Steel jacket steel sectioning welding compensation elbow
By designing support components and drive components in steel sleeve steel welding equipment, the problems of unstable fixation and difficulty in position adjustment during steel sleeve steel welding process are solved, and stable fixation and automatic welding position adjustment of steel sleeve steel are achieved, improving welding efficiency and quality.
Patent Information
- Application Number
- CN202421481560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the welding process of steel sleeve steel, existing welding compensators cannot effectively fix steel sleeve steel of different diameters, resulting in the steel sleeve steel being easily shaken or rotated during the welding process. When adjusting the position of the weld, it is necessary to hold the steel sleeve steel by hand, which consumes extremely physical strength and easily causes weld offset.
A steel-sheathed steel cut welding compensation elbow is designed. By setting a support assembly and a driving assembly on the straight pipe, the support assembly includes a hydraulic rod and a support plate, and the driving assembly includes a stepper motor and a rotating rod, which realizes stable fixation and automatic adjustment of the welding position of steel-sheathed steel of different diameters.
The stable fixation of steel sleeves of different diameters is achieved, which reduces the shaking and rotation of steel sleeves during welding, simplifies the adjustment of welding position, reduces manpower consumption and avoids weld offsets.
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Figure CN222767551U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel-in-steel production equipment, in particular to a steel-in-steel cutting and welding compensating elbow. Background Art
[0002] Steel-in-steel is one of the most common steel products at this stage. It needs to go through a welding process during the production process. In order to improve the welding quality during the steel-in-steel welding process, it is also necessary to perform welding compensation. When performing welding compensation, it is necessary to use a welding compensator. The welding compensator used for steel-in-steel welding is mostly a tubular structure, which is inserted inside the steel-in-steel. It is not only used to bear the steel-in-steel, but also used to assist the two steel-in-steel that need to be welded to each other to dock.
[0003] The existing welding compensator used for steel-in-steel welding is a tubular object, which can be hollow or solid, and is connected to each other in a vertical welding manner. Therefore, when welding the steel-in-steel, two steel-in-steel sleeves need to be inserted at both ends of the tubular compensator;
[0004] The above-mentioned welding compensator used for steel-in-steel welding is a tubular structure. When in use, the steel sleeve needs to be inserted into it. The calibers of different types of steel sleeves are also different. When the steel sleeve is inserted into it, it cannot be perfectly matched, and it is easy for the steel sleeve to shake or rotate on its surface. Also, when the steel sleeve is inserted into the tubular welding compensator, the welding work at the butt joint can be carried out. As the welding work continues, the position of the weld needs to be adjusted to facilitate welding. However, the method of adjusting the weld is to hold the steel sleeve pipe by hand to rotate it on the tubular welding compensator, which is not only extremely physically demanding but also easy to cause the weld to deviate from the initial position. To this end, we provide a steel sleeve cut welding compensation elbow to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a steel-in-steel cut-welding compensating elbow, which can fix steel-in-steel with different diameters on the outer wall of a straight pipe by utilizing a supporting assembly, and because the supporting assembly is installed on a driving assembly, the supporting assembly can be driven to rotate by the driving assembly, thereby achieving the effect of rotating the steel-in-steel, thereby solving the problems of the existing welding compensator used for steel-in-steel welding.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a steel sleeve steel cut-welding compensation elbow, comprising a straight pipe and a bent pipe rotatably connecting two straight pipes; a pipe groove is provided inside the straight pipe, a driving assembly is clamped in the pipe groove, the driving assembly comprises a stepping motor and a rotating rod installed on the shaft end thereof, a fixing frame is respectively provided on the stepping motor and the rotating rod, and the fixing frame is clamped at both ends of the pipe groove;
[0008] A support assembly is arranged on the outer wall of the rotating rod, and the support assembly comprises a central column and a hydraulic rod installed on the outer side wall thereof, and a support plate is installed on the shaft end of the hydraulic rod.
[0009] The utility model is further configured that the inner walls of the two axial ends of the pipe groove of the straight pipe are provided with clamping grooves, and the clamping grooves are clamped with the end side walls of the fixing frame, and the fixing frame is arranged in a "cross" shape.
[0010] The utility model is further configured such that the support legs of the stepper motor in the driving assembly are connected to the fixing frame by bolts, and the stepper motor is connected to the slot at the end of the pipe slot shaft through the fixing frame, a bearing is embedded on the inner wall of the other fixing frame, and the fixing frame is rotatably connected to the rotating rod through the bearing.
[0011] The utility model is further configured that side holes are opened on the outer wall of the straight tube, and the side holes are provided in three groups, each of which has four side holes, and one group of side holes is correspondingly provided to one support assembly.
