Welding head structure of butt-welding machine
By designing an adjustable angle welding head structure and cooling system, the problem of the inability to curve welding heads of existing welding machines is solved, and the flexibility and efficiency of welding are achieved.
Patent Information
- Application Number
- CN202420666557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The welding head structure of existing welders cannot adjust the angle and arc welding cannot be achieved, resulting in inconvenient welding and low efficiency.
A welding head structure including mounting components and welding head components is designed, and the welding head angle is adjusted through the combination of rotating handles, rectangular housing and connecting seats; at the same time, the multiple use and cooling of the welding head are achieved through the design of mounting shells, connecting ends and annular housings.
The flexible adjustment of the welding head angle is achieved to meet the needs of arc welding; at the same time, the cooling system prevents the welding head from overheating due to continuous welding, which improves the continuity and efficiency of welding.
Smart Images

Figure CN222767475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding head structure, in particular to a welding head structure of a butt welding machine, belonging to the technical field of butt welding machines. Background Art
[0002] Butt welding machine: The workpiece is placed on the chuck, the two ends of the joint are pressed against each other, a large amount of current is conducted to the workpiece through the chuck, and high temperature is generated through the contact surface. When the metal reaches a plastic state, appropriate pressure is applied to the moving end to squeeze and join the two ends. The butt welding machine is actually a resistance welding machine. Its welding principle is to use the resistance heat and a large amount of plastic deformation energy of the welding area itself to make the two separated metal atoms close to the lattice distance to form a metal bond, and produce a sufficient amount of common grains on the bonding surface to obtain a welding point, weld or butt joint.
[0003] Chinese patent number CN213163597U provides a welding head structure of a butt welding machine, including a welding head, a clamping assembly, a welding pin, and a joint. The welding pin is fixedly mounted on the clamping assembly, a water tank is provided in the clamping assembly, a joint is fixedly mounted on the clamping assembly, a connecting channel for inputting a cooling liquid is provided in the joint, the connecting channel and the water tank are connected, and the cooling liquid is input into the water tank through the joint and circulates. The welding pin water cooling system of the utility model can take away the heat generated by the discharge of the welding pin during butt welding to ensure that the temperature of the welding pin is stable and does not rise, and solves the problem that the temperature of the welding pin continues to rise during the welding process, which affects the welding effect and the temperature is too high to cause the butt welding to fail.
[0004] However, although the above case solves the problem of the temperature of the welding needle continuously rising during the welding process, the angle of the welding head cannot be adjusted when in use, and arc welding cannot be achieved, resulting in inconvenient welding and low welding efficiency.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a welding head structure of a butt welding machine in order to solve the above problems.
[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: a welding head structure of a butt welding machine, comprising a mounting assembly and a welding head assembly, wherein the welding head assembly is arranged inside the mounting assembly, and the mounting assembly comprises a mounting frame, a rotating handle, a rectangular shell, a connecting seat, a ratchet, a cylinder, a plug-in rod and a spring, wherein the rotating handle is mounted on an outer wall on one side of the mounting frame through a bearing, and the connecting seat is mounted on an outer wall on the other side of the mounting frame through a bearing, and both ends of the rectangular shell are arranged between the rotating handle and the connecting seat, the ratchet is mounted on one end of the connecting seat through bolts, the cylinder is mounted on an outer wall on one side of the mounting frame through bolts, and the spring is mounted on the bottom of the inner wall of the cylinder through bolts, and the other end of the spring is mounted with a plug-in rod through bolts, and the top end of the plug-in rod is clamped on the ratchet.
[0008] Furthermore, the welding head assembly includes a mounting shell, a cover plate is mounted on an outer wall of one side of the mounting shell by bolts, and the rectangular shell passes through the cover plate and the mounting shell.
[0009] Furthermore, four connection ends are integrally formed on the outer wall of the side surface of the installation shell, and a thread groove is opened at one end of the connection end, and a welding head is threadedly connected inside the thread groove.
[0010] Furthermore, a threaded seat is provided inside the connection end, and one end of the welding head is threadedly connected inside the threaded seat.
[0011] Furthermore, an air outlet is provided on one side of the inner wall of the installation shell, and a fan is installed inside the air outlet by bolts.
[0012] Furthermore, a water tank is installed inside the installation shell by bolts, and a pump body is provided on an outer wall of one side of the water tank, and the pump body is communicated with the water tank through a pipeline.
[0013] Furthermore, a refrigerator is installed on the outer wall of one side of the water tank by bolts, and the refrigerator is installed together with the fan.
[0014] Furthermore, an annular shell is installed inside the connecting end by bolts, and the annular shell is connected with the pump body and the water tank through a pipeline.
