Vertical white mud drying furnace
By adopting a spiral drying laminate and rotary shaft system in a vertical white mud drying furnace, the problems of low drying efficiency and difficulty in automatic discharge in the prior art are solved, and efficient drying and automatic discharge of white mud are achieved.
Patent Information
- Application Number
- CN202421512542.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing vertical sludge dryer cannot complete the automatic discharge or loading of soil after drying, and the drying efficiency is low, making it difficult for the sludge to dry fully during the drying process.
A vertical white mud drying furnace is designed, using a spiral drying laminate and rotary shaft system, so that the white mud rises and heats through the spiral laminate during the drying process, realizing automatic loading and discharge.
Through the design of the spiral drying layer plate, the white mud can automatically rise and complete drying during the drying process, achieving improved drying efficiency and automated discharge work, making the operation more convenient.
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Figure CN222773713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection, in particular to a vertical white mud drying furnace. Background Art
[0002] The drying furnace of white mud is a device used to evaporate the water in the white mud to reduce its volume and weight. This furnace usually uses high temperature and air flow to accelerate the volatilization of water, thereby drying the white mud.
[0003] Vertical lime mud drying furnace is a kind of lime mud drying equipment designed as vertical, usually used to deal with small space or places that need vertical arrangement. Compared with horizontal drying furnace, vertical lime mud drying furnace may have more advantages in space utilization and installation.
[0004] A vertical sludge dryer is disclosed in the patent "A vertical sludge dryer" (publication number CN102180580A, hereinafter referred to as prior art 1). The vertical dryer in prior art 1 uses a spiral conveyor to transport the sludge to the top of the dryer, and then pours the material from the top and is broken up by a breaking device, so that the sludge is dried in a free-fall manner in the drying chamber. The drying method in prior art 1 cannot fully dry the sludge; the sludge itself has a certain dead weight, and the speed of falling is very fast, and the sludge cannot be dried in a short time. In addition, a breaking device is used in prior art 1, which will splash the sludge everywhere and adhere to the inner wall of the drying chamber, making it difficult to clean. The free-falling material in the prior art falls to the bottom again, and it needs to be loaded when it needs to be transported, which is more troublesome. Utility Model Content
[0005] In view of this, an embodiment of the utility model provides a vertical white mud drying furnace to solve the problem in the prior art that it is impossible to automatically discharge or load the mud after drying it.
[0006] In the first aspect, the embodiment of the utility model provides a vertical white mud drying furnace, comprising a furnace body and a drying component arranged inside the furnace body; the furnace body is arranged in a cylindrical shape and has a accommodating cavity inside; the drying component comprises a rotating shaft and a drying layer plate; the drying layer plate is attached to the rotating shaft; the drying layer plate extends from the bottom of the rotating shaft to the top of the rotating shaft; the drying layer plate is arranged in a spiral shape; a drying chamber is arranged between the bottom of the top of the drying layer plate; heating elements are arranged at intervals in the drying chamber; a heat preservation cavity is arranged on the side wall of the furnace body, and a heat preservation material is arranged in the heat preservation cavity; the upper surface of the drying layer plate is a material receiving surface; a driving component is also arranged on the top of the furnace body; the driving component comprises a driving motor, a first driven wheel, a first bearing seat and a second bearing seat; the first bearing seat and the second bearing seat are respectively arranged at two ends of the furnace body; the two ends of the rotating shaft are connected to the first bearing seat and the second bearing seat respectively; the driving motor is connected to the first driven wheel through a driving wheel arranged on the output shaft through a belt.
[0007] Preferably, the heating element comprises a heating tube; the heating tube is arranged between the top plate and the bottom plate of the drying layer plate; the drying layer plate dries the white mud through the top plate.
[0008] Preferably, the heat-insulating cavity is provided with at least two layers; the heat-insulating cavity is arranged in a furnace wall type; and the heat-insulating material is arranged in the furnace wall.
[0009] Preferably, a feed port is provided at the bottom of the furnace; a discharge port is provided at the top of the furnace body; a storage bin is provided at the feed port; and an auxiliary discharge channel is provided at the discharge port.
[0010] Preferably, the storage bin is connected to the feed port of the furnace body through a feed pipe; the feed pipe and the feed port are connected through a flange.
[0011] Preferably, an auxiliary feeding mechanism is provided inside the feed pipe; the auxiliary feeding mechanism includes an auxiliary feeding grid plate head; the auxiliary feeding grid plate head is arranged on a rotating roller; at least three auxiliary feeding plates are arranged at intervals on the auxiliary feeding grid plate head.
