Novel flat car for transporting steel coils

By adopting sliding contact power supply technology on the horizontal vehicle, the current collector contacts with the ground sliding contact lines, achieving continuous power supply, solving the problems of cable wear and leakage of traditional horizontal vehicle, improving transportation efficiency and reducing maintenance costs.

CN222780275UActive Publication Date: 2025-04-22SHANDONG DAYONG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421763755.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-22
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Traditional streamer-type flatters used to transport steel coils have risks of cable wear and leakage, high maintenance costs, and discontinuous power supply methods, so they need to stop and charge.

Method used

The new horizontal vehicle with sliding contact power supply is used to contact the ground sliding contact line through the current collector, achieving continuous power supply, avoiding cable wear and leakage problems, and no need to stop and charge.

Benefits of technology

The continuous power supply of the horizon is achieved, which reduces maintenance costs, improves transportation efficiency, and avoids the risks of cable wear and leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel ground flat car for steel coil transportation, which comprises a ground flat car body, a driving wheel, an auxiliary wheel, a driving mechanism and a current collector are arranged at the bottom of the ground flat car body, the driving mechanism is used for driving the driving wheel to rotate forwards and backwards so as to realize advancing and retreating, and the driving wheel and the auxiliary wheel are respectively clamped in a track arranged on the ground in a matched mode. The current collector is clamped on a sliding contact line arranged on the ground in a matched mode, and a carbon brush body on the current collector is in sliding contact with an electric conductor on the sliding contact line. The current collector is in continuous contact with the sliding contact line arranged on the ground, power can be continuously supplied to the whole flat car, direct power supply through a traditional cable is replaced, an extra cable winding and unwinding structure does not need to be arranged, and meanwhile the situation of electric leakage caused by cable abrasion is avoided; compared with the mode of supplying power through a storage battery in the prior art and the mode of supplying power through a local flatcar, continuous operation can be achieved, parking charging is not needed, the efficiency is high, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of floor-level vehicles, in particular to a new floor-level vehicle used for transporting steel coils. Background Art

[0002] A land vehicle is a vehicle that travels at very low speeds and is often used to carry heavy cargo on construction sites or in special situations. Their features include an extremely low chassis for easy loading and unloading of cargo, and a powerful powertrain for stability and control at low speeds. These vehicles are often used in places such as construction sites, ports, and logistics centers to handle heavy cargo or carry out handling operations in confined spaces.

[0003] Traditional towed cable flatbed trucks used to transport steel coils are powered by cables. As the movement of the vehicle body drags the cables, the flatbed truck needs to be equipped with a cable retracting and releasing mechanism. Not only is the mechanical part prone to failure, but the cables are also subject to long-term wear and tear, posing a risk of electric leakage and high maintenance costs. Utility Model Content

[0004] The utility model aims to provide a new type of horizontal vehicle for steel coil transportation with sliding contact power supply to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions.

[0006] A new type of ground vehicle for transporting steel coils comprises a ground vehicle body. A driving wheel, an auxiliary wheel, a driving mechanism and a current collector are arranged at the bottom of the ground vehicle body. The driving mechanism is used to drive the driving wheel to rotate forward and reverse to achieve forward and backward movement. The driving wheel and the auxiliary wheel are respectively fitted and clamped in tracks arranged on the ground. The current collector is fitted and clamped on a busbar arranged on the ground, and a carbon brush body on the current collector is in sliding contact with a conductor on the busbar.

[0007] It can be seen that the current collector can continuously supply power to the entire flat car by continuously contacting the busbar arranged on the ground, replacing the traditional method of directly supplying power with cables. There is no need to set up additional structures for retracting and releasing cables, and it also avoids leakage caused by cable wear. On the other hand, compared with the method of supplying power with batteries in the prior art, the power supply method of the local flat car can be continuous, without the need to stop for charging, and is highly efficient.

[0008] Furthermore, an inner cavity is provided in the body of the ground vehicle, in which an AC / DC converter and a frequency converter are installed, the current collector is electrically connected to the AC end of the AC / DC converter through a wire, the frequency converter is electrically connected to the DC end of the AC / DC converter through a wire, the frequency converter is connected to the control circuit built into the body of the ground vehicle, the busbar is electrically connected to the output end of the transformer, and the input end of the transformer is electrically connected to the transmission cable.

[0009] Electricity with a standard voltage of 380V or 220V is transmitted to the transformer through a transmission cable. The transformer transforms the voltage into a safe voltage of 36V and then transmits it to the busbar. The carbon brush on the collector and the conductive contact on the busbar achieve conductivity and transmit the electricity to the AC / DC converter. The AC / DC converter converts the AC power into DC power and the control circuit is powered by the inverter to ensure power supply safety.