[0012] The utility model is further configured such that a connecting sleeve is embedded in the center of the central column in the support assembly, and the central column is fixedly connected to the rotating rod through the connecting sleeve. A column hole is opened on the outer wall of the central column, and there are four column holes in total, and the four column holes are respectively arranged at four quadrant points of the outer side wall of the central column.
[0013] The utility model is further configured that the column hole is threadedly connected to the connecting frame, and the central column is connected to the hydraulic rod through the connecting frame, the shaft end of the hydraulic rod is sleeved with a column sleeve, and the hydraulic rod is connected to the support plate through the column sleeve.
[0014] The utility model is further configured such that the support plate is configured in a triangular plate-like structure, and the rear side wall of the support plate cooperates with the inner wall of the side hole on the straight tube, a plate groove is opened on the outer side wall of the support plate, and an anti-slip pad is bonded in the plate groove.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model sets a support assembly. When the steel sleeve is connected to the outer wall of the straight pipe, the support assembly is started, and the hydraulic rod in the support assembly extends to drive the support plate on its shaft end to extend outward. At that time, the support plate will directly abut against the inner wall of the steel sleeve through the anti-slip pad, that is, the timely placement of steel sleeves of different calibers can also achieve a stable support effect.
[0017] 2. The utility model sets a driving component, and the supporting component is installed on the driving component. When the steel sleeve is fixed and the welding position needs to be adjusted, the driving component is started, and the stepper motor in the driving component works, and the rotating rod on the shaft end thereof also rotates accordingly. Then, because the supporting component is installed on the rotating rod on the driving component, the supporting component also rotates with the rotating rod. When the supporting component rotates, the steel sleeve abutted at its end can also rotate accordingly, thereby achieving the effect of adjusting the welding position.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a structural schematic diagram of a steel-in-steel cut-welded compensation elbow.
[0021] Figure 2 This is a schematic diagram of the structure of a straight pipe.
[0022] Figure 3 It is a half-section diagram of the straight pipe structure.
[0023] Figure 4 This is the structural disassembly diagram of the straight pipe.
[0024] Figure 5 This is a structural disassembly diagram of the support assembly.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1-straight pipe, 101-side hole, 102-pipe groove, 102a-card slot, 2-drive assembly, 201-stepping motor, 202-rotating rod, 202a-bearing, 203-fixed frame, 3-support assembly, 301-center column, 301a-column hole, 301b-connecting sleeve, 301c-hydraulic rod, 301c-1-column sleeve, 301c-2-connecting frame, 302-support plate, 302a-plate groove, 302b-anti-slip pad, 4-bend pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0029] See also Figure 1-4 The utility model is a steel-in-steel cut-welded compensating elbow, comprising a straight pipe 1 and a bent pipe 4 connecting two straight pipes 1. At the same time, a driving component 2 is also arranged in the straight pipe 1. The driving component 2 can drive a supporting component 3 for contacting with the inner wall of the steel-in-steel to rotate at a certain angle, so that the steel-in-steel can rotate accordingly.
[0030] Specifically, the two ends of the straight tube 1 are rotatably connected to each other through a bent tube 4, and a tube groove 102 for installing a driving component 2 is provided inside the straight tube 1. The driving component 2 includes a stepper motor 201 and a rotating rod 202 installed on its shaft end through a coupling, and fixed frames 203 are further provided at both ends of the driving component 2, and the fixed frames 203 are clamped on the two side ends of the straight tube 1.
[0031] Furthermore, the tube groove 102 runs through the entire straight tube 1, and the inner walls at both ends of the tube groove 102 are provided with slots 102a for clamping the fixing frame 203, and the inner wall of the fixing frame 203 at the end of the straight tube 1 is inlaid with a bearing 202a, and the fixing frame 203 is rotatably connected to the end of the rotating rod 202 through the bearing 202a. At the same time, another fixing frame 203 is clamped on the outer wall of the stepping motor 201.
[0032] The operation process of this embodiment is: two steel sleeves to be welded together are respectively sleeved on the outer walls of the two straight tubes 1, and then the support assembly 3 is started. The steel sleeve is fixed on the outer side of the straight tube 1 under the action of the support assembly 3. When it is necessary to adjust the welding position, the drive assembly 2 is started. At this time, the stepper motor 201 works, and it drives its support assembly 3 to rotate a certain angle in the side hole 101 through the rotating rod 202. Because the support assembly 3 is against the steel sleeve, the steel sleeve also rotates accordingly. Specific embodiment 2
[0034] See also Figure 5 On the basis of the specific embodiment 1, a support assembly 3 is further provided. The support assembly 3 is provided with three groups in total. The three groups of support assemblies 3 are equally divided and arranged in the straight pipe 1. By utilizing the hydraulic rod 301c in the support assembly 3, the support plate 302 on the shaft end can be abutted against the inner wall of the steel-in-steel, thereby meeting the use requirements of steel-in-steel with different calibers.