[0015] The technical effects and advantages of the utility model are as follows: (1) by providing a rotating handle, a rectangular shell, and a connecting seat, when the welding head angle needs to be adjusted, the plug-in rod can be pressed down to disengage the plug-in rod from the ratchet, and then the worker can rotate the rotating handle to make the rectangular shell rotate with the connecting seat and the ratchet, so that the welding head angle at the top of the welding head assembly changes, thereby meeting the needs of arc welding; (2) by providing a mounting shell and a connecting end, the mounting shell and the connecting end can form a cross fixing structure, which can fix multiple welding heads at one time, thereby meeting the need that the device can continue welding without replacing the welding heads during continuous welding, thereby improving the practicality of the device; (3) by providing an annular shell, a water tank and a pump body, when the welding head is welded, the pump body will start, so that the cooling water inside the water tank flows into the annular shell, and then flows back to the water tank through the pipeline. This process can cool the welding head inside the threaded groove, thereby avoiding the situation where the welding head cannot be welded due to excessive heat caused by continuous welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the welding head assembly of the utility model;
[0018] Figure 3 This is a schematic diagram of the back structure of the welding head assembly of the utility model;
[0019] Figure 4 This is a schematic diagram of the plane structure of the installation shell of the utility model;
[0020] Figure 5 This is a schematic diagram of the installation component structure of the utility model.
[0021] In the figure: 100, mounting assembly; 101, mounting frame; 102, rotating handle; 103, rectangular shell; 104, connecting seat; 105, ratchet; 106, cylinder; 107, plug-in rod; 108, spring; 200, welding head assembly; 201, mounting shell; 202, welding head; 203, fan; 204, cover plate; 205, connecting end; 206, air outlet; 207, threaded seat; 208, threaded groove; 209, annular shell; 210, water tank; 211, pump body; 212, refrigerator. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 As shown, a welding head structure of a butt welding machine includes a mounting assembly 100 and a welding head assembly 200. The welding head assembly 200 is arranged inside the mounting assembly 100. The mounting assembly 100 includes a mounting frame 101, a rotating handle 102, a rectangular shell 103, a connecting seat 104, a ratchet 105, a cylinder 106, a plug-in rod 107 and a spring 108. When it is necessary to adjust the angle of the welding head 202, the plug-in rod 107 can be pressed down to disengage the plug-in rod 107 from the ratchet 105. Then the worker rotates the rotating handle 102 to make the rectangular shell 103 rotate with the connecting seat 104 and the ratchet 105, so that the angle of the welding head 202 at the top of the welding head assembly 200 changes to meet the needs of arc welding. Then the plug-in rod 107 is released, and the plug-in rod 107 is raised under the action of the spring 108. It is connected to the ratchet 105 so that the structure composed of the ratchet 105, the connecting seat 104, etc. is locked, and by continuing to rotate the rotating handle 102, different welding heads 202 can be selected to meet the welding needs of different parts. The rotating handle 102 is installed on the outer wall of one side of the mounting frame 101 through a bearing, and the connecting seat 104 is installed on the outer wall of the other side of the mounting frame 101 through a bearing. The two ends of the rectangular shell 103 are arranged between the rotating handle 102 and the connecting seat 104. The ratchet 105 is installed at one end of the connecting seat 104 by bolts, and the cylinder 106 is installed on the outer wall of one side of the mounting frame 101 by bolts. The spring 108 is installed at the bottom of the inner wall of the cylinder 106 by bolts, and the other end of the spring 108 is installed with a plug-in rod 107 by bolts, and the top of the plug-in rod 107 is clamped on the ratchet 105.
[0024] As a technical optimization scheme of the utility model, the welding head assembly 200 includes a mounting shell 201, and a cover plate 204 is installed on the outer wall of one side of the mounting shell 201 by bolts. The rectangular shell 103 passes through the cover plate 204 and the mounting shell 201, and four connecting ends 205 are integrally formed on the outer wall of the side of the mounting shell 201, and a threaded groove 208 is opened at one end of the connecting end 205, and the welding head 202 is threadedly connected inside the threaded groove 208. A threaded seat 207 is provided inside the connecting end 205, and one end of the threaded seat 207 is exposed, which is convenient for the wire on the welding equipment to be inserted into the threaded seat 207, so that the welding head 202 is energized, and one end of the welding head 202 is threadedly connected to the inside of the threaded seat 207. The mounting shell 201 and the connecting end 205 can form a cross fixing structure, which can fix multiple welding heads 202 at one time, meeting the requirement that the device can continue welding without replacing the welding head during continuous welding, thereby improving the practicality of the device.