[0010] Furthermore, the driving mechanism includes a bearing shaft, an axle rod, a driving motor and a pulley transmission group. The bearing shaft is installed at the bottom of the vehicle body of the flat-bed truck, the axle rod is rotatably installed on the bearing shaft, the driving wheel is fixedly mounted on the axle rod, the driving motor is fixed at the bottom of the vehicle body of the flat-bed truck, and the output shaft of the driving motor and the axle rod are connected through a pulley transmission group.

[0011] The output shaft of the driving motor drives the shaft rod to rotate through the pulley transmission group, and then drives the driving wheel to rotate, so as to drive the land vehicle to move. The output shaft of the driving motor and the shaft rod are transmitted through the pulley transmission group to realize the segmented arrangement of the output shaft and the wheel axle. Combined with the low center of the land vehicle body, the load-bearing capacity is improved to avoid tipping and rollover.

[0012] Furthermore, a microcontroller and a wireless communication module are installed in the inner cavity. The microcontroller is electrically connected to the drive motor, and the wireless communication module is electrically connected to the microcontroller. The wireless communication module is used for wireless remote control.

[0013] By sending a wireless control signal to the wireless communication module, the wireless communication module receives the signal and transmits it to the microcontroller, which controls the drive motor to rotate forward and reverse and stop working, thereby realizing the forward, backward and stop of the ground level vehicle body, thereby achieving the effect of station docking, and the wireless control method is more convenient and quick.

[0014] Furthermore, the pulley transmission group includes two pulleys and a transmission belt, wherein one pulley is fixed on the output shaft of the driving motor, the other pulley is fixed on the shaft, and the transmission belt is sleeved on the two pulleys.

[0015] The output shaft of the driving motor drives the pulley on it to rotate, and through the transmission belt, it drives another pulley to rotate, and then drives the shaft to rotate. The belt drive system can effectively reduce the vibration and noise during the transmission process. Compared with other transmission methods such as gear transmission, belt transmission can provide smoother power transmission. Belts have a certain elasticity when transmitting power, which means that they can reduce the impact and vibration of transmission to a certain extent, which helps to protect machine parts.

[0016] Furthermore, a loading groove for placing the steel coil is provided on the top of the vehicle body, and the loading groove is in a V shape.

[0017] By arranging a V-shaped loading groove on the top of the floor truck body, the steel coil can be limitedly placed on the floor truck body to ensure the stability of the steel coil during transportation.

[0018] Furthermore, a bearing plate is fixed on the inner wall of the containing tank, and anti-slip grooves are provided on the bearing plate.

[0019] A load-bearing plate with anti-skid patterns is fixed on the inner wall of the loading tank, which can provide stable support for the steel coil. At the same time, the anti-skid patterns have an anti-skid effect, preventing the steel coil from sliding and deviating during transportation, thereby further improving the stability during transportation.

[0020] Furthermore, anchor points for bundling and fixing the steel coils are evenly distributed on the bearing plate.

[0021] The steel coils are bundled with ropes and fixed with anchor points to facilitate the reinforcement of the steel coils.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows.

[0023] 1. The utility model utilizes the collector to continuously contact with the busbar arranged on the ground, so as to continuously supply power to the entire flat car, replacing the traditional method of directly supplying power with cables. There is no need to set up an additional structure for retracting and releasing the cables, and it also avoids the situation where the cable wear causes leakage. On the other hand, compared with the method of supplying power with batteries in the prior art, the power supply method of the local flat car can be continuous, without stopping for charging, with high efficiency and reduced maintenance costs.

[0024] 2. The utility model transmits power of V or V standard voltage to the transformer through a transmission cable, and the transformer transforms the above voltage into V safety voltage, and then transmits it to the busbar. The carbon brush body on the collector and the conductive contact on the busbar achieve conductivity, and transmits power to the AC / DC converter, converts alternating current into direct current through the AC / DC converter, and powers the control circuit through inverter inversion to ensure power supply safety.

[0025] 3. The output shaft of the driving motor drives the shaft rod to rotate through the pulley transmission group, and then drives the driving wheel to rotate, so as to drive the leveling vehicle to move. The output shaft of the driving motor and the shaft rod are transmitted through the pulley transmission group to realize the segmented arrangement of the output shaft and the wheel shaft. Combined with the low center of the leveling vehicle body, the load-bearing capacity is improved to avoid tipping and rollover. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0027] Figure 2 It is a schematic diagram of the local structure of the bottom of the vehicle body of the ground level vehicle in the utility model;

[0028] Figure 3 It is a schematic diagram of the local structure plane in the utility model;

[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the vehicle body of the ground level vehicle in the utility model;

[0030] Figure 5 This is a schematic diagram of the power supply principle of the utility model.

