Circulating water cooling device of waste smoke purification system of setting machine

By adopting the S-shaped bending dust removal plate and heat exchange plate structure in the shaping machine waste smoke purification system, the problem of insufficient cooling of the flue gas is solved, and the flue gas is fully cooled and purified, reducing energy consumption.

CN222777767UActive Publication Date: 2025-04-22SHAOXING YAOWO KNITTING CO LTD
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Patent Information

Application Number
CN202420597126.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-04-22
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

In the existing stencil waste smoke purification system of the heat exchanger, the straight pipe structure of the heat exchange device causes the flue gas to not be sufficiently cooled, and the cooling effect is poor in hot summers, affecting the flue gas purification effect.

Method used

The S-shaped bent dust removal plate and heat exchange plate structure is adopted to increase the flue gas cooling effect and the interception and purification effect of smoke and dust and oil pollution. At the same time, through the circulating water cooling device, the S-shaped bent heat exchange plate and dust removal plate are used to improve the cooling effect of hot water.

Benefits of technology

The flue gas is fully cooled and purified, the oil and particulate content in the flue gas is reduced, the purifier is blocked, the load of high-voltage static electricity is reduced, and the power saving effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a circulating water cooling device of a waste smoke purification system of a setting machine, which comprises a connecting pipe, a dust removal cooler and a purifier which are sequentially arranged along an air outlet of the setting machine, the dust removal cooler comprises a box body and a plurality of S-shaped bent dust removal plates, and the plurality of dust removal plates are longitudinally arranged in the box body at intervals. A smoke channel is formed between every two adjacent dust removal plates, the front ends and the rear ends of the multiple smoke channels are connected with the connecting pipes and the purifiers respectively, hollow heat exchange channels are formed in the dust removal plates, and the cooling device comprises a cooling box and multiple S-shaped bent heat exchange plates. The S-shaped bent dust removal plate structure is adopted to replace a fin cooling device on the market at present, the smoke cooling effect is improved, meanwhile, the smoke dust and oil dirt intercepting and purifying effect on the section can be greatly improved, the content of oil dirt and particulate matter in smoke entering the purifier is smaller, the purifier is prevented from being blocked, meanwhile, the load of high-voltage static electricity is relieved, and the service life of the purifier is prolonged. And the power-saving effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fume treatment of a setting machine, in particular to a circulating water cooling device of a waste fume purification system of a setting machine. Background Art

[0002] When the setting machine is running, it usually generates a large amount of waste gas and waste dust, which has high temperature and serious pollution. In order to reduce the pollution of waste gas and waste dust, electrostatic purification and other equipment are generally used to treat the waste gas, so that the exhausted gas is clean or has very little pollution.

[0003] Since the exhaust gas temperature is high and there are a lot of oil and smoke particles in the exhaust gas, and the low-temperature flue gas has a better purification effect, in order to make the flue gas temperature entering the electrostatic purifier lower and the oil and particle content in the flue gas lower, it is necessary to add a spray device on the connecting pipe between the purifier and the setting machine for spraying dust and oil reduction, and add a heat exchange device for cooling the flue gas. However, there are two shortcomings in the heat exchange device currently used. First, the heat exchange generally uses a straight tube as a heat exchange tube, and the heat exchange is carried out by convection inside and outside the tube. Since the water in the straight tube passes faster, it cannot form a good heat exchange effect with the flue gas, resulting in the flue gas passing through the heat exchange device without sufficient cooling, and the cooling effect is not good. Second, the cooling water after heat exchange is directly passed into the recovery pool for natural cooling and reuse. In the hot summer, the cooling effect is not good, resulting in poor flue gas heat exchange effect. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a circulating water cooling device for a waste smoke purification system of a setting machine, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a circulating water cooling device of a waste smoke purification system of a stenting machine, comprising a connecting pipe, a dust collector and a purifier arranged in sequence along the air outlet of the stenting machine, the dust collector and the purifier comprising a box body, a plurality of S-shaped bent dust removal plates, the plurality of dust removal plates are arranged in the box body at longitudinal intervals, a smoke channel is between two adjacent dust removal plates, the front and rear ends of the plurality of smoke channels are respectively connected to the connecting pipe and the purifier, the interior of the dust removal plate is a hollow heat exchange channel, the cooling device comprises a cooling box, a plurality of S-shaped bent heat exchange plates, the plurality of heat exchange plates are arranged in the cooling box at longitudinal intervals, a heat dissipation channel is between two adjacent heat exchange plates, the interior of the heat exchange plate is a hollow circulating water channel, the front and rear ends of the heat exchange channel are connected to the front and rear ends of the circulating water channel through a water inlet pipe and a water outlet pipe, and a heat absorption mechanism is connected to the front and rear inlet and outlet ends of the heat dissipation channel.

[0008] Preferably, the heat absorption mechanism includes a water pump, a fan, a three-way valve, a circulating water pipe, an air inlet pipe and an air outlet pipe, the water pump is arranged on the circulating water pipe, the fan is arranged on the air inlet pipe, one end of the air inlet pipe and the circulating water pipe is connected to the main inlet pipe of the heat dissipation channel through the three-way valve, and the other end of the air outlet pipe and the circulating water pipe is connected to the main outlet pipe of the heat dissipation channel through the three-way valve.

