Integral base of fixed hydraulic breaking hammer
By designing an integral base including base plate, mounting plate, plug rod, limit rod, displacement sensor, buzzer and controller, multiple problems in the installation and maintenance process of fixed hydraulic crusher base are solved, and the stable installation of the base, position offset reminder and micro-shift shock absorption function of hydraulic crusher hammer is realized.
Patent Information
- Application Number
- CN202420818823.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the installation and maintenance process, the existing fixed hydraulic crusher base has problems such as compact size, easy to damage the anchor bolts, large vibration, easy to loosen the bolts and nuts, large maintenance, and difficulty in reminding after the base position is offset.
An integral base consisting of a base plate, mounting plate, plug rod, limit rod, displacement sensor, buzzer and controller is designed to achieve stable installation of the base, reminder of position deviation and micro-shift shock absorption of hydraulic breakers through these components.
This design facilitates the installation and fixation of the base, and can make a sound reminder after the position is offset, reducing maintenance difficulty, and improving the efficiency and overall strength of the hydraulic breaker on the base.
Smart Images

Figure CN222778128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to an integral base for a fixed hydraulic breaker hammer. Background Art
[0002] Fixed hydraulic crushers are widely used in mines. After years of practice, the following problems exist in their installation methods:
[0003] The original design of the crusher base was too compact, and lacked consideration for the processing cycle after the anchor bolts were damaged. During operation, there was large vibration, bolts and nuts were easy to loosen, and the maintenance work was large. In addition, the original design of the crusher anchor bolts were easily damaged, and after damage, the crusher foundation needed to be re-excavated, cement needs to be poured for the second time, and the maintenance period needs to be over.
[0004] Therefore, we propose a fixed hydraulic breaker integrated base to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an integral base for a fixed hydraulic breaker hammer to solve the problem that the existing integral base for a hydraulic breaker hammer proposed in the above background technology is generally not convenient for installation and fixation during use, has a long maintenance period, is difficult to sound a reminder after the base is shifted, and is not convenient for micro-movement and shock absorption of the hydraulic breaker hammer installed on the base.
[0006] To achieve the above object, the utility model provides the following technical solution: a fixed hydraulic breaker hammer integral base, comprising: a bottom plate, a mounting plate arranged in close contact with the inner side of the middle of the bottom plate, and a limiting rod engaging and penetrating the inner side of the middle of the mounting plate;
[0007] Also includes:
[0008] A mounting and fixing structure is arranged on the inner side of the outer end of the bottom plate, wherein the mounting and fixing structure includes a mounting hole, an insert rod and a limit rod, and a displacement sensing and reminding structure is arranged on the inner side of the rear end of the bottom plate, wherein the displacement sensing and reminding structure includes a displacement sensor, a buzzer and a controller;
[0009] The outer end of the mounting plate is provided with a movable limiting structure, wherein the movable limiting structure comprises a limiting rod, a placement slot and a cylinder;
[0010] The bottom plate, the inserting rod, the limiting rod, the mounting plate and the limiting rod are all composed of steel plates and steel structure paint sprayed on the outside of the steel plates.
[0011] Preferably, symmetrical mounting holes are provided inside the outer end of the base plate, and symmetrical plug rods are connected to the inner side of the outer lower end of the base plate for damping rotation, and the length of the plug rods is greater than the height of the base plate.
[0012] Preferably, a symmetrical limit rod is non-detachably engaged on the inner side of the outer end of the base plate, and the insertion rod and the limit rod are arranged in a one-to-one correspondence, and the limit rod is located outside the outer end of the insertion rod, and the displacement sensor, buzzer and controller are embedded and installed on the inner side of the rear end of the base plate.
[0013] Preferably, a rubber shock-absorbing pad is adhered and fixed to the upper side of the mounting plate, and mounting grooves are symmetrically opened inside the outer upper end of the mounting plate, and placement grooves are symmetrically opened inside the outer end of the mounting plate.
