Rapid positioning and measuring device for roller crescent groove

By designing a roll crescent groove rapid positioning measurement device with arc bottom surface and groove structure, the problem of poor measurement stability of existing devices is solved, and high-precision wear judgment and guarantee of steel rolling quality is achieved.

CN222773894UActive Publication Date: 2025-04-18SHANDONG IRON & STEEL GRP YONGFENG LINGANG CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421730672.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-18
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing roll crescent groove measuring device cannot fit with the roll surface, resulting in poor measurement stability and inaccurate wear judgment, which affects the rolling quality of steel.

Method used

A roll crescent groove rapid positioning measurement device is designed, adopting an arc bottom surface and groove structure. The dial meter can extend into the crescent groove more accurately. The measurement height is adjusted by positioning bolts, which is suitable for crescent groove measurements of various specifications.

Benefits of technology

Improve measurement stability and accuracy, accurately judge roll wear, and ensure steel rolling quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222773894U_ABST
    Figure CN222773894U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of roller crescent groove positioning measurement, and particularly discloses a roller crescent groove rapid positioning measurement device, which comprises a positioning mechanism and a measurement mechanism, the positioning mechanism is provided with a positioning base, the bottom of the positioning base adopts an arc-shaped bottom surface, the arc-shaped bottom surface is matched with the surface radian of a roller, and the measurement mechanism is provided with a dial indicator. The dial indicator is mounted on the positioning base, and a measuring needle point of the dial indicator abuts against a crescent groove in the surface of the roller; according to the roller crescent groove rapid positioning and measuring device, the arc-shaped bottom surface and the groove structure which are attached to the roller and the protruding stripes of the roller are adopted, the dial indicator can extend into the crescent groove more accurately, the measuring stability is high, the measuring precision is high, the height of the dial indicator is adjusted through the positioning bolt, and the roller crescent groove rapid positioning and measuring device is suitable for measuring crescent grooves of various specifications; the structure is simple, and measurement efficiency and precision are high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of roll groove crescent groove positioning and measurement, in particular to a roll crescent groove rapid positioning and measurement device. Background Art

[0002] The roll crescent groove is a special design on the roll surface in steel rolling production. Its existence is crucial to ensure the dimensional accuracy, surface quality and stability of the steel during the rolling process. The following is an introduction to the roll crescent groove:

[0003] 1. Crescent grooves are grooves with a certain depth and width arranged along the circumferential direction on the surface of the roll, and are shaped like crescents. These grooves are designed to accommodate excess metal during the rolling process, prevent the edges of the rolled pieces from folding, cracking or excessive deformation at high temperatures, and also help improve the bite conditions of the rolled pieces.

[0004] 2. The geometric parameters of the crescent groove include depth, width and spacing. The setting of these parameters needs to be optimized according to the material, thickness, width and rolling speed of the rolled piece. A crescent groove that is too deep or too wide may cause the surface of the rolled piece to be uneven, while a crescent groove that is too shallow or too narrow may lose its proper function.

[0005] 3. The processing of the crescent groove is usually done by milling, grinding or laser engraving, which requires high-precision processing equipment and strict process control. During the use of the roller, the crescent groove will gradually wear out and needs regular inspection and maintenance, and grinding or replacement of the roller when necessary.

[0006] 4. The effect of the crescent groove is affected by many factors, including the hardness of the roll material, surface roughness, lubrication conditions, and the temperature and material of the rolled piece. Reasonable selection and adjustment of these parameters are very important to give full play to the effect of the crescent groove, extend the service life of the roll and improve rolling efficiency.

[0007] 5. With the development of steel rolling technology, some new design concepts and technologies have been introduced into the optimization of the crescent groove, such as the use of composite materials and coating technology to improve wear resistance, and the use of computer simulation technology to predict and optimize the geometric parameters of the crescent groove to adapt to more complex and demanding rolling conditions.