[0009] Preferably, a compression refrigerator is connected in series to the circulating water pipe.

[0010] Preferably, the dust removal plate and the heat exchange plate may be bent in a bridge shape or a wave shape.

[0011] Preferably, the dust removal plate and the heat exchange plate are made of stainless steel.

[0012] (III) Beneficial effects

[0013] The utility model provides a circulating water cooling device for the waste smoke purification system of a setting machine. It has the following beneficial effects:

[0014] 1. The circulating water cooling device of the waste smoke purification system of the setting machine adopts an S-shaped bent dust removal plate structure to replace the fin cooling device currently on the market. While increasing the flue gas cooling effect, it can greatly increase the smoke and oil interception and purification effect at this section, making the oil and particulate matter content in the flue gas entering the purifier less, preventing the purifier from being blocked, and at the same time reducing the load of high-voltage static electricity to achieve a power saving effect; the hot water after absorbing heat enters the cooling box, and the S-shaped bent heat exchange plate is used to replace the straight tube cooling device currently on the market, which can increase the stroke of the hot water and slow down its flow rate, increase the heat exchange area and heat exchange time, and achieve full cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a top sectional view of the box body and cooling box of the utility model;

[0016] Figure 2 It is the overall external axonometric drawing of the utility model;

[0017] Figure 3 It is a side sectional view of the box body of the utility model.

[0018] In the figure: 1 connecting pipe, 2 purifier, 3 dust collector and cooler, 4 cooling device, 5 sewage recovery tank, 6 water pump, 7 three-way valve, 8 fan, 9 compression refrigerator, 10 circulating water pipe, 11 air inlet pipe, 12 air outlet pipe, 31 box, 32 dust removal plate, 33 flue gas channel, 34 heat exchange channel, 35 water inlet pipe, 36 water outlet pipe, 37 spray group, 41 cooling box, 42 heat exchange plate, 43 circulating water channel, 44 heat dissipation channel, 45 main inlet pipe, 46 main outlet pipe. DETAILED DESCRIPTION

[0019] The utility model embodiment provides a circulating water cooling device for the waste smoke purification system of a setting machine, such as Figure 1-3 As shown, it includes a connecting pipe 1, a dust removal and cooling device 3, and a purifier 2 which are sequentially arranged along the air outlet of the setting machine. The purifier 3 is a high-voltage electrostatic precipitator currently commonly used in the market.

[0020] The dust removal and cooling device 3 includes a box body 31 and a plurality of dust removal plates 32 bent in an S-shape. The bending of the dust removal plates 32 can be as follows: Figure 1 A plurality of dust removal plates 32 are arranged in the box body 31 at a longitudinal interval, and a flue gas channel 33 is formed between two adjacent dust removal plates 32. The front and rear ends of the plurality of flue gas channels 33 are respectively connected to the connecting pipe 1 and the purifier 2. The interior of the dust removal plate 32 is a hollow heat exchange channel 34. The heat exchange medium in the heat exchange channel 34 is in a convection state in the opposite direction of the flue gas.

[0021] like Figure 3 As shown, the top of the box body 31 is provided with several rows of spray groups 37 corresponding to the dust removal plates 32 one by one. The spray group 37 adopts a spiral atomizing nozzle, which is an existing commercially available product. The water mist sprayed by the spiral atomizing nozzle is spiral-shaped, and the flow rate of the flue gas can be slowed down when passing through the dust removal plate 32. The oil and particulate matter will adhere to the dust removal plate 32 under the action of the spray. The bottom sewage pipe of the box body 31 is connected to the sewage recovery tank 5. The dust removal plate 32 and the flue gas channel 33 are sprayed by the spray group 37, and the oil and particulate matter in the flue gas are settled and flushed into the sewage recovery tank 5 together with the oil attached to the dust removal plate 32.

[0022] The dust collector 3 adopts an S-shaped bent dust removal plate structure to replace the fin cooling device currently on the market, which reduces the large resistance and thus saves the negative pressure fan. The air is only supplied by the external exhaust fan of the setting machine, thereby achieving the effect of saving electricity and energy. At the same time, since there is no large resistance, the rotation speed of the setting fan is reduced, thereby reducing the energy consumption of the setting machine. At the same time, the dust removal plate 32 can greatly increase the smoke and oil interception and purification effect at this section, so that the oil and particulate matter content in the smoke entering the purifier 2 is less, preventing the purifier 2 from being blocked, and at the same time reducing the load of high-voltage static electricity, achieving a power saving effect.

