Air supply device for tail gas furnace of carbon black reaction furnace

By improving the exhaust gas furnace air supply device of the carbon black reactor, uniform air supply and air flow regulation on the four sides of the main bag filter is achieved, the problem of uneven air supply distribution is solved, and the exhaust gas treatment efficiency and practicality of the device are improved.

CN222773788UActive Publication Date: 2025-04-18SHANDONG ZHONGXIANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421324665.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing carbon black reactor exhaust furnace air supply device is uneven in the air supply distribution, resulting in inaccurate air flow control, affecting the exhaust gas treatment efficiency and effect, increasing production cost and time, and reducing the practicality of the device.

Method used

The air supply assembly simultaneously supplies air to all sides of the main bag filter through the air supply assembly, and adjusts the speed and direction of the air through the adjustment assembly, and then heats the air using the heating assembly to improve heat conduction efficiency and shorten the reaction time.

Benefits of technology

The uniformity of air supply is improved, costs are reduced, working efficiency is increased, and the practicality of air supply device is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222773788U_ABST
    Figure CN222773788U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of air supply devices, in particular to an air supply device for a tail gas furnace of a carbon black reaction furnace. Comprising a carbon black storage box and a cover plate, a controller is arranged on one side of the carbon black storage box, and a main bag filter is arranged on the upper surface of the carbon black storage box; a carbon black storage box is arranged in the main bag filter, an air supply assembly is arranged below the carbon black storage box, the end of the air supply assembly extends into the main bag filter, and an adjusting assembly used for adjusting the air speed and the direction is arranged in the end, close to the main bag filter, of the air supply assembly. And the speed and direction of air are adjusted through the adjusting assembly, then the heating assembly is used for heating the air, the heat conduction efficiency is improved, the reaction time is shortened, the air supply cost is reduced, economic losses are avoided, the air supply uniformity is improved, the working efficiency of the air supply device is improved, and therefore the practicability of the air supply device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air supply devices, in particular to an air supply device for a tail gas furnace of a carbon black reaction furnace. Background Art

[0002] Carbon black, also known as lampblack, is a kind of amorphous carbon. It is a light, loose and extremely fine black powder with a very large surface area. It is a product obtained by incomplete combustion or thermal decomposition of carbon-containing materials (coal, natural gas, heavy oil, fuel oil, etc.) under insufficient air conditions.

[0003] There are many existing technologies for the air supply device of the tail gas furnace of the carbon black reactor, such as:

[0004] Chinese patent publication number CN206583278U discloses a constant temperature carbon black reactor tail gas furnace air supply system, which includes a main bag filter, a carbon black temporary storage box, a filter material layer, and a gas heating pipe. One or more main bag filters with the same structure are arranged on the constant temperature carbon black reactor tail gas furnace air supply system, the main bag filter is filled with a filter material layer, the bottom of the main bag filter is connected to the top of the carbon black temporary storage box, a side wall heater is arranged on the side wall of the main bag filter, the air inlet of the centrifugal fan is connected under the gas heating pipe, the top of the gas heating pipe is provided with an air valve, and a controller is arranged on the side of the carbon black temporary storage box. It has the advantages of being easy to use, efficient and stable, making the gas heated and mixed evenly, and being beneficial to improving the stability of carbon black powder in production.

[0005] It can be seen from this that most air supply devices supply air to one side of the main bag filter and heat the other side of the main bag filter. This will cause problems such as uneven air supply distribution and inaccurate airflow control in the air supply device, affecting the efficiency and effect of exhaust gas treatment. While increasing the production time of carbon black powder, it also increases the production cost, causing economic losses, thereby reducing the practicability of the air supply device.

[0006] In view of this, we propose an air supply device for a carbon black reactor tail gas furnace. Utility Model Content

[0007] The purpose of the utility model is to solve the above-mentioned shortcomings and provide an air supply device for a carbon black reactor tail gas furnace, which has an air supply component that simultaneously supplies air to the four sides of the main bag filter.

[0008] The air supply component is used to supply air to the four sides of the main bag filter at the same time, and the speed and direction of the wind are adjusted by the adjustment component, and the heating component is used to heat the wind.

[0009] Therefore, the utility model provides a carbon black reaction furnace tail gas furnace air supply device, which includes a carbon black storage box and a cover plate, a controller is arranged on one side of the carbon black storage box, and a main bag filter is arranged on the upper surface of the carbon black storage box;

[0010] An air supply assembly is arranged below the carbon black storage box, and the end of the air supply assembly extends to the interior of the main bag filter. An adjusting assembly for adjusting wind speed and direction is arranged inside the air supply assembly near one end of the main bag filter. A heating assembly for heating the wind is arranged inside the air supply assembly.

