Dispersed gas collecting device for ferrosilicon casting production
By introducing a booster assembly and a filter assembly into the exhaust gas collection device for ferrosilicon casting production, the problem of slow exhaust gas passing speed in the prior art is solved, and efficient waste gas treatment and the effect of reducing treatment costs is achieved.
Patent Information
- Application Number
- CN202421334777.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the filtration and treatment of waste gas, the existing waste gas collection device for ferrosilicon casting production has a high density of filtering materials and a slow flow rate of waste gas, which affects the treatment efficiency and increases costs.
A gas collection device including a booster assembly and a filter assembly is designed. The booster assembly increases the exhaust gas flow rate through the negative pressure impeller. The filter assembly consists of a crude filter mesh, an activated carbon layer and a filter cotton layer, which can effectively adsorb and filter pollutants in the exhaust gas.
By increasing the exhaust gas flow rate through the booster assembly, the exhaust gas can pass through the filter assembly quickly, which improves the waste gas treatment efficiency, reduces the treatment cost, and avoids the problem of slow exhaust gas passing through due to the high density of the filter assembly.
Smart Images

Figure CN222777779U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of scattered gas collecting devices, in particular to a scattered gas collecting device for ferrosilicon casting production. Background Art
[0002] After the existing diffused gas collection device collects the collected waste gas, it still requires additional equipment to filter and treat it before it can be discharged, which greatly affects the waste gas treatment efficiency and treatment cost; when the waste gas is filtered, the density of the filter material itself is relatively large, and the waste gas flow rate is slow, which affects the waste gas treatment efficiency.
[0003] The Chinese patent publication number CN213827002U discloses a device for collecting exhaust gases during the ferrosilicon pouring process, comprising: a negative pressure main pipe, a plurality of negative pressure branch pipes, and a fume collection hood. The negative pressure main pipe is used to guide the exhaust gases generated during the ferrosilicon pouring process. One end of the negative pressure branch pipe is installed on the side of the negative pressure main pipe and is connected to the negative pressure main pipe. A plurality of fume collection hoods are arranged below the negative pressure branch pipes. An air inlet is provided on the top of the fume collection hood, and the air inlet is connected to the negative pressure branch pipe. Under the action of negative pressure, the fume generated during the ferrosilicon pouring and cooling process enters the negative pressure branch pipe from the air inlet on the top of the fume collection hood, reducing the escape of fume during the ferrosilicon pouring and cooling process, improving the fume recovery efficiency, improving the workshop environment, and ensuring the health of the operators.
[0004] In view of this, the present utility model is proposed. Utility Model Content
[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a scattered gas collecting device for ferrosilicon casting production, thereby solving the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0007] A device for collecting scattered gas for ferrosilicon casting production comprises: a ferrosilicon ore furnace, support rods being fixedly connected to both sides of the ferrosilicon ore furnace in an axisymmetric manner, a placement ring being fixedly connected to the top surface of the support rods, a booster assembly being fixedly connected to the top surface of the placement ring, a connecting groove being fixedly connected to the top surface of the booster assembly, and a filter assembly being threadedly connected to the surface of the connecting groove;
[0008] The filter assembly includes a filter tube threadedly connected to the surface of the connecting groove, the interior of the filter tube is fixedly connected to a limiting ring, the top surface of the limiting ring is provided with a coarse filter screen, the top surface of the coarse filter screen is provided with an activated carbon layer, and the top surface of the activated carbon layer is provided with a filter cotton layer.
[0009] Optionally, a conical plate is fixedly connected to the inner bottom end of the filter tube, and a top surface of the conical plate is provided with a vent that is in communication with the filter tube and the communicating groove.
[0010] Optionally, a wheel disc is sleeved on the surface of the filter tube, and the wheel disc is fixedly connected with an outer ring for convenient force generation, and the surface of the outer ring is provided with anti-slip patterns for increasing friction.
[0011] Optionally, the boost assembly includes a flow cover fixedly connected to the top surface of the placement ring, the inner bottom wall of the flow cover is fixedly connected to a placement plate, the top surface of the placement plate is provided with a plurality of air inlets, the top surface of the air inlet is fixedly connected to a negative pressure impeller, and the top surface of the flow cover is fixedly connected to a protective structure.
[0012] Optionally, the protective structure includes a protective plate fixedly connected to the top surface of the hood, the top surface of the protective plate is provided with connecting openings in a rectangular array, the inner side wall of the connecting opening is provided with rotating holes in an axially symmetrical manner, and the valve plate is rotatably connected inside the rotating hole.
[0013] Optionally, a counterweight is fixedly connected to one side of the valve plate surface, and a limiting bracket is fixedly connected to the bottom surface of the communication port in an axisymmetric manner, and the inner diameter of the limiting bracket is larger than the outer diameter of the counterweight.