[0012] Preferably, the first bearing seat is connected to a second driven wheel outside the furnace body; a third driven wheel is provided at the bottom of the auxiliary feed grid head; and the rotating roller is connected to the third driven wheel.
[0013] Preferably, the second driven wheel and the third driven wheel are driven by a belt; the rotation speed of the second driven wheel and the third driven wheel is consistent with the rotation speed of the rotating shaft.
[0014] Preferably, an auxiliary discharge plate is provided on the top of the rotating shaft; the auxiliary discharge plate seals the top of the drying layer plate; the auxiliary discharge plate is sleeved on the rotating shaft and fixed to the inner wall of the top of the furnace body.
[0015] Preferably, a gap is provided between the drying layer plate and the inner wall of the furnace body.
[0016] The vertical white mud drying furnace provided by the utility model has the following beneficial effects:
[0017] The vertical white mud drying furnace of the utility model is provided with a mechanism that can complete the loading of the white mud during transportation. By arranging a spiral drying layer plate inside the furnace body, the material is heated on the drying layer plate, and hot air is generated to circulate in the drying chamber, so that the white mud can achieve a drying effect. The white mud is dried for a conveying length, and the drying time of the white mud is adjusted by adjusting the rotation speed of the rotating shaft to achieve a drying effect. And through the spiral drying layer plate, the white mud rises while drying, and after reaching the expected drying time, it is transported to the discharge place, and the dried white mud is transported out through the spiral drying layer plate. The vertical white mud drying furnace can control the drying time by controlling the rotation speed of the rotating shaft to achieve the expected drying effect. It can also dry while automatically completing the discharge work after the drying is completed, which is convenient to operate and reduces manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for use in the embodiment of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work, and these are all within the protection scope of the utility model.
[0019] Figure 1 It is a schematic diagram of the external structure of a vertical white mud drying furnace;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of a vertical white mud drying furnace;
[0021] Figure 3 It is a schematic diagram of the internal structure of a vertical white mud drying furnace;
[0022] Figure 4 yes Figure 2 A partial enlarged view of the
[0023] Parts and numbers in the picture:
[0024] 10-furnace body, 11-drying chamber, 12-discharge port, 13-feed port, 14-storage bin, 15-auxiliary discharge channel, 16-feed pipe, 161-flange, 17-auxiliary discharge plate; 21-auxiliary feed grid head, 211-auxiliary feed plate, 212-second driven wheel, 213-third driven wheel, 22-roller; 31-rotating shaft, 32-drying layer plate, 33-insulation chamber, 34-insulation material, 35-heating tube, 321-top plate, 322-bottom plate; 41-driving motor, 42-first driven wheel, 43-first bearing seat, 44-motor mounting frame, 45-second bearing seat, 46-driving wheel, 48-belt, 49-furnace wall. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the utility model. Moreover, the terms "comprises", "includes" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the presence of other identical elements in the process, method, article or device including the elements. If there is no conflict, the embodiments of the utility model and the various features in the embodiments can be combined with each other, all within the scope of protection of the utility model.
[0026] Example 1
[0027] See also Figure 1The utility model embodiment provides a vertical white mud drying furnace. When the vertical drying furnace is set up, it is generally necessary to have a supporting part, such as a wall. By providing the supporting part, the vertical drying furnace is more stable during operation. It includes a furnace body 10 and a drying part arranged inside the furnace body 10; the furnace body 10 is arranged in a cylindrical shape and has a accommodating cavity inside; the drying part includes a rotating shaft 31 and a drying layer plate 32; the drying layer plate 32 is attached to the rotating shaft 31. The surface of the drying layer plate 32 is a material receiving surface. The white mud is dried on the surface of the drying layer plate 32. And the material also rises with the rotation of the drying layer plate 32. The rotation of the rising drying layer plate 32 is driven by the rotation of the rising rotating shaft 31 to rotate the rising drying layer plate 32. Please refer to Figure 3 , the drying layer plate 32 is extended from the bottom of the rotating shaft 31 to the top of the rotating shaft 31; the drying layer plate 32 is set in a spiral shape. The white mud on the material receiving surface can reach an upward trend as the drying layer plate 32 rotates through the setting of the spiral drying layer plate 32, and the length of the rising time is inversely proportional to the preset rotation speed of the rotating shaft 31. When it is necessary to set a longer drying time for the white mud, the rotation speed of the rotating shaft 31 is rotated slowly, so that the white mud is placed on the drying layer plate 32 for a longer time, and the drying time experienced by the white mud is also longer, so as to achieve a better drying effect. When it is necessary to dry the white mud for a shorter time, the rotation speed of the rotating shaft 31 is increased to a faster speed, and the white mud is on the drying layer plate 32 for a shorter time, so that it can complete the discharge faster, so that a faster drying time can be obtained. The driving motor 41 is mounted on the furnace body 10 via a motor mounting bracket 44 , and the driving motor 41 is fixedly arranged via the motor mounting bracket 44 .