[0014] Preferably, the outer end of the limiting rod is fixedly connected to the outside of the base plate, and a cylinder fixed to the base plate and the mounting plate is nested inside the placement groove.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the fixed hydraulic breaker hammer integral base is convenient for installation and fixing of the integral base, and is convenient for sounding a warning after the integral base is shifted to avoid abnormal situations, is convenient for micro-movement and shock absorption of the hydraulic breaker hammer installed on the integral base, and is convenient for ensuring the strength of the integral base;
[0016] 1. A base plate, mounting holes, plug rods and limit rods are provided. Since mounting holes are symmetrically provided inside the outer end of the base plate, symmetrical plug rods are provided on the inner side of the outer lower end of the base plate for damping rotation, and a limit rod that is non-detachable and engaged with the base plate is provided outside the plug rods. A displacement sensor, a buzzer and a controller are embedded and installed on the inner side of the rear end of the base plate, so it is convenient to install and fix the integral base, and it is convenient to sound a reminder after the integral base is offset to avoid abnormal situations;
[0017] 2. A base plate, a mounting plate, a rubber shock-absorbing pad and a mounting groove are provided. Since a mounting plate with a mounting groove symmetrically provided on the outer upper end is fitted on the inner side of the middle part of the base plate, a rubber shock-absorbing pad is pasted and fixedly connected to the upper side of the mounting plate, and a limiting rod fixed to the base plate is inserted through the inner side of the middle part of the mounting plate. A placement groove is symmetrically provided inside the outer end of the mounting plate, and a cylinder fixed to the mounting plate and the base plate is nested in the placement groove. The inside and outside of the base plate, the plug rod, the limit rod, the mounting plate and the limiting rod are all composed of steel plates and steel structure paint sprayed on the outside. Therefore, it is convenient to slightly move and damp the hydraulic breaker installed on the integral base, and it is convenient to ensure the strength of the integral base. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the top view structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0021] Figure 4 This is a schematic diagram of the internal structure of the bottom plate of the utility model;
[0022] Figure 5 This is a front view cross-sectional structural diagram of the connection between the limit rod and the base plate of the utility model.
[0023] In the figure: 1. Base plate; 2. Mounting hole; 3. Insert rod; 4. Limit rod; 5. Displacement sensor; 6. Buzzer; 7. Controller; 8. Mounting plate; 9. Rubber shock-absorbing pad; 10. Mounting slot; 11. Limit rod; 12. Placement slot; 13. Cylinder; 14. Steel plate; 15. Steel structure paint. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 The utility model provides a technical solution: a fixed hydraulic breaker integrated base, including a bottom plate 1, a mounting hole 2, a plug rod 3, a limit rod 4, a displacement sensor 5, a buzzer 6, a controller 7, a mounting plate 8, a rubber shock-absorbing pad 9, a mounting groove 10, a limit rod 11, a placement groove 12, a cylinder 13, a steel plate 14 and a steel structure paint 15. When the fixed hydraulic breaker integrated base is used, Figure 1 , Figure 2 , Figure 3 and Figure 5 First, the foundation can be poured at the position where the fixed hydraulic breaker is to be used, so that a hole corresponding to the rotating connecting rod 3 inside the outer end of the bottom plate 1 is set inside, and then the bottom plate 1 can be placed on the solidified foundation, and the rod 3 can be nested and engaged in the hole of the foundation, and then the limit rod 4 that is non-detachably connected to the inner side of the outer end of the bottom plate 1 can be moved inward, so that the limit rod 4 is attached to the outer side of the upper end of the rod 3, and the rod 3 is attached and limited, and the bottom plate 1 is preliminarily limited, and finally the anti-loosening screw can be installed through the installation hole 2 opened inside the outer end of the bottom plate 1, so as to achieve the purpose of installing and fixing the integral base;