[0014] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:
[0015] 1. Through the setting of the filter component, after the exhaust gas is generated inside the ferrosilicon blast furnace, the exhaust gas directly increases the flow rate through the booster component and enters the inside of the filter tube. The exhaust gas passes through the coarse filter to block larger particles. Then, the pollutants in the exhaust gas are adsorbed and filtered through the activated carbon layer and the filter cotton layer. The cleaned gas is discharged from the top of the filter tube, thereby achieving the effect of not having to collect the exhaust gas and then filtering it, greatly improving the exhaust gas treatment efficiency and reducing the exhaust gas treatment cost.
[0016] 2. Through the setting of the booster component, the negative pressure impeller rotates, so that a strong negative pressure is generated inside the hood, the exhaust gas formed above the ferrosilicon ore furnace is sucked in, and the speed at which the exhaust gas moves from the inside of the hood to the filter component is greatly increased. The exhaust gas can pass through the filter component quickly, thereby avoiding the slow exhaust gas passing speed due to the high density inside the filter component and improving the exhaust gas filtration efficiency.
[0017] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0019] In the picture:
[0020] Figure 1 Schematic diagram of the overall structure;
[0021] Figure 2 It is a schematic diagram of the structure of the boost component;
[0022] Figure 3 Schematic diagram of the filter assembly structure;
[0023] Figure 4 Schematic diagram of the split structure.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Ferrosilicon ore furnace; 2. Support rod; 3. Placement ring; 4. Booster assembly; 41. Drawer hood; 42. Placement plate; 43. Negative pressure impeller; 44. Protective structure; 441. Protective plate; 442. Valve plate; 5. Connecting groove; 6. Filter assembly; 61. Filter tube; 62. Limiting ring; 63. Coarse filter; 64. Activated carbon layer; 65. Filter cotton layer; 7. Conical plate; 8. Disc; 9. Limiting bracket.
[0026] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0027] The present invention will now be described in further detail with reference to the accompanying drawings.
[0028] See also Figure 1-4 As shown, in this embodiment, a scattered gas collection device for ferrosilicon casting production is provided, including: a ferrosilicon ore furnace 1, support rods 2 are fixedly connected to both sides of the ferrosilicon ore furnace 1 in an axially symmetrical manner, the top surface of the support rods 2 is fixedly connected to a placement ring 3, the top surface of the placement ring 3 is fixedly connected to a booster assembly 4, the top surface of the booster assembly 4 is fixedly connected to a connecting groove 5, and the surface of the connecting groove 5 is threadedly connected to a filter assembly 6.
[0029] In one aspect of this embodiment, the exhaust gas passes through a coarse filter 63 to block larger particles. Then, the pollutants in the exhaust gas are adsorbed and filtered by an activated carbon layer 64 and a filter cotton layer 65. The cleaned gas is discharged from the top of the filter tube 61. It should be noted that all electrical devices involved in this application can be powered by batteries or external power supplies.
[0030] like Figure 3 As shown, the inner bottom end of the filter tube 61 of this embodiment is fixedly connected to a conical plate 7, and the top surface of the conical plate 7 is provided with a vent that penetrates the filter tube 61 and the connecting groove 5; the conical plate 7 can collect larger particles that fall after entering the filter tube 61 and being intercepted by the coarse filter screen 63, and can be disassembled and cleaned later by twisting the filter tube 61.
[0031] like Figure 3 As shown, the surface of the filter tube 61 of this embodiment is sleeved with a wheel 8, and the wheel 8 is fixedly connected with an outer ring for convenient force application, and the surface of the outer ring is provided with anti-slip grooves for increasing friction; holding the outer ring and applying force drives the filter tube 61 fixed on the inside to rotate, making it convenient for users to disassemble and replace it.
[0032] like Figure 2 As shown, the protective structure 44 of this embodiment includes a protective plate 441 fixedly connected to the top surface of the hood 41, the top surface of the protective plate 441 is provided with a connecting port in a rectangular array, the inner side wall of the connecting port is provided with a rotary hole in an axially symmetrical manner, and a valve plate 442 is rotatably connected inside the rotary hole, and a counterweight is fixedly connected to one side of the surface of the valve plate 442, and the bottom surface of the connecting port is fixedly connected to a limiting bracket 9 in an axially symmetrical manner, and the inner diameter of the limiting bracket 9 is larger than the outer diameter of the counterweight; the negative pressure generated by the operation of the negative pressure impeller 43 can push open the valve plate 442 to facilitate the passage of exhaust gas, and after the negative pressure impeller 43 stops working, the counterweight drives the valve plate 442 to rotate until it is limited by the two limiting brackets 9, and the valve plate 442 closes the connecting port again to prevent particles from falling back into the ferrosilicon smelting furnace 1.
[0033] Example 1:
[0034] In this embodiment, the filter assembly 6 includes a filter tube 61 threadedly connected to the surface of the connecting groove 5. A limit ring 62 is fixedly connected to the interior of the filter tube 61. A coarse filter screen 63 is provided on the top surface of the limit ring 62. An activated carbon layer 64 is provided on the top surface of the coarse filter screen 63. A filter cotton layer 65 is provided on the top surface of the activated carbon layer 64.