[0028] A drying chamber 11 is provided between the top and the bottom of the furnace body 10. The storage space inside the furnace body 10 is not only for storing the drying components, but also for the drying chamber 11. The white mud is heated and dried in the drying chamber 11. The drying layer plate 32 generates a large amount of heat and steam when in contact with the white mud. The steam circulates in the drying chamber 11, so that the inside thereof is kept at a relatively high temperature. Furthermore, since there is a large amount of water in the steam, it may adhere to the top of the furnace body 10 and drip onto the white mud, affecting the drying effect. An air outlet pipe is provided on the top of the furnace body 10. The water vapor is discharged through the air outlet pipe, so that the inside of the drying chamber 11 is kept in a relatively dry and high-temperature environment.
[0029] See also Figure 2 and Figure 4, heating elements are arranged at intervals inside the drying layer 32. The heating element includes a heating tube 35. Furthermore, the heating tube 35 can be a heating tube 35 arranged in a serpentine shape inside the drying layer 32. It can also be a plurality of heating tubes 35. Preferably, the utility model adopts the setting of a plurality of heating tubes 35, and the heating and drying time can also be changed by controlling different numbers of heating tubes 35. The heating tube 35 is arranged between the top plate 321 and the bottom plate 322 of the drying layer 32. The heating tube 35 is an electric heating tube 35, which generates heat transfer between the top plate 321 after heating, so that the temperature of the top plate 321 and the bottom plate 322 are increased, and then it is contacted with the white mud to dry the white mud. The white mud may have a lot of water. When the white mud has a lot of water, it will flow downward with the drying layer 32, and only a small layer of white mud will be attached to the drying layer 32. After falling several times, it enters the drying layer plate 32, and circulates back and forth to dry the white mud. The white mud with less water will directly adhere to the drying layer plate 32, dry and agglomerate, and then be transported out.
[0030] See also Figure 4 Furthermore, in order to ensure that the temperature of the furnace body 10 does not lose, a heat preservation cavity 33 is provided on the side wall of the furnace body 10, and a heat preservation material 34 is provided in the heat preservation cavity 33. First, the inner wall of the furnace body 10 is set as a furnace wall 49, which is made of a heat preservation material 34 such as ceramic. A cavity is provided between the furnace walls 49, and a heat preservation material 34 is provided in the cavity, which can prevent temperature loss and prevent potential dangers due to heat. The furnace wall 49 can prevent the internal heat from being transferred out and prevent fire from occurring after the temperature rises.
[0031] See also Figure 2 and Figure 4The side wall of the furnace body 10 is provided with a heat preservation chamber 33, and the heat preservation chamber 33 is provided with a heat preservation material 34; the upper surface of the drying layer plate 32 is a material receiving surface. A driving component is also provided on the top of the furnace body 10. The driving component includes a driving motor 41, a first driven wheel 42, a first bearing seat 43 and a second bearing seat 45. The first bearing seat 43 and the second bearing seat 45 are respectively arranged at both ends of the furnace body 10; the two ends of the rotating shaft 31 are respectively connected to the first bearing seat 43 and the second bearing seat 45. The driving wheel 46 arranged on the output shaft of the driving motor 41 is connected to the first driven wheel 42 through a belt 48. The rotation of the rotating shaft 31 is based on the first bearing seat 43 and the second bearing seat 45. A driving wheel 46 is arranged on the output shaft of the driving motor 41, and the driving wheel 46 is connected to the first driven wheel 42 through a belt 48. By starting the driving motor 41, the first driven wheel 42 is driven to rotate through the driving wheel 46, so that its rotating shaft 31 rotates based on the first bearing seat 43 and the second bearing seat 45, so that the spirally arranged drying layer plate 32 rotates, and the white mud on the material receiving surface moves upward.
[0032] Example 2
[0033] See also Figure 1 and Figure 2 The embodiment of the utility model provides a vertical white mud drying furnace, wherein a feed port 13 is provided at the bottom of the furnace; a discharge port 12 is provided at the top of the furnace body 10. The feed port 13 is provided with a storage bin 14; and the discharge port 12 is provided with an auxiliary discharge channel 15. When the white mud is transported to the drying furnace, it is first stored in the storage bin 14. The storage bin 14 assists the feeding of the white mud in the storage bin 14 through a feed pipe 16. The storage bin 14 is connected with the feed port 13 through the feed pipe 16, so that the white mud can directly enter the drying layer plate 32. The storage bin 14 is connected with the feed port 13 of the furnace body 10 through the feed pipe 16; the feed pipe 16 and the feed port 13 are connected by a flange 161.
