Airflow interactive intelligent curing barn

Abstract

The utility model relates to the technical field of baking equipment, and discloses an airflow interactive intelligent baking room which comprises a drying chamber, a heat supply chamber located at one end of the drying chamber, a moisture removal window, a bidirectional fan, a heat supply device and an air inlet window installed on the heat supply chamber. The two sides of the upper portion and the two sides of the lower portion of the heat supply chamber communicate with the drying chamber through flow guide shells correspondingly. The flow guide shell comprises a right-triangle-shaped bottom plate, a top plate located above the bottom plate and corresponding to the bottom plate, and a side plate connected with the bevel edge of the bottom plate and the bevel edge of the top plate. The moisture removal window is mounted on the side plate; two right-angle sides of the bottom plate and the top plate are respectively communicated with the drying chamber and the heat supply chamber; moisture removal windows are mounted on side plates of the flow guide shell; a partition plate is arranged on the upper portion in the heat supply chamber, and the two-way fan is fixedly connected to the partition plate. The heat supply device is fixedly connected into the heat supply chamber and located below the two-way fan. The temperature difference between the top and the bottom in the drying chamber can be reduced, so that the temperature distribution in the curing barn is more uniform.

Description

Technical Field

[0001] The utility model relates to the technical field of baking equipment, in particular to an airflow interactive intelligent baking room. Background Art

[0002] The airflow interactive drying room is an important equipment in the drying process. It improves the drying efficiency and uniformity of the material by controlling the flow of airflow. According to the direction of airflow, the common airflow interactive drying rooms are mainly divided into two types: airflow ascending type and airflow descending type.

[0003] Rising air drying room: This type of drying room is designed so that the hot air flows from bottom to top, transferring heat to the material when passing through the material layer, thereby achieving a drying effect. Since the density of hot air is less than that of cold air, it will naturally rise, so this design takes advantage of the natural flow characteristics of hot air. However, this also means that in the drying room, the air temperature will gradually decrease from the bottom to the top, resulting in an uneven temperature field for drying the material. The material at the bottom may be over-dried due to the high temperature, while the material at the top may be under-dried due to the low temperature.

[0004] Downward airflow drying room: In contrast to the upward airflow drying room, the downward airflow drying room is designed to allow hot air to flow from top to bottom. The advantage of this design is that it can use gravity to make the hot air cover the entire material layer more evenly, which theoretically helps to improve the uniformity of material drying. However, in actual operation, due to the natural upward trend of hot air, even in the downward airflow drying room, there will be a certain degree of temperature gradient, that is, the temperature gradually increases from top to bottom, which also affects the uniformity of material drying.

[0005] Whether it is an airflow-up or airflow-down drying room, since the airflow circulates in one direction, there is an obvious temperature gradient inside the drying room, which in turn affects the uniformity and efficiency of material drying. Utility Model Content

[0006] The utility model aims to overcome the deficiencies in the prior art and provides an airflow interactive intelligent baking room.

[0007] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0008] An airflow interactive intelligent drying room comprises a drying chamber, a heating chamber located at one end of the drying chamber, a dehumidification window, a two-way fan, a heating device, and an air inlet window installed on the heating chamber; the upper two sides and the lower two sides of the heating chamber are respectively connected to the drying chamber through a guide shell; the guide shell comprises a bottom plate in a right-angled triangle shape, a top plate located above the bottom plate and corresponding to the bottom plate, and a side plate connecting the hypotenuse of the bottom plate and the hypotenuse of the top plate; the dehumidification window is installed on the side plate; the two right-angled sides of the bottom plate and the top plate are respectively connected to the drying chamber and the heating chamber; the side plates of the guide shell are all equipped with dehumidification windows; a partition is provided at the upper part of the heating chamber, and the two-way fan is fixedly connected to the partition; the heating device is fixedly connected to the heating chamber and is located below the two-way fan.

[0009] Preferably, it also includes an intelligent controller, an upper temperature and humidity sensor arranged at the upper part of the drying chamber, a lower temperature and humidity sensor arranged at the lower part of the drying chamber, and a camera arranged in the drying chamber; the camera, the upper temperature and humidity sensor, the lower temperature and humidity sensor, the driving element of the air inlet window and the driving element of the dehumidification window are all electrically connected to the intelligent controller.