[0008] At present, the crescent groove milled by the thread milling machine needs to ensure the processing depth size, and the existing base is an inclined flat V-type. The outer circle of the roller is an arc-shaped, and the inclined flat V-type base cannot completely match the roller, and the measurement stability is low. With long-term use, the base wears, and once it is worn, it cannot be accurately measured. The existing table seat is made of ordinary material, which is easy to wear and bump and leave pits.

[0009] Therefore, there is an urgent need to design a rapid positioning and measuring device for the crescent groove of a rolling mill to solve the problem that the existing crescent groove measuring device on the raised stripes of the rolling mill cannot fit the surface of the rolling mill, resulting in poor measurement stability and inaccurate judgment of rolling mill wear, affecting the quality of steel rolling. Utility Model Content

[0010] In view of the problems existing in the prior art, the utility model aims to provide a device for quickly positioning and measuring the crescent groove of a rolling mill roll.

[0011] The utility model adopts the following technical solution to solve the technical problem: a device for quickly positioning and measuring the crescent groove of a rolling mill roll, comprising a positioning mechanism and a measuring mechanism, wherein the positioning mechanism is provided with a positioning base, the bottom of the positioning base adopts an arc-shaped bottom surface, the arc-shaped bottom surface is adapted to the surface curvature of the rolling mill roll, the measuring mechanism is provided with a dial indicator, the dial indicator is mounted on the positioning base, and the measuring needle tip of the dial indicator is pressed against the crescent groove on the surface of the rolling mill roll.

[0012] Specifically, a groove is further provided at the bottom of the positioning base, and the groove is located in the middle of the arc-shaped bottom surface. The groove is adapted to fit into the raised stripes on the surface of the roller, and a crescent groove is milled on the raised stripes.

[0013] Specifically, a through hole is provided in the middle of the positioning base, the through hole is located at the center of the groove, and a measuring rod at the lower part of the dial indicator is inserted into the through hole.

[0014] Specifically, a threaded hole is provided on the side of the positioning base, the inner side of the threaded hole is connected to the through hole, a positioning bolt is threaded in the threaded hole, the head of the positioning bolt is pressed against the measuring rod, and the positioning bolt fixes the measuring rod.

[0015] Specifically, the lower part of the measuring rod is connected to the measuring needle tip.

[0016] Specifically, the curvature of the arc-shaped bottom surface is an arc of a circle with a diameter of 320mm-340mm.

[0017] The utility model has the following beneficial effects:

[0018] The roll crescent groove quick positioning and measuring device designed by the utility model adopts an arc-shaped bottom surface and a groove structure that fits on the roll and the raised stripes of the roll, so that the dial indicator can be more accurately inserted into the crescent groove, and the measurement stability and measurement accuracy are high. The height of the dial indicator can be adjusted by a positioning bolt, and the utility model is suitable for measuring crescent grooves of various specifications.

[0019] The roller crescent groove rapid positioning and measuring device designed by the utility model has the advantages of simple structure, high measuring efficiency and high precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a roller crescent groove rapid positioning and measuring device.

[0021] In the figure: 1-positioning base; 2-arc bottom surface; 3-groove; 4-dial indicator; 5-positioning bolt; 6-measuring needle tip; 7-measuring rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1 As shown, a device for quickly positioning and measuring a rolling mill crescent groove includes a positioning mechanism and a measuring mechanism. The positioning mechanism is provided with a positioning base 1, an arc-shaped bottom surface 2, a groove 3 and a positioning bolt 5. The bottom of the positioning base 1 adopts an arc-shaped bottom surface 2, and the arc-shaped bottom surface 2 is adapted to the surface curvature of the rolling mill roll. The curvature of the arc-shaped bottom surface 2 is a section of an arc slightly larger than a circle with a diameter of 320mm-340mm of the rolling mill roll.

[0024] A groove 3 is also provided at the bottom of the positioning base 1. The groove 3 is located in the middle of the arc-shaped bottom surface 2. The groove 3 is adapted to fit into the raised stripes on the surface of the roller, and a crescent groove is milled on the raised stripes.