[0023] like Figure 1 As shown, the cooling device 4 includes a cooling box 41, a plurality of heat exchange plates 42 with S-shaped bends, and the bends of the heat exchange plates 42 may be bridge-shaped or wave-shaped. The plurality of heat exchange plates 42 are arranged in the cooling box 41 at longitudinal intervals, and a heat dissipation channel 44 is provided between two adjacent heat exchange plates 42. The interior of the heat exchange plates 42 is a hollow circulating water channel 43, and the front and rear ends of the heat exchange channel 34 are connected to the front and rear ends of the circulating water channel 43 through a water inlet pipe 35 and a water outlet pipe 36. The inlet and outlet of each heat dissipation channel 44 are collected on a main inlet pipe 45 and a main outlet pipe 46, and heat absorbing mechanisms are connected to both ends of the main inlet pipe 45 and the main outlet pipe 46.

[0024] The S-shaped bent heat exchange plate 42 is used to replace the straight tube type cooling device currently on the market, which can increase the stroke of hot water and slow down its flow rate, increase the heat exchange area and heat exchange time, and achieve sufficient cooling.

[0025] The dust removal plate 32 and the heat exchange plate 42 are made of stainless steel. The dust removal plate 32 made of stainless steel is easy to wash away the oil stains attached to the surface, and the heat exchange efficiency is also high.

[0026] like Figure 1 As shown, the heat absorption mechanism includes a water pump 6, a fan 8, a three-way valve 7, a circulating water pipe 10, an air inlet pipe 11 and an air outlet pipe 12. The water pump 6 is arranged on the circulating water pipe 10. A cooling pool can be arranged and connected in series to the circulating water pipe 10. The cooling pool is used to store cooling water. A compression refrigerator 9 is connected in series to the circulating water pipe 10. The compression refrigerator 9 is an existing commercially available product and is used to cool down the cooling water. The fan 8 is arranged on the air inlet pipe 11. One end of the air inlet pipe 11 and the circulating water pipe 10 is connected to the main inlet pipe 45 of the heat dissipation channel 44 through the three-way valve 7. The other end of the air outlet pipe 12 and the circulating water pipe 10 is connected to the main outlet pipe 46 of the heat dissipation channel 44 through the three-way valve 7. The heat absorption mechanism can be set to two cooling modes through two three-way valves 7, namely, a water cooling mode and an air cooling mode.

[0027] When the water cooling mode is adopted, the two three-way valves 7 are switched to the circulating water channel 43, and water is supplied by the water pump 6. When the water temperature is high, the compression refrigerator 9 can also be used to assist in cooling. The water cooling mode is suitable for summer.

[0028] When the air cooling mode is adopted, the two three-way valves 7 are switched to the air inlet pipe 11 and the air outlet pipe 12, and air is drawn into the heat dissipation channel 44 through the fan 8, and then discharged into the atmosphere through the air outlet pipe 12. The air cooling mode is suitable for winter when the temperature is lower.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A circulating water cooling device for a waste smoke purification system of a setting machine, comprising a connecting pipe (1), a dust removal and cooling device (3), and a purifier (2) arranged in sequence along the air outlet of the setting machine, characterized in that: The dust removal and cooling device (3) comprises a box body (31), a plurality of dust removal plates (32) bent in an S-shape, the plurality of dust removal plates (32) are arranged in the box body (31) at intervals in the longitudinal direction, a flue gas channel (33) is provided between two adjacent dust removal plates (32), the front and rear ends of the plurality of flue gas channels (33) are respectively connected to the connecting pipe (1) and the purifier (2), the interior of the dust removal plate (32) is a hollow heat exchange channel (34), the cooling device (4) comprises a cooling box (41), a plurality of A heat exchange plate (42) is bent in an S-shape, and a plurality of heat exchange plates (42) are arranged in a longitudinal spacing in a cooling box (41). A heat dissipation channel (44) is provided between two adjacent heat exchange plates (42). The interior of the heat exchange plate (42) is a hollow circulating water channel (43). The front and rear ends of the heat exchange channel (44) are connected to the front and rear ends of the circulating water channel (43) through a water inlet pipe (35) and a water outlet pipe (36). The front and rear inlet and outlet ends of the heat dissipation channel (44) are connected to a heat absorbing mechanism.

2. The circulating water cooling device of the waste smoke purification system of the setting machine according to claim 1 is characterized by: The heat absorption mechanism comprises a water pump (6), a fan (8), a three-way valve (7), a circulating water pipe (10), an air inlet pipe (11) and an air outlet pipe (12); the water pump (6) is arranged on the circulating water pipe (10); the fan (8) is arranged on the air inlet pipe (11); one end of the air inlet pipe (11) and the circulating water pipe (10) is connected to a main inlet pipe (45) of a heat dissipation channel (44) via the three-way valve (7); the other end of the air outlet pipe (12) and the circulating water pipe (10) is connected to a main outlet pipe (46) of the heat dissipation channel (44) via the three-way valve (7).

3. The circulating water cooling device of the waste smoke purification system of the setting machine according to claim 2 is characterized by: The circulating water pipe (10) is connected in series with a compression refrigerator (9).

4. The circulating water cooling device of the waste smoke purification system of a setting machine according to claim 1 is characterized by: The dust removal plate (32) and the heat exchange plate (42) may be bent in a bridge shape or a wave shape.

5. The circulating water cooling device of the waste smoke purification system of the setting machine according to claim 4 is characterized by: The dust removal plate (32) and the heat exchange plate (42) are made of stainless steel.