[0010] Preferably, the dehumidification window comprises a window frame, a window door, and a driving mechanism for driving the window door to open and close; one side of the window door is hinged to the window frame, and the window door rotates into the air guide shell when it is opened.

[0011] Preferably, one side of the window door is connected to the window frame via a rotating shaft; the window door is fixedly connected to the rotating shaft, and the rotating shaft is rotatably connected to the window frame; the driving mechanism is a servo motor, the servo motor is fixedly connected to the window frame, and the output shaft of the servo motor is coaxially fixedly connected to the rotating shaft.

[0012] Preferably, the driving mechanism is a linear driving element; two ends of the linear driving element are hinged to the window frame and the window door respectively.

[0013] Preferably, the driving mechanism is a linear driving element fixedly connected to the window frame, the output end of the linear driving element is hinged to a connecting rod, and the other end of the connecting rod is hinged to the window door.

[0014] Preferably, the window frame comprises an outer frame body, a retaining edge fixedly connected to the inner side of the outer frame and used for limiting the position of the window door, and a connecting plate fixedly connected to the outer side of the outer frame body; the connecting plate is provided with a mounting hole.

[0015] Preferably, there are two sets of air inlet windows, which are respectively installed at the upper and lower parts of the heating chamber.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] (1) In order to solve the problem of uneven temperature distribution in traditional airflow interactive drying rooms, the utility model innovatively adopts a two-way fan, combined with an intelligent controller, to achieve a new mode of two-way circulation of hot air in the drying room. The two-way fan configured in the utility model can automatically switch between forward and reverse rotation according to a preset time period under the precise drive of the intelligent controller, thereby achieving the unique function of hot air flow flowing from top to bottom or from bottom to top in the heating room. This two-way airflow circulation mechanism effectively breaks the temperature gradient limitation caused by single-direction airflow, especially during long-term operation, and can significantly reduce the temperature difference between the top and bottom of the drying room, thereby promoting a more uniform temperature distribution in the entire drying room.

[0018] (2) The utility model not only improves the uniformity of material drying and reduces the problem of insufficient or excessive drying caused by local overheating or overcooling, but also greatly improves energy utilization efficiency and reduces energy consumption. At the same time, the flexible adjustment capability of the two-way fan enables the drying room to adapt to the drying needs of materials of different types and different initial states, thereby improving the scope of application and production flexibility of the equipment. In addition, the addition of the intelligent controller realizes the automatic control of airflow circulation, reduces the need for manual intervention, and improves the stability and safety of the production process.

[0019] (3) Due to the good uniformity of the temperature field, the tobacco leaves in each part of the curing room change evenly, the curing process is easy to adjust and control, the tobacco leaves are of good quality, and waste tobacco is reduced. At the same time, due to the more uniform temperature field, the drying time is shortened by more than 40 hours, and the energy consumption is reduced by more than 10%. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is the front view of the utility model;

[0022] Figure 2 for Figure 1 A top view of

[0023] Figure 3 for Figure 1 Left view of;

[0024] Figure 4 It is a cross-sectional view of the utility model, wherein the airflow is in a descending circulation;

[0025] Figure 5 for Figure 4 Structural diagram of the medium airflow reverse circulation (upward circulation);

[0026] Figure 6 It is a three-dimensional enlarged view of the guide shell;

[0027] Figure 7 This is a first structural diagram of the moisture removal window in the utility model;

[0028] Figure 8 This is a second structural diagram of the moisture removal window in the utility model;

[0029] Fig. 9 This is a third structural diagram of the moisture removal window in the utility model;

[0030] In the figure: 1-window frame, 2-window door, 3-driving mechanism, 4-outer frame, 5-rib, 6-connecting plate, 7-mounting hole, 8-rotating shaft, 9-connecting rod, 10-dehumidification window, 20-drying chamber, 30-heating chamber, 40-flow guide shell, 41-bottom plate, 42-top plate, 43-side plate, 50-two-way fan, 60-heating device, 70-air inlet window, 80-partition, 90-intelligent controller, 100-upper temperature and humidity sensor, 110-lower temperature and humidity sensor, 120-camera. DETAILED DESCRIPTION

