Color master batch extruder

By designing the cleaning mechanism and cooling mechanism in the masterbatch extruder, the problem of poor adhesion and cooling effects of raw materials is solved, and efficient extrusion of raw materials and improvement of finished products is achieved.

CN222779982UActive Publication Date: 2025-04-22DALIAN CRYSTAL COLOR MASTERBATCH CO LTD
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Patent Information

Application Number
CN202421748295.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-22
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing masterbatch extruder lacks a cleaning structure in the barrel, which causes raw materials to adhere to the inner wall of the barrel after heating, causing waste and cleaning difficulties. At the same time, there is a lack of a circulating cooling structure, which affects the cooling effect of masterbatch and reduces the quality of the finished product.

Method used

A masterbatch extruder is designed, including a cleaning mechanism installed on the outer wall of the extruder screw and a cooling mechanism installed on the right side above the extruder body. The cleaning mechanism scrapes off the material adhered to the inner wall of the barrel through a scraper, and the cooling mechanism takes away the heat in the mouth mold body through circulating cooling water, improving the cooling effect.

Benefits of technology

It effectively avoids the waste of masterbatch raw materials, simplifies subsequent cleaning work, and improves the finished product quality after masterbatch extrusion by improving the cooling effect.

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    Figure CN222779982U_ABST
Patent Text Reader

Abstract

The color master batch extruder comprises an extruder body and supporting legs, the right side of the extruder body is in threaded connection with a connecting disc through a plurality of bolts, the interior of the connecting disc is fixedly connected with a mouth mold body, a cleaning mechanism is installed on the outer wall of an extrusion screw rod, a cooling mechanism is installed on the right side of the upper portion of the extruder body, and the mouth mold body is fixedly connected with the extrusion screw rod. The utility model relates to the technical field of color master batch production equipment, color master batch raw materials in the extruder body can be heated through the heating pipe group, then the output shaft of the motor drives the extrusion screw rod to rotate and transport the color master batch raw materials, and meanwhile, the extrusion screw rod can drive the connecting rod to rotate when rotating, so that the color master batch raw materials are conveyed. The inner part of the extruder body is provided with a cylindrical cavity, so that the connecting rod can drive the scraper to rotate, and the interior of the extruder body is provided with the cylindrical cavity, so that materials adhered to the inner wall of the extruder body can be scraped off through the scraper, thereby not only avoiding waste of color master batch raw materials, but also being beneficial to follow-up cleaning work.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production equipment, in particular to a masterbatch extruder. Background Art

[0002] Masterbatch refers to a plastic colorant made of a high proportion of pigments or additives and thermoplastic resins that are well dispersed. The selected resin has a good wetting and dispersing effect on the colorant and has good compatibility with the colored material. When producing masterbatches, the raw materials must first be output as columnar masterbatches through an extruder.

[0003] For example, a masterbatch extruder with publication number CN206589319U includes a frame, a barrel is arranged on the frame, and an extrusion screw is arranged in the barrel. The masterbatch extruder of the utility model has high heating efficiency, and the masterbatch is not easy to deform;

[0004] The masterbatch extruder is provided with an extrusion screw in a barrel, and the masterbatch raw materials are extruded through the extrusion screw. However, since there is no cleaning structure in the barrel, when the masterbatch raw materials in the barrel are heated, a part of the masterbatch raw materials in a molten state will adhere to the inner wall of the barrel, which will not only cause a waste of raw materials, but also be unfavorable for subsequent cleaning work. At the same time, the water pipe is directly connected to the cold water hole on the die body, but no circulating cooling structure is provided on the die, so the cooling effect of the masterbatch raw materials passing through the die body is not good, thereby reducing the quality of the finished product after the masterbatch is extruded. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a masterbatch extruder, which solves the problem that the existing masterbatch extruder has no cleaning structure in the barrel. Therefore, when the masterbatch raw materials in the barrel are heated, a part of the masterbatch raw materials in a molten state will adhere to the inner wall of the barrel, which will not only cause waste of raw materials, but also be detrimental to subsequent cleaning work. At the same time, the above-mentioned method directly connects the water pipe to the cold water hole on the die body, but does not have a circulating cooling structure on the die, so the cooling effect on the masterbatch raw materials passing through the die body is not good.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a masterbatch extruder, including an extruder body and legs, a pair of legs are fixedly connected to the bottom of the extruder body, a feed hopper is fixedly connected to the upper left side of the extruder body, an extrusion screw is rotatably connected to the inside of the extruder body through a pair of bearings, a connecting plate is threadedly connected to the right side of the extruder body through a plurality of bolts, and a die body is fixedly connected to the inside of the connecting plate, a cleaning mechanism is installed on the outer wall of the extrusion screw, and a cooling mechanism is installed on the upper right side of the extruder body.

[0007] Preferably, the cleaning mechanism includes a connecting rod fixedly connected to the outer walls at both ends of the extrusion screw, and the upper and lower outer walls of the connecting rod are fixedly connected with scrapers that fit the inner wall of the cylindrical cavity of the extruder body. The left side of the extruder body is fixedly connected to a base, and the inside of the base is fixedly connected to a motor connected to the extrusion screw.

