Tile scraping mechanism
By designing a tile scraping mechanism including a rotating shaft, a scraper and a locker, the problems of high labor intensity, low efficiency and difficult to guarantee the accuracy of manual scraping guide bearings are solved, and efficient and precise scraping of mechanical rotating scrapers are achieved, ensuring the smoothness and stability of the guide bearings are ensured.
Patent Information
- Application Number
- CN202421381420.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the prior art, manual scraping guide bearing shells have problems such as high labor intensity, low efficiency and difficult to ensure accuracy, and the processing range is not large, resulting in uneven maintenance.
A tile scraping mechanism is designed, including workbench, rotation shaft, scraper, locker and other components. A mechanical rotating scraper is used to replace manual scraping and grinding. The tile arc is ensured through the rotation circle, and the counterweight part is balanced to avoid stress imbalance during rotation and cutting.
It realizes alternative manual scraping and grinding, ensuring maintenance accuracy, avoiding stress imbalance during rotational cutting, and ensuring smooth and smooth scraping and grinding plane.
Smart Images

Figure CN222768006U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of host tile maintenance, and more specifically relates to a tile scraping mechanism. Background Art
[0002] The motor guide bearing is an important part of the main motor of the pump station. Its function is to guide the rotating parts of the unit to rotate accurately around the axis and bear the radial force of the rotating parts. Scraping the bearing can increase the contact points on the bearing surface and balance the force. At the same time, due to the oil filling of the scraping knife, an oil film is generated on the bearing surface, which improves the lubrication conditions, ensures the safe use of the bearing, and extends the service life. The main engine pump of Changshu Water Conservancy Hub uses a babbitt alloy bearing, and the guide bearing lining is babbitt alloy. As the unit runs, the guide bearing lining will rub against the thrust head and the motor shaft, and will wear out after long-term operation. The guide bearing may have defects such as shelling, cracks, hard spots and dense pores. These phenomena will reduce the operating efficiency and stability of the unit, so regular maintenance is required.
[0003] In view of the above problems, the guide bearing bushings generally need to be re-scraped for inspection and repair. If the equipment defects are serious, new parts may even need to be replaced. The traditional process is generally operated manually, which is labor-intensive, labor-intensive, and inefficient. In addition, its scraping accuracy cannot guarantee continuous consistency, and the processing range is not large. After manual scraping, it is often found that the gap between the guide bearing bushing and the anti-weight nut supporting it is uneven during the reinstallation process. That is, when scraping, the scraped part of the bushing lining surface becomes uneven and tilted. Because the processing accuracy requirements are high, the general processing unit is 0.01 mm, and it is difficult for humans to perceive the above situation.
[0004] Therefore, a processing device that can replace manual scraping and ensure maintenance accuracy is needed. Utility Model Content
[0005] The utility model aims to provide a tile scraping mechanism in view of the deficiencies in the prior art, so as to solve the problems of difficult manual processing and difficult precision guarantee.
[0006] In order to achieve the above object, the utility model provides a shoe scraping mechanism, comprising:
[0007] A workbench, wherein a rotating shaft is arranged at the center of the workbench;
[0008] The scraper comprises a connecting portion, the connecting portion is connected to the rotating shaft, and a counterweight portion and a scraping head are respectively provided at both ends of the connecting portion to form a T-shaped structure;
[0009] A holder is arranged on the periphery of the workbench and is used for fixing tiles.
[0010] Optionally, the scraping head includes a multi-section telescopic rod.
[0011] Optionally, the counterweight portion includes a counterweight screw, and the counterweight screw is detachably connected to the connecting portion.
[0012] Optionally, the holder includes a horizontal displacement module and a vertical displacement module, the movement direction of the horizontal displacement module is coaxial with the scraper, the vertical displacement module is arranged at the moving end of the horizontal displacement module, and the moving end of the vertical displacement module is provided with a clamp.
[0013] Optionally, the rotating shaft includes a sleeve and a center rod, and the center rod is slidably inserted in the sleeve.