[0031] In order to more clearly explain the purpose, technical solution and advantages of the utility model, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model described below, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] As attached Figure 1-6As shown, an airflow interactive intelligent drying room includes a drying chamber 20, a heating chamber 30 located at one end of the drying chamber 20, a dehumidification window 10, a two-way fan 50, a heating device 60 (which is a prior art, such as a steam heat exchanger, which will not be described in detail), and an air inlet window 70 installed on the heating chamber 30; the upper and lower sides of the heating chamber 30 are connected to the drying chamber 20 through a guide housing 40 respectively; the guide housing 40 includes a bottom plate 41 in a right-angled triangle shape, and a bottom plate 41 is located above the bottom plate 41 and opposite to the bottom plate 41. The top plate 42 corresponds to the top plate 42, and the side plate 43 connecting the hypotenuse of the bottom plate 41 and the hypotenuse of the top plate 42; the dehumidification window 10 is installed on the side plate 43; the two right-angled sides of the bottom plate 41 and the top plate 42 are respectively connected to the drying chamber 20 and the heating chamber 30; the dehumidification window 10 is installed on the side plate 43 of the guide shell 40; a partition 80 is provided at the upper part of the heating chamber 30, and the two-way fan 50 is fixedly connected to the partition 80; the heating device 60 is fixedly connected in the heating chamber 30 and is located below the two-way fan 50.

[0033] The utility model guides the airflow in the drying room 20 through the guide shell 40, and the guide shell 40 is symmetrically arranged to form a trumpet shape, which can make the airflow circulation in the drying room more uniform. At the same time, the airflow in the drying room can be directly discharged toward the window hole of the dehumidification window 10 when returning, and the dehumidification efficiency is further enhanced.

[0034] As a technical solution for further improvement of the present embodiment, it also includes an intelligent controller 90, an upper temperature and humidity sensor 100 arranged at the upper part of the drying chamber 20, a lower temperature and humidity sensor 110 arranged at the lower part of the drying chamber 20, and a camera 120 arranged in the drying chamber 20; the camera 120, the upper temperature and humidity sensor 100, the lower temperature and humidity sensor 110, the driving element of the air inlet window 70 and the driving element of the dehumidification window 10 are all electrically connected to the intelligent controller 90.

[0035] Since the temperature field of the utility model is uniform, the tobacco leaves in various parts of the curing room change uniformly, the number of cameras 120 can be appropriately reduced, and only 1 to 4 cameras 120 are needed, and the intelligent curing effect is good. The intelligent controller 90 can control the air intake, dehumidification and the power of the two-way fan 50 according to the color of the tobacco leaves, and automatically adjust the temperature and humidity of the curing room. If the temperature in the drying room 20 is lower than the set target temperature, the intelligent controller 90 increases the power of the two-way fan 50 and increases the heat supply of the heating device 60. If the temperature in the drying room 20 is higher than the set target temperature, the intelligent controller 90 reduces the power of the two-way fan 50 and reduces the heat supply of the heating device 60 to keep the temperature stable.

[0036] As a further improved technical solution of this embodiment, Figure 7As shown, the dehumidification window 10 includes a window frame 1, a window door 2, and a driving mechanism 3 for driving the window door 2 to open and close; one side of the window door 2 is hinged to the window frame 1, and the window door 2 rotates in the air guide housing 40 when it is opened. One side of the window door 2 is connected to the window frame 1 through a rotating shaft 8; the window door 2 is fixedly connected to the rotating shaft 8, and the rotating shaft 8 is rotatably connected to the window frame 1; the driving mechanism 3 is a servo motor, which is fixedly connected to the window frame 1, and the output shaft of the servo motor is coaxially fixedly connected to the rotating shaft 8. The window frame 1 includes an outer frame body 4, a retaining edge 5 fixedly connected to the inner side of the outer frame and used to limit the window door 2, and a connecting plate 6 fixedly connected to the outer side of the outer frame body 4; the connecting plate 6 is provided with a mounting hole 7.