[0026] like Figure 1 and Figure 2Then, the fixed hydraulic breaker can be placed on the mounting plate 8 that is fitted on the inner side of the middle of the bottom plate 1, so that it fits on the mounting groove 10 that is fixed and pasted on the upper surface of the mounting plate 8, and then the anti-loosening screw can be installed through the rubber shock-absorbing pad 9 opened inside the outer end of the fixed hydraulic breaker and the mounting plate 8, so as to install and fix the fixed hydraulic breaker, and facilitate the shock absorption through the self-shock absorption performance of the mounting groove 10. During the use of the fixed hydraulic breaker, the controller 7 embedded on the inner side of the upper rear end of the bottom plate 1 can be used to control the displacement sensor 5 and the buzzer 6 installed on the lower and front sides of the bottom plate 1 to work together, so that after the displacement sensor 5 senses that the integral base has shifted, the controller 7 controls the buzzer 6 to sound, so as to serve as a reminder to avoid abnormal situations;
[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 , and as needed, the cylinder 13 symmetrically fixedly installed on the inner side of the outer end of the base plate 1 can be controlled by the controller 7 to operate. Since the inner end of the cylinder 13 is nested in the placement groove 12 symmetrically opened at the outer end of the mounting plate 8, the inner end of the cylinder 13 is fixedly connected to the mounting plate 8, and the middle inner side of the mounting plate 8 is engaged with a limiting rod 11 fixedly connected to the base plate 1. Therefore, through the operation of the cylinder 13, it is convenient to make the mounting plate 8 move slightly forward and backward under the limit of the base plate 1 and the limiting rod 11, so that the hydraulic breaker installed on the mounting plate 8 can be used. The base plate 1, the insertion rod 3, the limiting rod 4, the mounting plate 8 and the limiting rod 11 are all composed of a steel plate 14 and a steel structure paint 15 sprayed on the outside, so it is convenient to ensure the strength of the integral base under the self-strength performance of the steel plate 14. The above-mentioned electrical components are all prior art and will not be described in detail here.
[0028] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fixed hydraulic breaker integral base, comprising: A bottom plate (1), a mounting plate (8) disposed in close contact with the inner side of the middle portion of the bottom plate (1), and a limiting rod (11) engaging and penetrating the inner side of the middle portion of the mounting plate (8); It is characterized by further comprising: A mounting and fixing structure is arranged on the inner side of the outer end of the base plate (1), wherein the mounting and fixing structure comprises a mounting hole (2), an insertion rod (3) and a limit rod (4), and a displacement sensing and reminding structure is arranged on the inner side of the rear end of the base plate (1), wherein the displacement sensing and reminding structure comprises a displacement sensor (5), a buzzer (6) and a controller (7); The outer end of the mounting plate (8) is provided with a movement limiting structure, wherein the movement limiting structure comprises a limiting rod (11), a placement groove (12) and a cylinder (13); The base plate (1), the insert rod (3), the limit rod (4), the mounting plate (8) and the limit rod (11) are all composed of a steel plate (14) and a steel structure paint (15) sprayed on the outside of the steel plate (14).
2. The fixed hydraulic breaker integrated base according to claim 1, characterized in that: A symmetrical mounting hole (2) is provided inside the outer end of the base plate (1), and a symmetrical insertion rod (3) is connected to the inner side of the outer lower end of the base plate (1) for damping rotation, and the length of the insertion rod (3) is greater than the height of the base plate (1).
3. The fixed hydraulic breaker integrated base according to claim 1, characterized in that: A symmetrical limiting rod (4) is non-detachably engaged with the inner side of the outer end of the base plate (1), and the insertion rod (3) and the limiting rod (4) are arranged in a one-to-one correspondence, and the limiting rod (4) is located outside the outer end of the insertion rod (3), and the displacement sensor (5), the buzzer (6) and the controller (7) are embedded and installed on the inner side of the rear end of the base plate (1).
4. The fixed hydraulic breaker integrated base according to claim 1, characterized in that: A rubber shock-absorbing pad (9) is glued and fixed on the upper side of the mounting plate (8), and a mounting groove (10) is symmetrically opened inside the outer upper end of the mounting plate (8), and a placement groove (12) is symmetrically opened inside the outer end of the mounting plate (8).
5. The fixed hydraulic breaker integrated base according to claim 1, characterized in that: The outer end of the limiting rod (11) is fixedly connected to the outside of the base plate (1), and a cylinder (13) fixed to the base plate (1) and the mounting plate (8) is nested inside the placement groove (12).