[0031] In the figure: 01, transmission cable; 02, transformer; 03, busbar; 04, control circuit; 1, vehicle body; 11, inner cavity; 12, container tank; 121, load plate; 2, driving wheel; 3, auxiliary wheel; 4, driving mechanism; 41, bearing shaft; 42, shaft; 43, driving motor; 44, pulley transmission group; 5, collector; 6, AC / DC converter; 7, inverter; 8, microcontroller; 9, wireless communication module. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.

[0034] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0035] See also Figure 1-Figure 5 The utility model provides a new type of ground vehicle for transporting steel coils, including a ground vehicle body 1. A driving wheel 2, an auxiliary wheel 3, a driving mechanism 4 and a current collector 5 are arranged at the bottom of the ground vehicle body 1. The driving mechanism 4 is used to drive the driving wheel 2 to rotate forward and reverse to achieve forward and backward movement. The driving wheel 2 and the auxiliary wheel 3 are respectively fitted and clamped in tracks arranged on the ground. The current collector 5 is fitted and clamped on a busbar 03 arranged on the ground, and the carbon brush body on the current collector 5 is in sliding contact with the conductor on the busbar 03.

[0036] The collector 5 is in continuous contact with the busbar 03 arranged on the ground, so as to continuously supply power to the entire flat car, replacing the traditional method of directly supplying power with cables. There is no need to set up additional structures for retracting and releasing cables, and it also avoids leakage caused by cable wear. On the other hand, compared with the method of supplying power with batteries in the prior art, the power supply method of the local flat car can be continuous, without stopping for charging, and is highly efficient.

[0037] Specifically, an inner cavity 11 is provided in the body 1 of the ground vehicle, and an AC / DC converter 6 and a frequency converter 7 are installed in the inner cavity 11. The collector 5 is electrically connected to the AC end of the AC / DC converter 6 through a wire, and the frequency converter 7 is electrically connected to the DC end of the AC / DC converter 6 through a wire. The frequency converter 7 is connected to the control circuit 04 built into the body 1 of the ground vehicle, the busbar 03 is electrically connected to the output end of the transformer 02, and the input end of the transformer 02 is electrically connected to the transmission cable 01. Electric power with a standard voltage of 380V or 220V is transmitted to the transformer 02 through the transmission cable 01, and the transformer 02 transforms the above voltage into a safe voltage of 36V, and then transmits it to the busbar 03. The carbon brush body on the collector 5 and the conductive contact on the busbar 03 realize conductivity, and transmits power to the AC / DC converter 6, and the AC / DC converter 6 converts the alternating current into direct current, and the control circuit 04 is powered by inversion through the frequency converter 7 to ensure power supply safety.

[0038] Specifically, the driving mechanism 4 includes a bearing shaft 41, a shaft 42, a driving motor 43 and a pulley transmission group 44. The bearing shaft 41 is installed at the bottom of the vehicle body 1 of the land vehicle, and the shaft 42 is rotatably installed on the bearing shaft 41. The driving wheel 2 is fixedly mounted on the shaft 42. The driving motor 43 is fixed at the bottom of the vehicle body 1 of the land vehicle. The output shaft of the driving motor 43 and the shaft 42 are connected by a pulley transmission group 44. When the driving motor 43 works, its output shaft drives the shaft 42 to rotate through the pulley transmission group 44, and then drives the driving wheel 2 to rotate, so as to drive the land vehicle to move. The output shaft of the driving motor 43 and the shaft 42 are transmitted through the pulley transmission group 44, so as to realize the segmented arrangement of the output shaft and the wheel shaft. Combined with the low center of the land vehicle body 1, the carrying capacity is improved to avoid tipping and rollover.

[0039] Specifically, a microcontroller 8 and a wireless communication module 9 are also installed in the inner cavity 11. The microcontroller 8 is electrically connected to the drive motor 43, and the wireless communication module 9 is electrically connected to the microcontroller 8. The wireless communication module 9 is used for wireless remote control. A wireless control signal is sent to the wireless communication module 9, which receives the signal and transmits it to the microcontroller 8. The microcontroller 8 controls the drive motor 43 to rotate forward and reverse and stop working, thereby realizing the forward, backward and stop of the vehicle body 1, thereby having a station docking effect, and the wireless control method is more convenient and quick.