[0037] In the dehumidification window 10 of the utility model, the window door 2 can automatically rotate and open to the inside of the guide housing 40 during the dehumidification process. When the window door 2 is fully opened in the guide housing 40, the window door 2 plays a role in blocking and guiding the circulating airflow in the guide housing 40. The airflow in the guide housing 40 passes through the blocking and guiding effect of the window door 2, and more airflow is guided to the outside of the guide housing 40, so as to achieve the purpose of increasing dehumidification under the condition of the same window hole area.

[0038] In this embodiment, the window door 2 is opened with a rotation angle of 0-100°, and more preferably 0-60°.

[0039] As Figure 7 An alternative to the drive mechanism 3 shown is Figure 8 As shown, the driving mechanism 3 is a linear driving element; both ends of the linear driving element are hinged to the window frame 1 and the window door 2 respectively, and the linear driving element can be a cylinder, a hydraulic cylinder or an electric push rod.

[0040] Obviously, the moisture removal window 10 can also be used as follows Fig. 9 The driving mechanism shown, the driving mechanism 3 is a linear driving element fixedly connected to the window frame 1, the output end of the linear driving element is hinged to a connecting rod 9, the other end of the connecting rod 9 is hinged to the window door 2, and the linear driving element can be a cylinder, a hydraulic cylinder or an electric push rod.

[0041] In the dehumidification process of the utility model, the window door 2 can automatically rotate and open inside the air guide housing 40. When the window door 2 is fully opened inside the air guide housing 40, the window door 2 blocks the backflow of air, so that part of the high-humidity exhaust gas flows out from the window hole, the dehumidification effect is good, and the tobacco leaves are not easy to have dust, bubbles and other colors.

[0042] When the window 2 is closed, the airflow from the heating chamber 30 is better diverted by the trumpet-shaped cavity formed by the guide shell 40, and the airflow enters the drying chamber 20 more evenly. The temperature of each part in the drying chamber 20 is more uniform, and the tobacco baking effect is good.

[0043] As a preferred technical solution of this embodiment, the air inlet windows 70 are two sets, which are respectively installed at the upper and lower parts of the heating chamber 30, so that the two-way fan 50 can effectively replenish air when rotating forward and reversely.

[0044] When the utility model performs descending airflow circulation, Figure 4 As shown, if the humidity in the drying chamber 20 is greater than the set target humidity, the airflow is in a descending state, and the intelligent controller 90 closes the air inlet window 70 and the two dehumidification windows 10 at the upper part of the heating chamber 30 (not participating in the work), and opens the air inlet window 70 and the two dehumidification windows 10 at the lower part of the heating chamber 30 at a certain opening. Under the suction force of the two-way fan 50, fresh air outside the curing room is sucked into the curing room, and is heated to the set temperature by the heating device 60. The heated air enters the drying chamber 20, the moisture in the tobacco leaves is dried out, the air humidity increases, part of the high-humidity air returns to the heating chamber to continue circulating, and part of it is discharged from the curing room through the lower dehumidification window 10, and the humidity in the drying chamber 20 is controlled.

[0045] When the utility model performs ascending airflow circulation, Figure 4 As shown, if the humidity in the drying chamber 20 is greater than the set target humidity, the air flow is in an upward state, and the intelligent controller 90 closes the air inlet window 70 and the two dehumidification windows 10 at the bottom of the heating chamber 30 (not participating in the work), and opens the air inlet window 70 and the two dehumidification windows 10 at the top of the heating chamber 30 at a certain opening. Under the suction of the two-way fan 50, fresh air outside the curing room is sucked into the curing room, and is heated to the set temperature by the heating device 60. The heated air enters the drying chamber 20, the moisture in the tobacco leaves is dried out, the air humidity increases, part of the high-humidity air returns to the heating chamber to continue circulating, and part of it is discharged from the curing room through the upper dehumidification window 10, and the humidity in the drying chamber 20 is controlled.

