Auxiliary device for stainless steel welding

By designing a stainless steel welding auxiliary device including adjustment and clamping devices, the problem that existing devices cannot adjust and clamp stainless steel materials of different lengths and shapes is solved, and a wider range of application and higher welding efficiency is achieved.

CN222779041UActive Publication Date: 2025-04-22WUHAN YINYU PRECISION CASTINGS CO LTD
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Patent Information

Application Number
CN202421086155.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-18
Publication Date
2025-04-22
Estimated Expiration
2034-05-18

AI Technical Summary

Technical Problem

The existing auxiliary devices for stainless steel welding cannot be adjusted according to the length of the stainless steel material, and the scope of application is limited, and it cannot provide a good clamping effect on cylindrical stainless steel.

Method used

A stainless steel welding auxiliary device including a base plate, a support frame, an adjustment device and a clamping device is designed. The adjustment device moves the support frame through a bidirectional motor and transmission member to adapt to stainless steel materials of different lengths; the clamping device includes a flip unit and a fixing unit, and flips and clamps of stainless steel materials through components such as synchronous motor and electromagnetic ring.

Benefits of technology

The device can be adjusted according to the length of the stainless steel material, expands the scope of application, and can effectively clamp and flip stainless steel materials of different shapes, improving welding efficiency and flexibility.

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Abstract

The utility model belongs to the technical field of stainless steel welding, and particularly relates to an auxiliary device for stainless steel welding, which comprises a bottom plate and a support frame, an adjusting device is arranged on the bottom plate, and a clamping device is arranged on the inner side of the support frame. According to the auxiliary device for stainless steel welding, when the auxiliary device faces stainless steel materials with different lengths, a bidirectional motor is started to drive a lead screw in a transmission part to rotate in a sealing bearing, so that a threaded sliding sleeve on the lead screw and a connecting rod at the top of the threaded sliding sleeve are driven to slide relatively along a limiting sliding groove, and two supporting frames are driven to move relatively; the application range of the device is widened, the cylindrical stainless steel materials are placed in a clamping cylinder, then an electromagnetic ring is electrified, repulsive force is generated between the electromagnetic ring and a permanent magnet, the permanent magnet is pushed to move towards the outer side along the inner wall of a sliding sleeve, and therefore a sliding rod is pushed to slide towards the outer side; cylindrical stainless steel materials are clamped, fixed and in butt joint through the arc-shaped clamping plates.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel welding, in particular to an auxiliary device for stainless steel welding. Background Art

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Welding achieves the purpose of joining through three ways: fusion welding, pressure welding and brazing. At present, in the process of stainless steel welding, it is necessary to clamp and fix the two stainless steel workpieces to be welded by welding auxiliary devices before welding. The existing stainless steel welding auxiliary devices usually do not have a flipping function. When welding different sides of stainless steel materials, frequent disassembly and assembly are required to achieve welding of different sides, which is cumbersome and reduces welding efficiency.

[0003] For example, Chinese patent announcement No. CN214770065U discloses an auxiliary device for stainless steel welding. When in use, the stainless steel material to be welded is docked and placed between two fixed seats, and the second rotating shaft is driven by turning the turning handle to rotate the worm wheel, and the worm engaged with the worm wheel rotates, and the moving block is moved by the threaded transmission of the worm, and the clamping plate is pulled by the hinge rod to clamp and fix the stainless steel material, and welding can be performed after fixation. When different surfaces of the stainless steel material need to be welded, the first rotating shaft is driven to rotate by holding the crank handle, and the first toothed disc sleeved at both ends of the first rotating shaft follows the rotation, and the first toothed disc drives the second toothed disc to rotate through the transmission of the chain, and the two rotating columns follow the two second toothed discs to rotate synchronously, which can drive the clamping tool holding the stainless steel material to flip, thereby facilitating the welding of different surfaces of the stainless steel material, meeting the welding requirements of different surfaces, and being simple to operate and improving efficiency. The problem that the existing auxiliary device for stainless steel welding usually does not have a flipping function and needs to be frequently disassembled and assembled to achieve welding of different surfaces is cumbersome to operate and reduces welding efficiency is solved.