[0008] Preferably, heating tube groups are fixedly connected to the upper and lower parts of the extruder body.

[0009] Preferably, the cooling mechanism includes a support fixedly connected to the upper right side of the extruder body, a water tank is fixedly connected to the upper part of the support, a horizontal plate is fixedly connected to the middle of the right side of the water tank, and a water pump is fixedly connected to the inside of the horizontal plate, the water outlet and water inlet of the water pump are respectively fixedly connected to the first pipe and the second pipe, and the other ends of the first pipe and the second pipe are connected to the inside of the water tank, and the middle outer wall of the first pipe is wound and connected to the outer wall of the die body.

[0010] Preferably, a refrigeration fin and a water inlet pipe are fixedly connected to the middle of the left side and the upper right side of the water tank respectively.

[0011] Preferably, an observation window is fixedly connected to the left side of the front end surface of the water tank.

[0012] Beneficial Effects

[0013] The utility model provides a masterbatch extruder, which has the following beneficial effects:

[0014] The masterbatch raw material can be poured into the extruder body through the feed hopper, and then the heating tube group and the motor are started. The masterbatch raw material inside the extruder body can be heated by the heating tube group to form a molten state, and then the output shaft of the motor drives the extrusion screw to rotate, so that the masterbatch raw material can be transported by the extrusion screw, and the masterbatch raw material is extruded through the die body. At the same time, when the extrusion screw rotates, it drives the connecting rod to rotate, so that the connecting rod drives the scraper to rotate, and because the interior of the extruder body is a cylindrical cavity, the material adhering to the inner wall of the extruder body can be scraped off by the scraper, thereby not only avoiding the waste of the masterbatch raw material, but also facilitating the subsequent cleaning work;

[0015] When the masterbatch raw material is extruded, the refrigeration sheet and the water pump can be started. The water in the water tank can be cooled by the refrigeration sheet. The water pump then sucks the cooling water out of the water tank through the second pipe and discharges the cooling water into the first pipe. The cooling water will flow back to the water tank through the first pipe to form a cycle. At the same time, when the cooling water flows through the outer wall of the die body, it will take away the heat of the masterbatch raw material in the die body and cool it down. In this way, the masterbatch raw material can be smoothly extruded, thereby improving the quality of the finished product after the masterbatch is extruded. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a plan cross-sectional view of the utility model.

[0018] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0019] Figure 4 It is a partially enlarged schematic diagram of the utility model.

[0020] In the figure: 1. extruder body; 2. support leg; 3. feed hopper; 4. extrusion screw; 5. connecting plate; 6. die body; 7. connecting rod; 8. scraper; 9. machine base; 10. motor; 11. heating tube group; 12. support; 13. water tank; 14. cross plate; 15. water pump; 16. first pipeline; 17. second pipeline; 18. refrigeration plate; 19. water inlet pipe; 20. observation window. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution: a masterbatch extruder, comprising an extruder body 1 and legs 2, a pair of legs 2 are fixedly connected below the extruder body 1, a feed hopper 3 is fixedly connected to the upper left side of the extruder body 1, an extrusion screw 4 is rotatably connected to the inside of the extruder body 1 through a pair of bearings, a connecting plate 5 is threadedly connected to the right side of the extruder body 1 through a plurality of bolts, and a die body 6 is fixedly connected to the inside of the connecting plate 5, a cleaning mechanism is installed on the outer wall of the extrusion screw 4, and a cooling mechanism is installed on the upper right side of the extruder body 1;

[0023] The module body 6 can be connected to the right side of the extruder body 1 through the connecting plate 5. The die body 6 is provided with an extrusion hole and a die hole output channel, so that the masterbatch can be extruded.

[0024] The present embodiment is further configured such that the cleaning mechanism includes a connecting rod 7 fixedly connected to the outer walls of both ends of the extrusion screw 4, and the upper and lower outer walls of the connecting rod 7 are fixedly connected to scrapers 8 that fit the inner wall of the cylindrical cavity of the extruder body 1, and the left side of the extruder body 1 is fixedly connected to a base 9, and the inside of the base 9 is fixedly connected to a motor 10 connected to the extrusion screw 4;

[0025] A cylindrical cavity can be machined inside the extruder body 1 , so that the scraper 8 can scrape off the material adhered to the inner wall of the extruder body 1 .

[0026] The present embodiment is further configured such that a heating tube group 11 is fixedly connected to the upper and lower parts of the extruder body 1 .

[0027] The present embodiment is further configured such that the cooling mechanism comprises a support 12 fixedly connected to the upper right side of the extruder body 1, a water tank 13 is fixedly connected to the upper side of the support 12, a transverse plate 14 is fixedly connected to the middle of the right side of the water tank 13, and a water pump 15 is fixedly connected to the inside of the transverse plate 14, a first pipe 16 and a second pipe 17 are respectively fixedly connected to the water outlet and the water inlet of the water pump 15, and the other ends of the first pipe 16 and the second pipe 17 are both connected to the inside of the water tank 13, and the middle outer wall of the first pipe 16 is wound and connected to the outer wall of the die body 6;

[0028] The water pump 15 sucks out the cooling water in the water tank 13 through the second pipe 17 and discharges the cooling water into the first pipe 16. The cooling water will flow back to the water tank 13 through the first pipe 16 to form a cycle. At the same time, when the cooling water flows through the outer wall of the die body 6, it will take away the heat of the masterbatch raw material in the die body 6 to cool it down.