[0011] As a further improvement of the present technical solution, the air supply assembly includes at least a centrifugal fan, which is located below the carbon black storage box. The air outlet of the centrifugal fan is provided with an air distribution plate, and air supply connecting pipes are provided on all four sides of the air distribution plate. The other end of the air supply connecting pipe is inserted into the interior of the main bag filter.

[0012] As a further improvement of the present technical solution, the adjusting component includes at least a rotating shaft, a rotating shaft is arranged inside the air supply connecting pipe near one end of the main bag filter, an adjusting plate is coaxially connected to the rotating shaft, and a rotary valve is arranged outside the air supply connecting pipe at one end of the rotating shaft extending to the outside.

[0013] As a further improvement of the present technical solution, the heating assembly includes at least a plurality of annular heating tubes, a plurality of annular heating tubes are arranged inside the air supply connecting tube, and the plurality of annular heating tubes are connected in series through four connecting heat pipes.

[0014] As a further improvement of the technical solution, a heat insulation layer is provided on the inner wall of the air supply connecting pipe.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the air supply device of the carbon black reactor tail gas furnace, air is supplied to the four sides of the main bag filter at the same time through the air supply component, and the speed and direction of the wind are adjusted by the adjustment component, and the heating component is used to heat the wind to improve the heat conduction efficiency and shorten the reaction time. This not only reduces the cost of air supply and avoids economic losses, but also improves the uniformity of air supply and increases the working efficiency of the air supply device, thereby improving the practicability of the air supply device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0018] Figure 1 This is a schematic diagram of the structure of the air supply device of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the air supply component of the utility model;

[0020] Figure 3 This is a schematic diagram of the cutaway structure of the adjustment component of the utility model;

[0021] Figure 4 It is a schematic diagram of the cutaway structure of the air supply connecting pipe of the utility model.

[0022] The meaning of each number in the figure is:

[0023] 10. Carbon black storage box; 11. Cover plate; 12. Controller; 13. Main bag filter;

[0024] 20. Air supply assembly; 21. Centrifugal fan; 22. Air distribution plate; 23. Air supply connecting pipe; 24. Heat insulation layer;

[0025] 30. Adjustment assembly; 31. Rotating shaft; 32. Adjustment plate; 33. Rotary valve;

[0026] 40. Heating assembly; 41. Ring heating pipe; 42. Connecting heat pipe. DETAILED DESCRIPTION

[0027] Most air supply devices supply air to one side of the main bag filter and heat the other side of the main bag filter. This will cause problems such as uneven air distribution and inaccurate airflow control in the air supply device, affecting the efficiency and effect of exhaust gas treatment, increasing the production time of carbon black powder, and increasing the production cost, causing economic losses, thereby reducing the practicability of the air supply device.

[0028] See also Figure 1-Figure 4 The embodiment of the utility model shown in the figure comprises a carbon black storage box 10 and a cover plate 11, a controller 12 is arranged on one side of the carbon black storage box 10, and a main bag filter 13 is arranged on the upper surface of the carbon black storage box 10; an air supply assembly 20 is arranged below the carbon black storage box 10, and the end of the air supply assembly 20 extends to the interior of the main bag filter 13, an adjusting assembly 30 for adjusting the wind speed and direction is arranged inside the air supply assembly 20 near one end of the main bag filter 13, and a heating assembly 40 for heating the wind is arranged inside the air supply assembly 20.

[0029] First, the specific structure of the air supply assembly 20 is disclosed. The air supply assembly 20 at least includes a centrifugal fan 21. The centrifugal fan 21 is located below the carbon black storage box 10. The air outlet of the centrifugal fan 21 is provided with an air distribution plate 22. The four sides of the air distribution plate 22 are provided with air supply connecting pipes 23. The other end of the air supply connecting pipe 23 is inserted into the interior of the main bag filter 13.

[0030] The improvement lies in that the air supply port of the centrifugal fan 21 is divided into four by an air distribution plate 22, and the air flows to the interior of the main bag filter 13 through four air supply connecting pipes 23, so that the air supply to different areas inside the carbon black reactor tail gas furnace is uniform, which not only reduces the cost of air supply, but also improves the uniformity of air supply, increases the working efficiency of the air supply device, and thus improves the practicability of the air supply device.

[0031] Secondly, the specific structure of the adjustment component 30 is disclosed. The adjustment component 30 at least includes a rotating shaft 31. The rotating shaft 31 is arranged inside the air supply connecting pipe 23 near one end of the main bag filter 13. The rotating shaft 31 is coaxially connected with an adjustment plate 32. One end of the rotating shaft 31 extends to the outside of the air supply connecting pipe 23 and is provided with a rotary valve 33.