[0004] However, the auxiliary device for stainless steel welding in the above application can only perform flip welding on stainless steel materials of a specific length, and cannot be adjusted specifically according to the length of the stainless steel material. It has a limited scope of application and cannot provide a good clamping effect for cylindrical stainless steel. Therefore, it has certain limitations.

[0005] For this reason, we urgently need to provide an auxiliary device for stainless steel welding. Utility Model Content

[0006] The purpose of the utility model is to provide an auxiliary device for stainless steel welding to solve the problem that the auxiliary device for stainless steel welding proposed in the above-mentioned background technology can only perform flip welding on stainless steel materials of a specific length, cannot be specifically adjusted according to the length of the stainless steel materials, has a limited scope of application, and cannot provide a good clamping effect for cylindrical stainless steel.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary device for stainless steel welding, comprising a base plate and a support frame, wherein the two support frames are respectively installed on the left and right sides of the upper surface of the base plate, an adjustment device is arranged on the base plate, and a clamping device is arranged on the inner side of the support frame.

[0008] The adjusting device includes a bidirectional motor, a sealed bearing, a transmission member, and a connecting rod. The bidirectional motor is installed at the inner center of the base plate. Two groups of sealed bearings are respectively installed on the left and right sides of the base plate. The two transmission members are respectively connected to the output ends on both sides of the bidirectional motor and are rotatably connected to the inside of the sealed bearings. The two connecting rods are respectively fixedly connected to the top of the transmission member, and the top of the transmission member is connected to the support frame.

[0009] A further improvement is that limiting grooves are respectively provided on the left and right sides of the upper surface of the base plate, the transmission member is installed inside the limiting groove, and the connecting rod is slidably connected to the inner wall of the limiting groove. When facing stainless steel materials of different lengths, the bidirectional motor is started to drive the screw in the transmission member to rotate inside the sealed bearing, thereby driving the threaded sleeve on the screw and the connecting rod on its top to slide relative to each other along the limiting groove, thereby driving the two support frames to move relative to each other, so that the two stainless steel materials can be docked, thereby improving the scope of application of the device.

[0010] A further improvement is that the clamping device includes a turning unit, a clamping unit and a fixing unit.

[0011] The flipping unit includes a synchronous motor, a fixed bearing, a rotating shaft, and a mounting plate. The synchronous motor is installed on the outer surface of the support frame, the fixed bearing is installed at the inner center of the support frame, the rotating shaft is connected to the output end of the synchronous motor and is rotatably connected to the inside of the fixed bearing, and the mounting plate is fixedly connected to the other end of the rotating shaft. After welding one side of the stainless steel material is completed, the synchronous motor is started to drive the rotating shaft to rotate inside the fixed bearing, thereby driving the stainless steel material clamped on the inner side of the mounting plate to flip and weld the other side.

[0012] A further improvement is that the clamping unit includes a clamping cylinder, an electromagnetic ring, and a clamping assembly, the clamping cylinder is fixedly connected to the inner surface of the mounting plate, the electromagnetic ring is installed on the inner wall of the clamping cylinder, and four groups of clamping assemblies are installed in a ring shape on the inner wall of the electromagnetic ring.

[0013] A further improvement is that the clamping assembly includes a sliding sleeve, a permanent magnet, a sliding rod, and an arc-shaped clamping plate. The sliding sleeve is installed on the inner wall of the electromagnetic ring, the permanent magnet is slidably connected to the inside of the sliding sleeve, the sliding rod is fixedly connected to the center of the outer surface of the permanent magnet, and the arc-shaped clamping plate is fixedly connected to the outer end of the sliding rod. The columnar stainless steel material is placed inside the clamping cylinder, and then the electromagnetic ring is energized to generate a repulsive force between the electromagnetic ring and the permanent magnet, pushing the permanent magnet to move outward along the inner wall of the sliding sleeve, thereby pushing the sliding rod to slide outward, and the columnar stainless steel material is clamped, fixed and docked by the arc-shaped clamping plate.