[0040] Specifically, the pulley transmission group 44 includes two pulleys and a transmission belt, one of the pulleys is fixed on the output shaft of the driving motor 43, and the other pulley is fixed on the shaft 42. The transmission belt is mounted on the two pulleys. The output shaft of the driving motor 43 drives the pulley thereon to rotate, and through the transmission belt, drives the other pulley to rotate, and then drives the shaft 42 to rotate. The belt transmission system can effectively reduce the vibration and noise during the transmission process. Compared with other transmission methods such as gear transmission, belt transmission can provide smoother power transmission. The belts have a certain elasticity when transmitting power, which means that they can reduce the impact and vibration of transmission to a certain extent, which helps to protect machine parts.

[0041] Specifically, a loading groove 12 for placing steel coils is provided on the top of the floor truck body 1, and the loading groove 12 is V-shaped. By providing the V-shaped loading groove 12 on the top of the floor truck body 1, the steel coils can be limitedly placed on the floor truck body 1 to ensure the stability of the steel coils during transportation.

[0042] Specifically, a load-bearing plate 121 is fixed on the inner wall of the loading tank 12, and anti-slip grooves are provided on the load-bearing plate 121. The load-bearing plate 121 with anti-slip grooves is fixed on the inner wall of the loading tank 12, which can provide stable support for the steel coil. At the same time, the anti-slip grooves have an anti-slip effect, which prevents the steel coil from sliding and deflecting during transportation, thereby further improving the stability during transportation.

[0043] Specifically, anchor points for bundling and fixing the steel coils are evenly distributed on the bearing plate 121. The steel coils are bundled with ropes, and the ropes are fixed through the anchor points, so as to facilitate the reinforcement of the steel coils.

[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A novel horizontal vehicle for transporting steel coils, comprising a horizontal vehicle body (1), characterized in that: The bottom of the vehicle body (1) is provided with a driving wheel (2), an auxiliary wheel (3), a driving mechanism (4) and a current collector (5); The driving mechanism (4) is used to drive the driving wheel (2) to rotate forward and backward to achieve forward and backward movement; The driving wheel (2) and the auxiliary wheel (3) are respectively fitted and clamped in tracks arranged on the ground; The current collector (5) is fitted and clamped on a busbar (03) arranged on the ground, and the carbon brush body on the current collector (5) is in sliding contact with the conductor on the busbar (03).

2. A new type of flat vehicle for transporting steel coils according to claim 1, characterized in that: The body (1) of the horizontal vehicle is provided with an inner cavity (11), and an AC / DC converter (6) and a frequency converter (7) are installed in the inner cavity (11); The current collector (5) is electrically connected to the AC end of the AC / DC converter (6) through a wire, the frequency converter (7) is electrically connected to the DC end of the AC / DC converter (6) through a wire, and the frequency converter (7) is connected to the control circuit (04) built into the vehicle body (1) of the horizontal vehicle; The busbar (03) is electrically connected to the output end of the transformer (02), and the input end of the transformer (02) is electrically connected to the transmission cable (01).

3. A new type of flat vehicle for transporting steel coils according to claim 2, characterized in that: The driving mechanism (4) comprises a bearing shaft (41), a shaft (42), a driving motor (43) and a pulley transmission group (44); The bearing shaft (41) is mounted on the bottom of the vehicle body (1), the shaft (42) is rotatably mounted on the bearing shaft (41), and the driving wheel (2) is fixedly mounted on the shaft (42); The driving motor (43) is fixed to the bottom of the vehicle body (1), and the output shaft of the driving motor (43) is connected to the shaft rod (42) through the pulley transmission group (44).

4. A new type of flat vehicle for transporting steel coils according to claim 3, characterized in that: A microcontroller (8) and a wireless communication module (9) are also installed in the inner cavity (11); the microcontroller (8) is electrically connected to the drive motor (43); and the wireless communication module (9) is electrically connected to the microcontroller (8); The wireless communication module (9) is used for wireless remote control.

5. The novel flat vehicle for transporting steel coils according to claim 3 is characterized in that: The pulley transmission group (44) includes two pulleys and a transmission belt; One of the pulleys is fixed on the output shaft of the driving motor (43), the other pulley is fixed on the shaft (42), and the transmission belt is sleeved on the two pulleys.

6. A new type of flat vehicle for transporting steel coils according to claim 1, characterized in that: A loading groove (12) for placing steel coils is provided on the top of the floor-level vehicle body (1), and the loading groove (12) is in a V shape.

7. A new type of flat vehicle for transporting steel coils according to claim 6, characterized in that: A bearing plate (121) is fixed on the inner wall of the containing tank (12), and anti-slip grooves are provided on the bearing plate (121).

8. A new type of flat vehicle for transporting steel coils according to claim 7, characterized in that: The bearing plate (121) is also evenly distributed with anchor points for bundling and fixing the steel coils.