[0014] Optionally, a rotating motor is provided at the lower end of the workbench, and a driving end of the rotating motor is connected to the rotating shaft.
[0015] Optionally, the output end of the rotating motor and the rotating shaft are respectively provided with pulley sets that cooperate with each other.
[0016] Optionally, an avoidance gap is provided between the scraper and the workbench.
[0017] Optionally, the workbench is circular, and a plurality of concentric circle markings are provided on the upper surface of the workbench.
[0018] Optionally, a plurality of shock-absorbing brackets are also provided at the lower end of the workbench.
[0019] The utility model provides a tile scraping mechanism, which has the following beneficial effects:
[0020] The tile scraping mechanism utilizes a mechanical rotating scraper to scrape and grind the tile, replacing manual repair, and then utilizes a rotating circle to ensure that the curvature of the tile meets the use requirements. The counterweight part balances the scraping head to avoid unbalanced force during rotating cutting, thereby ensuring that the scraping surface is smooth and flat.
[0021] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0023] Figure 1 The figure shows a structural schematic diagram of a shoe scraping mechanism according to an embodiment of the utility model.
[0024] Description of reference numerals:
[0025] 1. Workbench; 2. Rotating shaft; 3. Counterweight; 4. Scraping head; 5. Clamp; 6. Rotating motor; 7. Pulley set; 8. Tiles. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0027] like Figure 1 As shown, a tile scraping mechanism comprises:
[0028] A workbench 1, wherein a rotating shaft 2 is arranged at the center of the workbench 1;
[0029] The scraper includes a connecting portion, which is connected to the rotating shaft 2, and a counterweight portion 3 and a scraping head 4 are respectively provided at both ends of the connecting portion to form a T-shaped structure;
[0030] The base 5 is arranged on the periphery of the workbench 1 and is used to fix the tiles.
[0031] Specifically, a mechanical rotating scraper is used to scrape the tile 8 instead of manual repair, and a rotating circle is used to ensure that the curvature of the tile 8 meets the use requirements. The counterweight part 3 balances the scraping head 4 to avoid unbalanced force during rotary cutting, thereby ensuring that the scraping surface is smooth and flat.
[0032] Furthermore, according to the size of the tile 8 , the movable lifting tile 8 or the scraping head 4 is selected to adapt to the scraping of the curved surface of the tile 8 .
[0033] In this embodiment, the scraping head 4 includes a multi-section telescopic rod.
[0034] Specifically, the rotation radius of the scraping head 4 is adjusted by a multi-section telescopic rod, so as to scrape tiles 8 with different curvatures.
[0035] In this embodiment, the counterweight part 3 includes a counterweight screw rod, and the counterweight screw rod is detachably connected to the connecting part.
[0036] Specifically, the weight is balanced by a weight-balancing screw, and the scraping and grinding heads 4 with different weights or radii can be adapted to use through a detachable connection to ensure weight balance.
[0037] In this embodiment, the holder 5 includes a horizontal displacement module and a vertical displacement module. The movement direction of the horizontal displacement module is coaxial with the scraper. The vertical displacement module is arranged at the moving end of the horizontal displacement module. The moving end of the vertical displacement module is provided with a clamp.
[0038] Specifically, the tile 8 is adjusted by the horizontal displacement module and the vertical displacement module. During scraping, only the tile 8 is moved to ensure that the curvature of the tile 8 is constant. At the same time, the tile 8 is moved up and down by the vertical displacement module.
[0039] Furthermore, the center plane of the tile 8 is parallel to the rotation plane, and the horizontal displacement module and the vertical displacement module are respectively screw rod assemblies, which can be manually driven and adjusted.
[0040] In this embodiment, the rotating shaft 2 includes a sleeve and a center rod, and the center rod is slidably inserted in the sleeve.
[0041] Specifically, the starting height of the scraper can be adjusted by the cooperation of the sleeve and the center rod to adapt to the use of tiles 8 of different specifications.
[0042] In this embodiment, a rotary motor 6 is disposed at the lower end of the workbench 1 , and a driving end of the rotary motor 6 is connected to the rotary shaft 2 .