[0014] A further improvement is that the fixing unit includes a guide rail, a guide rail seat, a U-shaped frame, a threaded rod, and a fixing plate, the guide rail being installed on one side of the inner outer surface of the mounting plate, the guide rail seat being slidably connected to the guide rail, the U-shaped frame being fixedly connected to one side of the guide rail seat, the threaded rod being threadedly connected to the top center of the U-shaped frame, and the fixing plate being fixedly connected to the bottom of the threaded rod.

[0015] A further improvement is that there are four groups of fixing units, and the four groups of fixing units are installed in pairs at the front and rear ends of the inner outer surfaces of the two mounting plates. When facing the plate-shaped stainless steel material, according to the width of the stainless steel plate, the guide rail seat is pulled to slide inward or outward along the guide rail until the U-shaped frame moves to the outside of the plate, and then the plate is placed on the U-shaped frame, and the threaded rod is turned downward until the fixing plate cooperates with the U-shaped frame to clamp and fix the plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. When facing stainless steel materials of different lengths, the auxiliary device for stainless steel welding starts the bidirectional motor to drive the screw in the transmission part to rotate inside the sealed bearing, thereby driving the threaded sleeve on the screw and the connecting rod on its top to slide relative to each other along the limiting slide groove, thereby driving the two support frames to move relative to each other, so that the two stainless steel materials can be docked, thereby improving the application scope of the device.

[0018] 2. After the welding of one side of the stainless steel material is completed, the auxiliary device for stainless steel welding starts the synchronous motor to drive the rotating shaft to rotate inside the fixed bearing, thereby driving the stainless steel material clamped on the inner side of the mounting plate to flip over and weld the other side.

[0019] 3. The auxiliary device for stainless steel welding places the columnar stainless steel material inside the clamping cylinder, and then energizes the electromagnetic ring to generate a repulsive force between the electromagnetic ring and the permanent magnet, pushing the permanent magnet to move outward along the inner wall of the sliding sleeve, thereby pushing the sliding rod to slide outward, and clamping and fixing the columnar stainless steel material through the arc-shaped clamping plate and docking.

[0020] 4. When facing plate-type stainless steel materials, the auxiliary device for stainless steel welding pulls the guide rail seat to slide inward or outward along the guide rail according to the width of the stainless steel plate until the U-shaped frame moves to the outside of the plate, and then places the plate on the U-shaped frame, and turns the threaded rod downward until the fixed plate cooperates with the U-shaped frame to clamp and fix the plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic cross-sectional view of the regulating device of the utility model;

[0023] Figure 3 This is a schematic cross-sectional structural diagram of the flip unit of the utility model;

[0024] Figure 4 It is a side view structural diagram of the clamping unit and the fixing unit of the utility model;

[0025] Figure 5 It is a schematic cross-sectional structure diagram of the clamping unit of the present utility model.

[0026] In the figure: 1, base plate; 2, support frame; 301, bidirectional motor; 302, sealed bearing; 303, transmission member; 304, connecting rod; 401, synchronous motor; 402, fixed bearing; 403, rotating shaft; 404, mounting plate; 405, clamping cylinder; 406, electromagnetic ring; 407, clamping assembly; 4071, sliding sleeve; 4072, permanent magnet; 4073, sliding rod; 4074, arc clamping plate; 408, guide rail; 409, guide rail seat; 410, U-shaped frame; 411, threaded rod; 412, fixed plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0029] Embodiment 1:

[0030] An auxiliary device for stainless steel welding comprises a base plate 1 and a support frame 2. The two support frames 2 are respectively installed on the left and right sides of the upper surface of the base plate 1. An adjustment device is arranged on the base plate 1, and a clamping device is arranged on the inner side of the support frame 2.