[0029] This embodiment is further configured such that a cooling fin 18 and a water inlet pipe 19 are fixedly connected to the middle of the left side and the upper part of the right side of the water tank 13 respectively;

[0030] A refrigeration fin 18 and a water inlet pipe 19 may be fixedly connected to the middle of the left side and the upper right side of the water tank 13 , respectively. The water in the water tank 13 may be cooled by the refrigeration fin 18 , and water may be injected into the water tank 13 by the water inlet pipe 19 .

[0031] The present embodiment is further configured such that an observation window 20 is fixedly connected to the left side of the front end surface of the water tank 13 .

[0032] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.

[0033] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0034] Embodiment: When it is necessary to use this device, the external power supply and control circuit of each electrical structure can be connected, and then the masterbatch raw material is poured into the extruder body 1 through the feed hopper 3, and then the heating tube group 11 and the motor 10 are started. The masterbatch raw material inside the extruder body 1 can be heated by the heating tube group 11 to form a molten state, and then the output shaft of the motor 10 drives the extrusion screw 4 to rotate, so that the masterbatch raw material can be transported by the extrusion screw 4, so that the masterbatch raw material is extruded through the die body 6, and at the same time, when the extrusion screw 4 rotates, it will drive the connecting rod 7 to rotate, so that the connecting rod 7 will drive the scraper 8 to rotate, and because the interior of the extruder body 1 is a cylindrical cavity, the scraper 8 can scrape off the material adhering to the inner wall of the extruder body 1, thereby not only avoiding the waste of the masterbatch raw material, but also facilitating the subsequent cleaning work;

[0035] When the masterbatch raw material is extruded, the refrigeration sheet 18 and the water pump 15 can be started. The water in the water tank 13 can be refrigerated by the refrigeration sheet 18. The water pump 15 then sucks the cooling water in the water tank 13 through the second pipe 17 and discharges the cooling water into the first pipe 16. The cooling water will flow back to the water tank 13 through the first pipe 16 to form a cycle. At the same time, when the cooling water flows through the outer wall of the die body 6, it will take away the heat of the masterbatch raw material in the die body 6 and cool it down. In this way, the masterbatch raw material can be smoothly extruded, thereby improving the quality of the finished product after the masterbatch is extruded.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A masterbatch extruder, comprising an extruder body (1) and legs (2), wherein a pair of legs (2) are fixedly connected below the extruder body (1), characterized in that: A feed hopper (3) is fixedly connected to the upper left side of the extruder body (1); an extrusion screw (4) is rotatably connected to the interior of the extruder body (1) via a pair of bearings; a connecting plate (5) is threadedly connected to the right side of the extruder body (1) via a plurality of bolts; a die body (6) is fixedly connected to the interior of the connecting plate (5); a cleaning mechanism is installed on the outer wall of the extrusion screw (4); and a cooling mechanism is installed on the upper right side of the extruder body (1).

2. A masterbatch extruder according to claim 1, characterized in that: The cleaning mechanism comprises a connecting rod (7) fixedly connected to the outer walls of both ends of the extrusion screw (4); the upper and lower outer walls of the connecting rod (7) are fixedly connected with scrapers (8) that fit the inner wall of the cylindrical cavity of the extruder body (1); the left side of the extruder body (1) is fixedly connected to a base (9), and the inside of the base (9) is fixedly connected to a motor (10) connected to the extrusion screw (4).

3. A masterbatch extruder according to claim 1, characterized in that: A heating tube group (11) is fixedly connected to the upper and lower parts of the extruder body (1).

4. A masterbatch extruder according to claim 1, characterized in that: The cooling mechanism comprises a support (12) fixedly connected to the upper right side of the extruder body (1); a water tank (13) is fixedly connected to the upper side of the support (12); a transverse plate (14) is fixedly connected to the middle of the right side of the water tank (13); and a water pump (15) is fixedly connected to the inside of the transverse plate (14); a water outlet and a water inlet of the water pump (15) are respectively fixedly connected to a first pipe (16) and a second pipe (17); and the other ends of the first pipe (16) and the second pipe (17) are both connected to the inside of the water tank (13); and the middle outer wall of the first pipe (16) is wound and connected to the outer wall of the die body (6).

5. A masterbatch extruder according to claim 4, characterized in that: A refrigeration fin (18) and a water inlet pipe (19) are fixedly connected to the middle of the left side and the upper part of the right side of the water tank (13), respectively.

6. A masterbatch extruder according to claim 4, characterized in that: An observation window (20) is fixedly connected to the left side of the front end surface of the water tank (13).

Citation Information

Patent Citations

  • Masterbatch extruder

    CN206589319U