[0032] The improvement lies in that: by rotating the rotary valve 33 to rotate the shaft 31 and adjusting the angle of the adjustment plate 32, it is beneficial to more accurately control the direction and intensity of the wind flow, and also realize accurate control of the wind flow distribution inside the tail gas furnace of the carbon black reactor, further improving the tail gas treatment effect, thereby improving the practicability of the air supply device.

[0033] The specific structure of the heating assembly 40 is disclosed again. The heating assembly 40 includes at least a plurality of annular heating tubes 41 . The air supply connecting tube 23 is provided with a plurality of annular heating tubes 41 , and the plurality of annular heating tubes 41 are connected in series through four connecting heat pipes 42 .

[0034] The improvement lies in: connecting multiple annular heating tubes 41 and four connecting heat pipes 42 to power and make them work, heating the air inside the air supply connecting tube 23, so that the heat can be transferred evenly and quickly, and through the design of the annular heating tube 41, it is evenly distributed inside the air supply connecting tube 23, thereby improving the heat conduction efficiency and shortening the reaction time. At the same time, the annular heating tube 41 adopts an intelligent temperature control system, which can accurately control the heating temperature, ensure the stability and safety of the reaction process, and improve the working efficiency of the air supply device.

[0035] Considering that when the heating component 40 heats the air inside the air supply connecting pipe 23, the air supply connecting pipe 23 will inevitably be damaged by the heat of the heating component 40, thereby reducing the service life of the air supply connecting pipe 23. Therefore, an insulating layer 24 is provided on the inner wall of the air supply connecting pipe 23.

[0036] The improvement lies in that: by providing a heat insulation layer 24, the temperature of the heating component 40 is separated from the inner wall of the air supply connecting pipe 23, preventing the heating component 40 from scalding the air supply connecting pipe 23, thereby increasing the service life of the air supply device, and also improving the stability and safety of the use of the air supply device, avoiding economic losses.

[0037] In summary, the working principle of the present scheme is as follows: first, the centrifugal fan 21 is powered on to make it work, and the air supply port of the centrifugal fan 21 is divided into four through the air distribution plate 22 connected to the air outlet of the centrifugal fan 21, and the air flows to the interior of the main bag filter 13 through four air supply connecting pipes 23. At the same time, multiple annular heating pipes 41 and four connecting heat pipes 42 are powered on to make them work, and the air inside the air supply connecting pipe 23 is heated. The rotating shaft 31 is rotated by rotating the rotary valve 33, and the angle of the adjusting plate 32 is adjusted to adjust the direction of the air outlet of the air supply connecting pipe 23 to the specified position, thereby completing the air supply work of the air supply device.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A carbon black reaction furnace tail gas furnace air supply device, comprising a carbon black storage box (10) and a cover plate (11), characterized in that: A controller (12) is provided on one side of the carbon black storage box (10), and a main bag filter (13) is provided on the upper surface of the carbon black storage box (10); An air supply component (20) is arranged below the carbon black storage box (10), and an end of the air supply component (20) extends to the interior of the main bag filter (13); an adjusting component (30) for adjusting wind speed and direction is arranged inside the air supply component (20) near one end of the main bag filter (13); and a heating component (40) for heating wind is arranged inside the air supply component (20); The air supply assembly (20) comprises at least a centrifugal fan (21), the centrifugal fan (21) being located below the carbon black storage box (10), the air outlet of the centrifugal fan (21) being provided with an air distribution plate (22), the four sides of the air distribution plate (22) being provided with air supply connecting pipes (23), the other end of the air supply connecting pipe (23) being inserted into the interior of the main bag filter (13).

2. The carbon black reactor tail gas furnace air supply device according to claim 1, characterized in that: The regulating assembly (30) comprises at least a rotating shaft (31), the rotating shaft (31) being arranged inside one end of the air supply connecting pipe (23) close to the main bag filter (13), the rotating shaft (31) being coaxially connected to an regulating plate (32), and one end of the rotating shaft (31) extending to the outside of the air supply connecting pipe (23) being arranged with a rotary valve (33).

3. The carbon black reactor tail gas furnace air supply device according to claim 2, characterized in that: The heating assembly (40) comprises at least a plurality of annular heating tubes (41), a plurality of annular heating tubes (41) are arranged inside the air supply connecting tube (23), and the plurality of annular heating tubes (41) are connected in series via four connecting heat pipes (42).

4. The carbon black reactor tail gas furnace air supply device according to claim 1, characterized in that: The inner wall of the air supply connecting pipe (23) is provided with a heat insulation layer (24).

Citation Information

Patent Citations

  • Thermostatic type carbon black reacting furnace tail gas stove air feed system

    CN206583278U