[0031] The adjusting device includes a bidirectional motor 301, a sealed bearing 302, a transmission member 303, and a connecting rod 304. The bidirectional motor 301 is installed at the inner center of the base plate 1. Two sets of sealed bearings 302 are respectively installed on the left and right sides of the base plate 1. The two transmission members 303 are respectively connected to the output ends on both sides of the bidirectional motor 301, and are rotatably connected to the inside of the sealed bearing 302. The two connecting rods 304 are respectively fixedly connected to the top of the transmission member 303, and the top thereof is connected to the support frame 2.

[0032] Limiting grooves are respectively provided on the left and right sides of the upper surface of the base plate 1, the transmission member 303 is installed inside the limiting groove, and the connecting rod 304 is slidably connected to the inner wall of the limiting groove. When facing stainless steel materials of different lengths, the bidirectional motor 301 is started to drive the screw in the transmission member 303 to rotate inside the sealed bearing 302, thereby driving the threaded sleeve on the screw and the connecting rod 304 on its top to slide relative to each other along the limiting groove, thereby driving the two support frames 2 to move relative to each other, so that the two stainless steel materials can be docked, thereby improving the applicability of the device.

[0033] The clamping device comprises a turning unit and a fixing unit.

[0034] The flipping unit includes a synchronous motor 401, a fixed bearing 402, a rotating shaft 403, and a mounting plate 404. The synchronous motor 401 is installed on the outer surface of the support frame 2, the fixed bearing 402 is installed at the inner center of the support frame 2, the rotating shaft 403 is connected to the output end of the synchronous motor 401, and is rotatably connected to the inside of the fixed bearing 402, and the mounting plate 404 is fixedly connected to the other end of the rotating shaft 403. After welding one side of the stainless steel material is completed, the synchronous motor 401 is started to drive the rotating shaft 403 to rotate inside the fixed bearing 402, thereby driving the stainless steel material clamped on the inner side of the mounting plate 404 to flip and weld the other side.

[0035] The fixing unit includes a guide rail 408, a guide rail seat 409, a U-shaped frame 410, a threaded rod 411, and a fixing plate 412. The guide rail 408 is installed on one side of the inner outer surface of the mounting plate 404, the guide rail seat 409 is slidably connected to the guide rail 408, the U-shaped frame 410 is fixedly connected to one side of the guide rail seat 409, the threaded rod 411 is threadedly connected to the top center of the U-shaped frame 410, and the fixing plate 412 is fixedly connected to the bottom of the threaded rod 411.

[0036] There are four groups of fixing units, which are installed in pairs at the front and rear ends of the inner and outer surfaces of the two mounting plates 404. When facing the plate-shaped stainless steel material, pull the guide rail seat 409 to slide inward or outward along the guide rail 408 according to the width of the stainless steel plate until the U-shaped frame 410 moves to the outside of the plate, and then place the plate on the U-shaped frame 410, and turn the threaded rod 411 downward until the fixing plate 412 cooperates with the U-shaped frame 410 to clamp and fix the plate.

[0037] Embodiment 2:

[0038] On the basis of Example 1, the clamping unit includes a clamping unit, which includes a clamping cylinder 405, an electromagnetic ring 406, and a clamping assembly 407. The clamping cylinder 405 is fixedly connected to the inner surface of the mounting plate 404, the electromagnetic ring 406 is installed on the inner wall of the clamping cylinder 405, and four groups of clamping assemblies 407 are installed in a ring shape on the inner wall of the electromagnetic ring 406.

[0039] The clamping assembly 407 includes a sleeve 4071, a permanent magnet 4072, a slide rod 4073, and an arc-shaped clamping plate 4074. The sleeve 4071 is installed on the inner wall of the electromagnetic ring 406, the permanent magnet 4072 is slidably connected to the inside of the sleeve 4071, the slide rod 4073 is fixedly connected to the center of the outer surface of the permanent magnet 4072, and the arc-shaped clamping plate 4074 is fixedly connected to the outer end of the slide rod 4073.