[0035] By setting the filter component 6, after the exhaust gas is generated inside the ferrosilicon blast furnace 1, the exhaust gas directly increases the flow rate through the booster component 4 and enters the interior of the filter tube 61. The exhaust gas passes through the coarse filter 63 to block larger particles. Then, the pollutants in the exhaust gas are adsorbed and filtered by the activated carbon layer 64 and the filter cotton layer 65. The cleaned gas is discharged from the top of the filter tube 61, thereby achieving the effect of not having to collect the exhaust gas and then filtering it, greatly improving the exhaust gas treatment efficiency and reducing the exhaust gas treatment cost.
[0036] Example 2:
[0037] In this embodiment, the booster assembly 4 includes a flow cover 41 fixedly connected to the top surface of the placement ring 3, the inner bottom wall of the flow cover 41 is fixedly connected to a placement plate 42, the top surface of the placement plate 42 is provided with a plurality of air inlets, the top surface of the air inlets is fixedly connected to a negative pressure impeller 43, the top surface of the flow cover 41 is fixedly connected to a protective structure 44, the protective structure 44 includes a protective plate 441 fixedly connected to the top surface of the flow cover 41, the top surface of the protective plate 441 is provided with a rectangular array of communication ports, the inner side wall of the communication port is provided with axisymmetrically symmetrical rotation holes, and the interior of the rotation hole is rotatably connected to a valve plate 442;
[0038] By setting the booster assembly 4, the negative pressure impeller 43 rotates, so that a strong negative pressure is generated inside the flow cover 41, the exhaust gas formed above the ferrosilicon ore arc furnace 1 is sucked in, and the speed at which the exhaust gas moves inside the flow cover 41 to the filter assembly 6 is greatly increased. The exhaust gas can pass through the filter assembly 6 quickly, thereby avoiding the slow exhaust gas passing speed due to the high density inside the filter assembly 6 and improving the exhaust gas filtration efficiency.
[0039] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.
Claims
1. A scattered gas collection device for ferrosilicon casting production, characterized in that: include: A ferrosilicon ore furnace (1), wherein two sides of the ferrosilicon ore furnace (1) are fixedly connected with support rods (2) in an axisymmetric manner, the top surface of the support rods (2) is fixedly connected with a placement ring (3), the top surface of the placement ring (3) is fixedly connected with a booster assembly (4), the top surface of the booster assembly (4) is fixedly connected with a connecting groove (5), and the surface of the connecting groove (5) is threadedly connected with a filter assembly (6); The filter assembly (6) comprises a filter tube (61) threadedly connected to the surface of the connecting groove (5); a limit ring (62) is fixedly connected to the interior of the filter tube (61); a coarse filter screen (63) is arranged on the top surface of the limit ring (62); an activated carbon layer (64) is arranged on the top surface of the coarse filter screen (63); and a filter cotton layer (65) is arranged on the top surface of the activated carbon layer (64).
2. The device for collecting scattered gas for ferrosilicon casting production according to claim 1, characterized in that: The inner bottom end of the filter tube (61) is fixedly connected to a conical plate (7), and the top surface of the conical plate (7) is provided with a vent hole that is connected to the filter tube (61) and the connecting groove (5).
3. The device for collecting scattered gas for ferrosilicon casting production according to claim 1, characterized in that: A wheel disc (8) is sleeved on the surface of the filter tube (61), and an outer ring for facilitating force generation is fixedly connected to the wheel disc (8), and the surface of the outer ring is provided with anti-skid patterns for increasing friction.
4. The device for collecting scattered gas for ferrosilicon casting production according to claim 1, characterized in that: The booster assembly (4) comprises a flow cover (41) fixedly connected to the top surface of the placement ring (3); the inner bottom wall of the flow cover (41) is fixedly connected to a placement plate (42); the top surface of the placement plate (42) is provided with a plurality of air inlets; the top surface of the air inlets is fixedly connected to a negative pressure impeller (43); and the top surface of the flow cover (41) is fixedly connected to a protective structure (44).
5. The device for collecting scattered gas for ferrosilicon casting production according to claim 4, characterized in that: The protection structure (44) comprises a protection plate (441) fixedly connected to the top surface of the shroud (41); the top surface of the protection plate (441) is provided with connecting openings in a rectangular array; the inner side walls of the connecting openings are provided with rotating holes in an axisymmetric manner; the interior of the rotating holes is rotatably connected to a valve plate (442).
6. The device for collecting scattered gas for ferrosilicon casting production according to claim 5, characterized in that: A counterweight is fixedly connected to one side of the surface of the valve plate (442), and a limiting bracket (9) is fixedly connected to the bottom surface of the communication port in an axisymmetric manner, wherein the inner diameter of the limiting bracket (9) is greater than the outer diameter of the counterweight.
Citation Information
Patent Citations
Device for collecting diffused gas in ferrosilicon pouring process
CN213827002U