[0025] As a technical optimization scheme of the utility model, an air outlet 206 is provided on one side of the inner wall of the mounting shell 201, and a fan 203 is installed inside the air outlet 206 by bolts, and the fan 203 is a small heat dissipation fan. A water storage tank 210 is installed inside the mounting shell 201 by bolts, and the water storage tank 210 is used to store cooling water, and a pump body 211 is provided on the outer wall of one side of the water storage tank 210, and the pump body 211 is a micro water pump, and the pump body 211 is connected with the water storage tank 210 through a pipeline, and a refrigerator 212 is installed on the outer wall of one side of the water storage tank 210 by bolts, and the refrigerator 212 is a semiconductor refrigerator. The refrigerator 212 is installed together with the fan 203, and an annular shell 209 is installed inside the connecting end 205 by bolts. When the welding head 202 is welded, the pump body 211 will start, so that the cooling water cooled by the refrigerator 212 in the water tank 210 will flow into the annular shell 209, and then the cooling water will flow back to the water tank 210 through the pipeline. This process can cool the welding head 202 inside the threaded groove 208 to avoid the welding head 202 from being unable to weld due to excessive heat caused by continuous welding. The annular shell 209 is interconnected with the pump body 211 and the water tank 210 through the pipeline.
[0026] When the utility model is in use, when it is necessary to adjust the angle of the welding head 202, the plug-in rod 107 can be pressed down to make the plug-in rod 107 disengage from the ratchet 105, and then the worker can rotate the rotating handle 102 to make the rectangular shell 103 rotate with the connecting seat 104 and the ratchet 105, so that the angle of the welding head 202 at the top of the welding head assembly 200 changes to meet the needs of arc welding, and then the plug-in rod 107 is released. Under the action of the spring 108, the plug-in rod 107 will rise and be plugged into the ratchet 105, so that the structure composed of the ratchet 105, the connecting seat 104, etc. is locked, and different welding heads 202 can be selected by continuing to rotate the rotating handle 102 to meet the needs. The needs of welding different parts are met, and because the connecting end 205 and the mounting shell 201 can form a cross fixing structure, multiple welding heads 202 can be fixed at one time, which meets the need of the device to continue welding without replacing the welding head 202 during continuous welding, thereby improving the practicality of the device; when the welding head 202 is welded, the pump body 211 will start, so that the cooling water cooled by the refrigerator 212 in the water tank 210 flows into the annular shell 209, and then the cooling water will flow back to the water tank 210 through the pipeline. This process can cool the welding head 202 inside the threaded groove 208 to avoid the occurrence of excessive heat in continuous welding of the welding head 202, resulting in failure of touch welding.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A welding head structure of a butt welding machine, comprising a mounting assembly (100) and a welding head assembly (200), characterized in that: The welding head assembly (200) is arranged inside the mounting assembly (100), and the mounting assembly (100) comprises a mounting frame (101), a rotating handle (102), a rectangular shell (103), a connecting seat (104), a ratchet (105), a cylinder (106), a plug-in rod (107) and a spring (108), wherein the rotating handle (102) is mounted on an outer wall of one side of the mounting frame (101) via a bearing, and the connecting seat (104) is mounted on an outer wall of the other side of the mounting frame (101) via a bearing. The two ends of the rectangular shell (103) are arranged between the rotating handle (102) and the connecting seat (104), the ratchet (105) is installed on one end of the connecting seat (104) by bolts, the cylinder (106) is installed on the outer wall of one side of the mounting frame (101) by bolts, the spring (108) is installed on the bottom of the inner wall of the cylinder (106) by bolts, and the other end of the spring (108) is installed with a plug rod (107) by bolts, and the top end of the plug rod (107) is clamped on the ratchet (105).
2. The welding head structure of a butt welding machine according to claim 1, characterized in that: The welding head assembly (200) comprises a mounting shell (201), a cover plate (204) being mounted on an outer wall of one side of the mounting shell (201) by means of bolts, and the rectangular shell (103) passes through the cover plate (204) and the mounting shell (201).
3. The welding head structure of a butt welding machine according to claim 2, characterized in that: Four connecting ends (205) are integrally formed on the side outer wall of the installation shell (201), and a thread groove (208) is provided at one end of the connecting end (205), and a welding head (202) is threadedly connected inside the thread groove (208).
4. The welding head structure of a butt welding machine according to claim 3 is characterized in that: A threaded seat (207) is provided inside the connection end (205), and one end of the welding head (202) is threadedly connected inside the threaded seat (207).
5. The welding head structure of a butt welding machine according to claim 4, characterized in that: An air outlet (206) is provided on one side of the inner wall of the installation shell (201), and a fan (203) is installed inside the air outlet (206) via bolts.
6. The welding head structure of a butt welding machine according to claim 5, characterized in that: A water storage tank (210) is installed inside the installation shell (201) by means of bolts, and a pump body (211) is provided on an outer wall of one side of the water storage tank (210), and the pump body (211) is connected to the water storage tank (210) through a pipeline.
7. The welding head structure of a butt welding machine according to claim 6, characterized in that: A refrigerator (212) is mounted on an outer wall of one side of the water storage tank (210) by means of bolts, and the refrigerator (212) and the fan (203) are mounted together.
8. The welding head structure of a butt welding machine according to claim 6, characterized in that: An annular housing (209) is installed inside the connection end (205) by means of bolts, and the annular housing (209) is in communication with the pump body (211) and the water storage tank (210) through a pipeline.
Citation Information
Patent Citations
Welding head structure of butt-welding machine
CN213163597U