[0034] For further information, see Figure 2, an auxiliary feeding mechanism is provided inside the feeding pipe 16; the auxiliary feeding mechanism includes an auxiliary feeding grid plate head 21; the auxiliary feeding grid plate head 21 is arranged on a rotating roller 22; at least three auxiliary feeding plates 211 arranged at intervals are arranged on the auxiliary feeding grid plate head 21. When there is a lot of white mud accumulation, the feeding port 13 will be blocked, resulting in the inability to perform normal feeding work. At this time, the feeding port 13 needs to be manually unblocked, which is more troublesome. Therefore, an auxiliary feeding mechanism is set. The auxiliary feeding mechanism is provided with an auxiliary feeding grid plate head 21, and at least three auxiliary feeding plates 211 are arranged on the auxiliary feeding grid plate head 21 at uniform angle intervals. The auxiliary feeding grid plate head 21 rotates based on the rotating roller 22. Thereby, the material at the feeding port 13 is moved by the auxiliary feeding plate 211. The first bearing seat 43 is connected to a second driven wheel 212 outside the furnace body 10; a third driven wheel 213 is provided at the bottom of the auxiliary feed grid head 21; and the roller 22 is connected to the third driven wheel 213. The auxiliary feed grid head 21 is fixedly sleeved on the roller 22, and the roller 22 is rotated by the transmission between the second driven wheel 212 and the third driven wheel 213, so as to move the material at the feed port 13.
[0035] For further information, see Figure 2 The second driven wheel 212 and the third driven wheel 213 are driven by a belt; the rotation speed of the second driven wheel 212 and the third driven wheel 213 is consistent with the rotation speed of the rotating shaft 31. The rotation speed of the roller 22 is consistent with the rotating shaft 31, so that the feeding speed is consistent with the expected drying time, and the material can be dried and fed continuously.
[0036] For further information, see Figure 3 , an auxiliary discharge plate 17 is provided on the top of the rotating shaft 31; the auxiliary discharge plate 17 sets the top of the drying layer plate 32 in a closed manner; the auxiliary discharge plate 17 is sleeved on the rotating shaft 31 and fixed on the inner wall of the top of the furnace body 10. After being dried, the white mud will generally clump and solidify on the drying layer plate 32, making it difficult to discharge. Therefore, a fixed auxiliary discharge plate 17 is provided on the top of the furnace body 10. When the dried white mud is transported to the discharge port 12 as the drying layer plate 32 rotates, the solidified white mud is not easy to discharge. Through the auxiliary discharge plate 17, the white mud contacts the auxiliary discharge plate 17, so that the white mud can no longer move upward, and is blocked by the auxiliary discharge plate 17. A relative force is generated between the auxiliary discharge plate 17 and the white mud, causing the white mud to fall off and be discharged. The white mud is directly discharged to a preset position through the auxiliary discharge channel 15, such as directly discharged to a transport vehicle, discharged to a storage bin, etc. It is more convenient and quick for discharging, and there is no need to transport the white mud to the expected location again.
[0037] Preferably, a gap is provided between the drying layer plate 32 and the inner wall of the furnace body 10; the gap is provided between the furnace body 10 and the inner wall to allow for overall circulation, thereby preventing excessive pressure on the inner wall.