[0025] The measuring mechanism is provided with a dial gauge 4, a measuring rod 7 and a measuring needle tip 6. The measuring rod 7 is provided at the lower part of the dial gauge 4, and the lower part of the measuring rod 7 is connected to the measuring needle tip 6. The dial gauge 4 is mounted on the positioning base 1, and the measuring needle tip 6 of the dial gauge 4 is pressed against the crescent groove on the surface of the roller.

[0026] A through hole is provided in the middle of the positioning base 1 , and the through hole is located at the center of the groove 3 , and a measuring rod 7 at the lower part of the dial gauge 4 is inserted into the through hole.

[0027] A threaded hole is provided on the side of the positioning base 1, the inner side of the threaded hole is connected to a through hole, a positioning bolt 5 is threaded in the threaded hole, the head of the positioning bolt 5 is pressed against the measuring rod 7, the positioning bolt 5 fixes the measuring rod 7, and the height of the dial indicator 4 is adjusted by the positioning bolt 5, which is suitable for measuring crescent grooves of various specifications.

[0028] The production principle of this utility model:

[0029] 1. Prepare a square steel, positioning bolt 5, dial indicator head, and measuring needle tip 6.

[0030] 2. Use wire cutting to cut a semi-arc base with a diameter of φ320㎜-340㎜ from the square steel, and cut the groove 3 in the middle below the positioning base 1.

[0031] 3. Drill a hole in the middle of the positioning base 1 and insert the measuring rod 7 of the dial indicator 4 into it for installation. Tighten the positioning bolt 5 to fix the dial indicator head.

[0032] 4. The measuring needle tip 6 is installed on the measuring rod 7 at the lower part of the dial indicator 4.

[0033] The utility model adopts an arc bottom surface 2 and a groove 3 structure that fits the roller and the raised stripes of the roller, so that the dial indicator 4 can be more accurately inserted into the crescent groove, with high measurement stability and high measurement accuracy. The height of the dial indicator 4 can be adjusted by the positioning bolt 5, which is suitable for measuring crescent grooves of various specifications. The rapid positioning measurement device has a simple structure, high measurement efficiency and high accuracy.

[0034] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0035] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for rapid positioning and measuring a roll crescent groove, characterized in that: It includes a positioning mechanism and a measuring mechanism. The positioning mechanism is provided with a positioning base. The bottom of the positioning base adopts an arc-shaped bottom surface, which is adapted to the surface curvature of the roller. The measuring mechanism is provided with a dial indicator, which is installed on the positioning base. The measuring needle tip of the dial indicator is located in the crescent groove on the surface of the roller.

2. The roller crescent groove rapid positioning and measuring device according to claim 1 is characterized in that: The bottom of the positioning base is also provided with a groove, which is located in the middle of the arc-shaped bottom surface. The groove is adapted to fit into the raised stripes on the surface of the roller, and the raised stripes are milled with crescent grooves.

3. The roller crescent groove rapid positioning and measuring device according to claim 2 is characterized in that: A through hole is arranged in the middle of the positioning base, the through hole is located at the center of the groove, and a measuring rod at the lower part of the dial indicator is inserted into the through hole.

4. The roller crescent groove rapid positioning and measuring device according to claim 3 is characterized in that: A threaded hole is provided on the side of the positioning base, the inner side of the threaded hole is connected to the through hole, a positioning bolt is threaded in the threaded hole, the head of the positioning bolt is pressed on the measuring rod, and the positioning bolt fixes the measuring rod in position.

5. The roller crescent groove rapid positioning and measuring device according to claim 3 is characterized in that: The lower part of the measuring rod is connected to the measuring needle tip.

6. The roller crescent groove rapid positioning and measuring device according to claim 1, characterized in that: The arc of the arc-shaped bottom surface is an arc of a circle with a diameter of 320mm-340mm.

Citation Information

Cited By

  • Novel crescent groove depth measuring device and method

    CN121474977A