[0040] The columnar stainless steel material is placed inside the clamping tube 405, and then the electromagnetic ring 406 is energized to generate a repulsive force between it and the permanent magnet 4072, pushing the permanent magnet 4072 to move outward along the inner wall of the sliding sleeve 4071, thereby pushing the sliding rod 4073 to slide outward, and the columnar stainless steel material is clamped, fixed and docked through the arc-shaped clamping plate 4074.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. An auxiliary device for stainless steel welding, comprising a base plate (1) and a support frame (2), wherein two support frames (2) are respectively mounted on the left and right sides of the upper surface of the base plate (1), characterized in that: An adjusting device is arranged on the bottom plate (1), and a clamping device is arranged on the inner side of the supporting frame (2); The adjusting device comprises a bidirectional motor (301), a sealed bearing (302), a transmission member (303), and a connecting rod (304); the bidirectional motor (301) is installed at the inner center of the base plate (1); two groups of sealed bearings (302) are installed at the left and right sides of the base plate (1), respectively; the two transmission members (303) are respectively connected to the output ends at both sides of the bidirectional motor (301) and are rotatably connected to the inside of the sealed bearing (302); the two connecting rods (304) are respectively fixedly connected to the top of the transmission member (303), and the top of the transmission member (303) is connected to the support frame (2).

2. The auxiliary device for stainless steel welding according to claim 1, characterized in that: The upper surface of the bottom plate (1) is provided with limited sliding grooves on both sides, respectively. The transmission member (303) is installed inside the limited sliding groove, and the connecting rod (304) is slidably connected to the inner wall of the limited sliding groove.

3. The auxiliary device for stainless steel welding according to claim 1, characterized in that: The clamping device comprises a turning unit, a clamping unit and a fixing unit; The flip unit comprises a synchronous motor (401), a fixed bearing (402), a rotating shaft (403), and a mounting plate (404); the synchronous motor (401) is mounted on the outer surface of a support frame (2); the fixed bearing (402) is mounted at the inner center of the support frame (2); the rotating shaft (403) is connected to the output end of the synchronous motor (401) and is rotatably connected to the inside of the fixed bearing (402); and the mounting plate (404) is fixedly connected to the other end of the rotating shaft (403).

4. The auxiliary device for stainless steel welding according to claim 3, characterized in that: The clamping unit comprises a clamping cylinder (405), an electromagnetic ring (406), and a clamping assembly (407); the clamping cylinder (405) is fixedly connected to the inner surface of the mounting plate (404); the electromagnetic ring (406) is mounted on the inner wall of the clamping cylinder (405); and four groups of the clamping assemblies (407) are mounted in a ring shape on the inner wall of the electromagnetic ring (406).

5. The auxiliary device for stainless steel welding according to claim 4, characterized in that: The clamping assembly (407) comprises a sliding sleeve (4071), a permanent magnet (4072), a sliding rod (4073), and an arc-shaped clamping plate (4074); the sliding sleeve (4071) is installed on the inner wall of the electromagnetic ring (406); the permanent magnet (4072) is slidably connected to the inside of the sliding sleeve (4071); the sliding rod (4073) is fixedly connected to the center of the outer surface of the permanent magnet (4072); and the arc-shaped clamping plate (4074) is fixedly connected to the outer end of the sliding rod (4073).

6. The auxiliary device for stainless steel welding according to claim 3, characterized in that: The fixing unit comprises a guide rail (408), a guide rail seat (409), a U-shaped frame (410), a threaded rod (411), and a fixing plate (412); the guide rail (408) is installed on one side of the inner outer surface of the mounting plate (404); the guide rail seat (409) is slidably connected to the guide rail (408); the U-shaped frame (410) is fixedly connected to one side of the guide rail seat (409); the threaded rod (411) is threadedly connected to the top center of the U-shaped frame (410); and the fixing plate (412) is fixedly connected to the bottom of the threaded rod (411).

7. The auxiliary device for stainless steel welding according to claim 6, characterized in that: There are four groups of fixing units in total, and the four groups of fixing units are respectively installed at the front and rear ends of the inner outer surfaces of the two mounting plates (404) in pairs.

Citation Information

Patent Citations

  • Auxiliary device for stainless steel welding

    CN214770065U