​​the water outlet end is reduced to increase the water flow rate at the water outlet end, thereby increasing the impact force of the cleaning water on the inner wall of the reactor 1, and washing away the stubborn residue scraped off by the cleaning member 42. After cleaning is completed, the reset spring 45 is recovered to drive the auxiliary rod 41 to reset.

[0058] In some embodiments, during the preparation of silver sulfate, the prepared material is introduced into the interior of the reactor 1 from the top feed port of the reactor 1, the cleaning part 42 is disassembled, and a sealing sleeve is sleeved on the end of the auxiliary rod 41, and then the auxiliary rod 41 is pushed deep into the interior of the cleaning cylinder 40, and the reset spring 45 is compressed. After the inner wall of the sealing sleeve is fitted with the outer wall of the end of the cleaning cylinder 40, the sealing sleeve is fixed on the cleaning cylinder 40. At this time, when the drive motor 3 is started, the cleaning cylinder 40 is used to stir the liquid and silver sulfate in the reactor 1.

[0059] To summarize, a driving mechanism is provided, and the driving mechanism is used to drive the rotating shaft to rotate, so as to drive the auxiliary mechanism to scrape the residue on the inner wall of the reactor, and the cleaning mechanism is used to spray water toward the inner wall of the reactor to assist in cleaning. By increasing the output power of the driving mechanism, that is, increasing the rotation speed of the rotating shaft, the auxiliary mechanism and the cleaning mechanism slide relative to each other, and while increasing the pressure applied by the auxiliary mechanism to the inner wall of the reactor, the area of ​​the water outlet end of the cleaning mechanism is reduced, and the flow rate of the water outlet end is increased, that is, the impact force of the cleaning water on the inner wall of the reactor is simultaneously increased, thereby cleaning the residues adhered to the inner wall of the reactor.

[0060] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0061] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0062] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A cleaning device for a vertical silver sulfate reactor, characterized in that: include: The rotating shaft is arranged inside the reaction kettle, and its interior is hollow and provided with cleaning water; wherein A driving mechanism is provided at the top end of the rotating shaft to drive the rotating shaft to rotate when the driving mechanism is started; A cleaning mechanism is arranged on the outer wall of the hollow shaft and is adapted to spray cleaning water toward the inner wall of the reaction kettle through a water outlet on the cleaning mechanism when the shaft rotates; as well as The auxiliary mechanism is slidably connected to the cleaning mechanism and is suitable for sliding relative to the cleaning mechanism when the rotation speed of the rotating shaft increases to press the water outlet end of the cleaning mechanism, thereby increasing the flow rate of the cleaning water and cleaning the inner wall of the reactor.

2. The cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises: A plurality of cleaning cylinders, each of which is arranged in an array on the outer wall of the rotating shaft; A cleaning pipe is arranged inside the cleaning cylinder; and The water inlet end of the cleaning pipe passes through the cleaning cylinder and is connected to the inner wall of the rotating shaft, and the water outlet end extends out of the end surface of the cleaning cylinder; wherein The cleaning water is suitable for entering from the water inlet end of the cleaning pipe and flowing out from the water outlet end of the cleaning pipe to contact the inner wall of the reactor for cleaning during the process in which the cleaning pipe follows the rotation of the cleaning cylinder.

3. The cleaning device according to claim 2, characterized in that: The end surface of the cleaning cylinder facing the inner wall of the reactor is provided with an arc-shaped top plate; A guide rod is provided below the arc-shaped top plate; and The guide rod is slidably connected with an extrusion plate; The squeezing plate is suitable for sliding on the guide rod close to the arc-shaped top plate to squeeze the water outlet end of the cleaning pipe to reduce the area of ​​the water outlet end, thereby increasing the flow rate of the cleaning water flowing out of the water outlet end.

4. The cleaning device according to claim 3, characterized in that: A follower is provided on the lower end surface of the extrusion plate; and The driven member is engaged with the active member in the auxiliary mechanism so as to push the extrusion plate upward under the push of the active member.

5. The cleaning device according to claim 4, characterized in that: The auxiliary mechanism includes: The auxiliary rod is slidably connected to the inner wall of the cleaning cylinder; wherein The active member is arranged on the outer wall of the auxiliary rod; and The upper end surface of the active member fits with the lower end surface of the driven member, so that when the auxiliary rod slides relatively with the inner wall of the cleaning cylinder, the active member is driven to approach the driven member, thereby pushing the driven member to move upward.

6. The cleaning device according to claim 5, characterized in that: A sliding block is arranged on the outer wall of the auxiliary rod; The sliding block is located in a sliding groove provided on the inner wall of the cleaning cylinder; A cleaning member is provided at one end of the auxiliary rod; and A return spring is arranged between the other end of the auxiliary rod and the inner wall of the cleaning cylinder.

7. The cleaning device according to claim 6, characterized in that: The driving mechanism comprises: A driving motor arranged on the upper end surface of the reaction kettle; A driving gear is located inside the reactor, and the center of the driving gear is connected to the output end of the driving motor; and The driven gear is sleeved on the outer wall of the cleaning cylinder, and the driven gear is meshed with the driving gear.

8. The cleaning device according to claim 7, characterized in that: A water inlet pipe is provided at the top of the reactor; One end of the water inlet pipe passes through the top of the reactor and is located inside the rotating shaft, and the other end is connected to the water tank.

Citation Information

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