[0038] Example 3
[0039] See also Figure 1 and Figure 2 The embodiment of the utility model provides a vertical white mud drying furnace, which has the following beneficial effects: by arranging a spiral drying layer plate 32 inside the furnace body 10, the material is heated on the drying layer plate 32, and hot air is generated to circulate in the drying chamber 11, so that the white mud can achieve a drying effect. The white mud is dried for a conveying length, and the drying time of the white mud is adjusted by adjusting the rotation speed of the rotating shaft 31 to achieve a drying effect. And through the spiral drying layer plate 32, the white mud is dried while rising, and after reaching the expected drying time, it is transported to the discharge place, and the dried white mud is transported out through the spiral drying layer plate 32. The vertical white mud drying furnace can control the drying time by controlling the rotation speed of the rotating shaft 31 to achieve the expected drying effect. It can also dry while, and automatically complete the discharge work after the drying is completed, which is convenient to operate and reduces manual operation. By adjusting the rotation speed of the rotating shaft 31, the residence time of the white mud on the drying layer plate 32 can be controlled, thereby realizing flexible control of the drying time and improving the drying efficiency. The furnace body 10 is designed with a heat preservation chamber 33 and a heating tube 35, which can effectively control the temperature during the drying process, improve the drying effect and ensure safety. The design of the feed port 13, the auxiliary feed mechanism and the setting of the auxiliary discharge plate 17 make the feeding and discharging of the white mud more convenient and quick, and improve the operating efficiency. In general, the optimization of these designs and structures helps to improve the working efficiency, stability and operating convenience of the white mud drying furnace, thereby achieving better drying effect and working effect.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A vertical white mud drying furnace, characterized in that: The invention comprises a furnace body (10) and a drying component arranged inside the furnace body (10); the furnace body (10) is arranged in a cylindrical shape and has a receiving cavity inside; the drying component comprises a rotating shaft (31) and a drying layer plate (32); the drying layer plate (32) is wound around the rotating shaft (31); the drying layer plate (32) is extended from the bottom of the rotating shaft (31) to the top of the rotating shaft (31); the drying layer plate (32) is arranged in a spiral shape; A drying chamber (11) is arranged between the top and the bottom of the furnace body (10); heating elements are arranged at intervals inside the drying layer plate (32); a heat preservation chamber (33) is arranged on the side wall of the furnace body (10), and a heat preservation material (34) is arranged inside the heat preservation chamber (33); the upper surface of the drying layer plate (32) is a material receiving surface; A driving component is also provided on the top of the furnace body (10); the driving component comprises a driving motor (41), a first driven wheel (42), a first bearing seat (43) and a second bearing seat (45); the first bearing seat (43) and the second bearing seat (45) are respectively provided at two ends of the furnace body (10); the two ends of the rotating shaft (31) are respectively connected to the first bearing seat (43) and the second bearing seat (45); the driving motor (41) is connected to the first driven wheel (42) through a belt (48) via a driving wheel (46) provided on the output shaft.
2. A vertical white mud drying furnace according to claim 1, characterized in that: The heating element comprises a heating tube (35); the heating tube (35) is arranged between the top plate (321) and the bottom plate (322) of the drying layer plate (32); the drying layer plate (32) dries the white mud through the top plate (321).
3. A vertical white mud drying furnace according to claim 1, characterized in that: The heat-insulating cavity (33) is provided with at least two layers; the heat-insulating cavity (33) is arranged in a furnace wall type; and the heat-insulating material (34) is arranged in the furnace wall (49).
4. A vertical white mud drying furnace according to claim 1, characterized in that: The bottom of the furnace is provided with a feed port (13); the top of the furnace body (10) is provided with a discharge port (12); the feed port (13) is provided with a storage bin (14); and the discharge port (12) is provided with an auxiliary discharge channel (15).
5. A vertical white mud drying furnace according to claim 4, characterized in that: The storage bin (14) is connected to the feed port (13) of the furnace body (10) via a feed pipe (16); the feed pipe (16) and the feed port (13) are connected via a flange.
6. A vertical white mud drying furnace according to claim 5, characterized in that: An auxiliary feeding mechanism is provided inside the feeding pipe (16); the auxiliary feeding mechanism comprises an auxiliary feeding grid plate head (21); the auxiliary feeding grid plate head (21) is arranged on a rotating roller (22); at least three auxiliary feeding plates (211) arranged at intervals are provided on the auxiliary feeding grid plate head (21).
7. A vertical white mud drying furnace according to claim 6, characterized in that: The first bearing seat (43) is connected to a second driven wheel (212) outside the furnace body (10); a third driven wheel (213) is provided at the bottom of the auxiliary feed grid head (21); and the rotating roller (22) is connected to the third driven wheel (213).
8. A vertical white mud drying furnace according to claim 7, characterized in that: The second driven wheel (212) and the third driven wheel (213) are driven by a belt; the rotation speeds of the second driven wheel (212) and the third driven wheel (213) are consistent with the rotation speed of the rotating shaft (31).
9. A vertical white mud drying furnace according to claim 1, characterized in that: An auxiliary discharge plate (17) is provided at the top of the rotating shaft (31); the auxiliary discharge plate (17) seals the top of the drying layer plate (32); the auxiliary discharge plate (17) is sleeved on the rotating shaft (31) and fixed to the inner wall of the top of the furnace body (10).
10. The vertical white mud drying furnace according to claim 1, characterized in that: A gap is provided between the drying layer plate (32) and the inner wall of the furnace body (10).
Citation Information
Patent Citations
Vertical sludge drying machine
CN102180580A