[0035] Specifically, the support assembly 3 includes a central column 301 and a support plate 302 mounted on the outer wall thereof, and the support plate 302 and the central column 301 are connected via a hydraulic rod 301c.
[0036] Furthermore, a column hole 301a for threaded connection with the connecting frame 301c-2 is provided on the outer wall of the central column 301, and the hydraulic rod 301c is installed in the connecting frame 301c-2, and a connecting sleeve 301b is embedded in the center of the central column 301, and the central column 301 is connected to the rotating rod 202 through the connecting sleeve 301b, and the axial end of the hydraulic rod 301c is connected to the rear side wall of the support plate 302 through the column sleeve 301c-1. At the same time, a plate groove 302a for bonding the anti-slip pad 302b is also provided on the support plate 302.
[0037] The operation process of this embodiment is: when in use, after the steel-in-steel is inserted into the straight pipe 1, the support assembly 3 is started, and then the hydraulic rod 301c works and extends, so that the support plate 302 on its shaft end abuts against the inner wall of the steel-in-steel through the anti-slip pad 302b.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A steel-in-steel cut-welded compensation elbow, comprising a straight pipe (1), and a bent pipe (4) rotatably connecting two straight pipes (1); characterized in that: A tube groove (102) is provided inside the straight tube (1), and a driving assembly (2) is clamped and arranged inside the tube groove (102). The driving assembly (2) comprises a stepping motor (201) and a rotating rod (202) mounted on the shaft end thereof. Fixed frames (203) are respectively arranged on the stepping motor (201) and the rotating rod (202), and the fixed frames (203) are clamped and arranged at both ends of the tube groove (102); A support assembly (3) is arranged on the outer wall of the rotating rod (202), and the support assembly (3) comprises a central column (301) and a hydraulic rod (301c) mounted on the outer side wall thereof, and a support plate (302) is mounted on the axial end of the hydraulic rod (301c).
2. The steel-in-steel cut-welded compensation elbow according to claim 1 is characterized in that: The inner walls of the two axial ends of the tube groove (102) of the straight tube (1) are provided with clamping grooves (102a), and the clamping grooves (102a) are clamped with the end side walls of the fixing frame (203), and the fixing frame (203) is arranged in a "cross" shape.
3. The steel-in-steel cut-welded compensation elbow according to claim 2 is characterized in that: The support legs of the stepper motor (201) in the driving assembly (2) are connected to the fixing frame (203) via bolts, and the stepper motor (201) is connected to the clamping groove (102a) at the shaft end of the tube groove (102) via the fixing frame (203); a bearing (202a) is embedded on the inner wall of the other fixing frame (203), and the fixing frame (203) is rotatably connected to the rotating rod (202) via the bearing (202a).
4. The steel-in-steel cut-welded compensation elbow according to claim 1, characterized in that: The outer wall of the straight tube (1) is provided with side holes (101), and there are three groups of the side holes (101) in total, each of the three groups of side holes (101) has four side holes, and one group of the side holes (101) is provided correspondingly to one of the support components (3).
5. The steel-in-steel cut-welded compensation elbow according to claim 4 is characterized in that: A connecting sleeve (301b) is embedded in the center of the central column (301) in the support assembly (3), and the central column (301) is fixedly connected to the rotating rod (202) through the connecting sleeve (301b). A column hole (301a) is opened on the outer wall of the central column (301), and there are four column holes (301a) in total. The four column holes (301a) are respectively arranged at four quadrant points of the outer side wall of the central column (301).
6. The steel-in-steel cut-welded compensation elbow according to claim 5, characterized in that: The column hole (301a) is threadedly connected to the connecting frame (301c-2), and the central column (301) is connected to the hydraulic rod (301c) through the connecting frame (301c-2), the shaft end of the hydraulic rod (301c) is sleeved with a column sleeve (301c-1), and the hydraulic rod (301c) is connected to the support plate (302) through the column sleeve (301c-1).
7. The steel-in-steel cut-welded compensation elbow according to claim 6, characterized in that: The support plate (302) is arranged in a triangular plate-shaped structure, and the rear side wall of the support plate (302) cooperates with the inner wall of the side hole (101) on the straight tube (1), and a plate groove (302a) is opened on the outer side wall of the support plate (302), and an anti-slip pad (302b) is bonded in the plate groove (302a).