[0046] The intelligent controller 90 of the utility model can adopt an IDC-300 temperature and humidity controller with networking and monitoring functions. The electronic components and controllers such as temperature and humidity sensors involved in the utility model are all existing technologies, which can be fully realized by those skilled in the art and need not be elaborated. At the same time, the content of the protection of the utility model does not involve the improvement of software and methods.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. For those skilled in the art, any modification, equivalent replacement and improvement of the technical solutions or partial technical features recorded in the above specific embodiments within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An airflow interactive intelligent drying room, comprising a drying room (20), a heating room (30) located at one end of the drying room (20), a dehumidification window (10), a two-way fan (50), a heating device (60), and an air inlet window (70) installed on the heating room (30); characterized in that: The upper and lower sides of the heating chamber (30) are respectively connected to the drying chamber (20) through a flow guide housing (40); the flow guide housing (40) comprises a bottom plate (41) in the shape of a right triangle, a top plate (42) located above the bottom plate (41) and corresponding to the bottom plate (41), and a side plate (43) connecting the oblique edge of the bottom plate (41) and the oblique edge of the top plate (42); the dehumidification window (10) is mounted on the side plate (43); the bottom plate (41) is provided with a plurality of air-conditioning components, wherein the air-conditioning components are provided at the bottom plate (41) and the top plate (42) is provided with a plurality of air-conditioning components. The two right-angled sides of the plate (41) and the top plate (42) are respectively connected to the drying chamber (20) and the heating chamber (30); the side plates (43) of the flow guide housing (40) are each provided with a dehumidification window (10); a partition plate (80) is provided at the upper portion of the heating chamber (30), and the two-way fan (50) is fixedly connected to the partition plate (80); the heating device (60) is fixedly connected to the heating chamber (30) and is located below the two-way fan (50).

2. The airflow interactive intelligent baking room according to claim 1, characterized in that: It also includes an intelligent controller (90), an upper temperature and humidity sensor (100) arranged at the upper part of the drying chamber (20), a lower temperature and humidity sensor (110) arranged at the lower part of the drying chamber (20), and a camera (120) arranged in the drying chamber (20); the camera (120), the upper temperature and humidity sensor (100), the lower temperature and humidity sensor (110), the driving element of the air inlet window (70), and the driving element of the moisture removal window (10) are all electrically connected to the intelligent controller (90).

3. The airflow interactive intelligent baking room according to claim 1 or 2, characterized in that: The dehumidification window (10) comprises a window frame (1), a window door (2), and a driving mechanism (3) for driving the window door (2) to open and close; one side of the window door (2) is hinged to the window frame (1), and the window door (2) rotates into the air guide housing (40) when it is opened.

4. The airflow interactive intelligent baking room according to claim 3, characterized in that: One side of the window door (2) is connected to the window frame (1) via a rotating shaft (8); the window door (2) is fixedly connected to the rotating shaft (8), and the rotating shaft (8) is rotatably connected to the window frame (1); the driving mechanism (3) is a servo motor, the servo motor is fixedly connected to the window frame (1), and the output shaft of the servo motor is coaxially fixedly connected to the rotating shaft (8).

5. The airflow interactive intelligent baking room according to claim 3, characterized in that: The driving mechanism (3) is a linear driving element; two ends of the linear driving element are respectively hinged to the window frame (1) and the window door (2).

6. The airflow interactive intelligent baking room according to claim 3, characterized in that: The driving mechanism (3) is a linear driving element fixedly connected to the window frame (1); the output end of the linear driving element is hinged to a connecting rod (9); the other end of the connecting rod (9) is hinged to the window door (2).

7. The airflow interactive intelligent baking room according to claim 3, characterized in that: The window frame (1) comprises an outer frame body (4), a retaining edge (5) fixedly connected to the inner side of the outer frame and used for limiting the position of the window door (2), and a connecting plate (6) fixedly connected to the outer side of the outer frame body (4); a mounting hole (7) is provided on the connecting plate (6).

8. The airflow interactive intelligent baking room according to claim 1 or 2, characterized in that: The air inlet windows (70) are in two sets, respectively installed at the upper and lower parts of the heating chamber (30).

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