[0043] Specifically, the rotary motor 6 drives the rotary shaft 2 to rotate, thereby driving the scraping head 4 to rotate and scrape.
[0044] In this embodiment, the output end of the rotating motor 6 and the rotating shaft 2 are respectively provided with pulley sets 7 that cooperate with each other.
[0045] Specifically, the transmission ratio between the rotating motor 6 and the rotating shaft 2 is adjusted by the pulley set 7 .
[0046] In this embodiment, an avoidance gap is provided between the scraper and the workbench 1 .
[0047] Specifically, due to the provision of positioning components on the upper surface of the holder 5 and the workbench 1, the scraper and the workbench 1 are kept at a safe distance to avoid interference.
[0048] In this embodiment, the workbench 1 is circular, and a plurality of concentric circle markings are arranged on the upper surface of the workbench 1 .
[0049] Specifically, the position of the tile 8 and the rotation radius of the scraping head 4 are preliminarily confirmed by concentric circle markings.
[0050] In this embodiment, a plurality of shock-absorbing brackets are further provided at the lower end of the workbench 1 .
[0051] Specifically, the shock-absorbing bracket is used to reduce the impact of vibration and avoid interference with other equipment.
[0052] When a tile scraping mechanism is used in this embodiment, taking one tile 8 as an example:
[0053] Adjust the scraper to the target rotation radius;
[0054] Fix the tile 8, set the tile 8 vertically, and make the inner arc surface of the tile 8 face the scraping head 4;
[0055] Rotate the scraper to drive the tile 8 close to the scraper;
[0056] Lightly touch the retracted tile 8, stop the scraper from rotating to confirm the scraping effect;
[0057] The scraper rotates, driving the tile 8 closer to the scraper again;
[0058] After the scraper contacts the tile 8, the tile 8 is lifted and lowered to scrape the surface to ensure that the inner arc surface is flat and smooth;
[0059] After comprehensive scraping, the tile 8 is withdrawn and the machine is turned off to complete the processing.
[0060] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A shoe scraping mechanism, characterized in that: To include: A workbench, wherein a rotating shaft is arranged at the center of the workbench; The scraper comprises a connecting portion, the connecting portion is connected to the rotating shaft, and a counterweight portion and a scraping head are respectively provided at both ends of the connecting portion to form a T-shaped structure; A holder is arranged on the periphery of the workbench and is used for fixing tiles.
2. A shoe scraping mechanism according to claim 1, characterized in that: The scraping and grinding head comprises a multi-section telescopic rod.
3. A shoe scraping mechanism according to claim 1, characterized in that: The counterweight part includes a counterweight screw rod, and the counterweight screw rod is detachably connected to the connecting part.
4. A shoe scraping mechanism according to claim 1, characterized in that: The holder comprises a horizontal displacement module and a vertical displacement module. The movement direction of the horizontal displacement module is coaxial with the scraper. The vertical displacement module is arranged at the moving end of the horizontal displacement module. The moving end of the vertical displacement module is provided with a clamp.
5. A shoe scraping mechanism according to claim 1, characterized in that: The rotating shaft comprises a sleeve and a center rod, and the center rod is slidably inserted in the sleeve.
6. A shoe scraping mechanism according to claim 1, characterized in that: A rotating motor is arranged at the lower end of the workbench, and a driving end of the rotating motor is connected to the rotating shaft.
7. A shoe scraping mechanism according to claim 6, characterized in that: The output end of the rotating motor and the rotating shaft are respectively provided with pulley sets that cooperate with each other.
8. A shoe scraping mechanism according to claim 1, characterized in that: An avoidance gap is arranged between the scraper and the workbench.
9. A shoe scraping mechanism according to claim 1, characterized in that: The workbench is circular, and a plurality of concentric circle markings are arranged on the upper surface of the workbench.
10. The shoe scraping mechanism according to claim 1, characterized in that: A plurality of shock-absorbing brackets are also arranged at the lower end of the workbench.