Extrusion device for processing glass fiber cloth
By designing an extrusion device for glass fiber cloth processing, the problems of loss, hollowing and fracture caused by air entry in glass fiber wire production are solved, and a higher quality and stable production of glass fiber wire is achieved.
Patent Information
- Application Number
- CN202421592657.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the production process of glass fiber wire, air can easily enter the storage barrel when the extruded block is moved upward and sucked in melt, resulting in the problems of missing, hollowing and breaking of glass fiber wires, affecting production quality.
An extrusion device for fiberglass fabric processing is designed, including a square extrusion tank and a transition tank. The gears and racks are driven to rotate by a servo motor, so that the square slider slides slide in the extrusion tank, ensuring that the melt always fills the tank and sprays out through the fine discharge holes to prevent air from entering.
Through the design of the device, the melt always fills the extrusion tank and the transition tank, ensuring that the melt is continuously extruded from the fine discharge holes and avoiding air ingress, thereby improving the production quality and stability of the fiberglass filaments.
Smart Images

Figure CN222781528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber processing, in particular to an extrusion device used for processing glass fiber cloth. Background Art
[0002] Glass fiber is an inorganic non-metallic material with excellent performance and comes in many varieties. Its advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength, but its disadvantages are brittleness and poor wear resistance. Glass fiber is made of six kinds of minerals, namely pyrophyllite, quartz sand, limestone, dolomite, colemanite and magnesia stone, through high-temperature melting, wire drawing, winding and weaving. Each bundle of fiber strands is composed of hundreds or even thousands of single filaments.
[0003] At present, in the process of producing glass fiber cloth in factories, a wire drawing machine is used to produce glass fiber filaments for making glass fiber cloth. At present, when producing glass fiber filaments, the wire drawing machine injects the molten material made by mixing various raw materials melted at high temperature into the storage barrel, and uses a reciprocating extrusion block to extrude the molten material in the storage barrel for wire drawing. In the process of the extrusion block moving and pushing the material in the storage barrel, when the extrusion block moves upward, the molten material will be sucked into the storage barrel through negative pressure, and when the extrusion block moves downward, the molten material sucked into the storage barrel will be squeezed and drawn into glass fiber filaments. However, in the process of the extrusion block moving upward to suck the molten material, air will enter the storage barrel, so that the drawn glass fiber filaments have problems of missing, hollow and broken, which affects the production quality of the glass fiber filaments. Therefore, we propose an extrusion device for glass fiber cloth processing to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies in the above-mentioned background technology and to propose an extrusion device for glass fiber cloth processing.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The extrusion device for processing glass fiber cloth comprises a square extrusion tank and a transition tank, wherein two feed pipes are fixedly connected to the outer wall of the square extrusion tank, a plurality of fine discharge holes are opened at the bottom of the square extrusion tank, a plurality of slender discharge pipes connected with the fine discharge holes are fixedly connected to the bottom of the square extrusion tank, the square extrusion tank and the transition tank are connected and communicated by a connecting pipe and two transition pipes, a rotating shaft is rotatably connected to the outer wall of the square extrusion tank, an L-shaped fixing plate is fixedly connected to the outer wall of the square extrusion tank, a servo motor is fixedly connected to the outer wall of the L-shaped fixing plate, an output shaft of the servo motor is fixedly connected to the end of the rotating shaft, a square slider is slidably connected to the inner wall of the square extrusion tank, an L-shaped slide plate is fixedly connected to the outer wall of the square slide plate, a rack is fixedly connected to the outer wall of the L-shaped slide plate, a gear is fixedly sleeved on the outer wall of the rotating shaft, the two racks are meshed with the gear, and a check valve is fixedly sleeved on the outer wall of the feed pipe and the outer wall of the transition pipe.
[0007] Preferably, the square extrusion tank and the transition tank are connected via a plurality of reinforcing plates, and two mounting plates are fixedly connected to the bottom of the square extrusion tank.
[0008] Preferably, a horizontal plate is fixedly connected to the outer side wall of the square extrusion tank, and the outer side wall of the adjacent rack and the outer side wall of the horizontal plate are slidably connected.
[0009] Preferably, the axes of the plurality of fine discharge holes are located on the same straight line, and the distance between two adjacent fine discharge holes is the same.
[0010] Preferably, the L-shaped fixing plate penetrates the outer side wall of the square extrusion can and a through hole is opened on the outer side wall of the square extrusion can, and the outer side wall of the L-shaped fixing plate and the inner side wall of the through hole are slidably connected.
[0011] Preferably, a sealing gasket is fixedly connected to the outer side wall of the square sliding block, and the outer side wall of the sealing gasket is slidably connected to the inner side wall of the square extrusion can.
[0012] The beneficial effects of the utility model are:
[0013] Under the interaction of the square extrusion tank, transition tank, slender discharge pipe, transition pipe, rotating shaft, servo motor, rack and check valve, the servo motor drives the gear to rotate so that the rack drives the L-shaped slide plate and the square slider to slide in the square extrusion tank. Under the restriction of the check valve, the molten material can enter the square extrusion tank, transition pipe, transition tank, connecting pipe and square extrusion tank through the feed pipe in sequence, and finally the molten material entering the square extrusion tank is ejected through the fine discharge hole for wire drawing. When the two square sliders slide back and forth in the square extrusion tank, the molten material can always fill the square extrusion tank and the transition tank, so that the molten material will always be continuously extruded from the fine discharge hole to prevent air from entering the square extrusion tank, so that the produced glass fiber yarn is of higher quality and more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the extrusion device for glass fiber cloth processing proposed by the utility model;
[0015] Figure 2 A top cross-sectional view of a square extrusion tank in an extrusion device for glass fiber cloth processing proposed by the utility model;
[0016] Figure 3 This is a rear view of the extrusion device for glass fiber cloth processing proposed by the utility model;
[0017] Figure 4 The utility model is a schematic diagram of the structure of two square sliders in contact with each other in the extrusion device for glass fiber cloth processing proposed by the utility model.
[0018] In the figure: 1. Square extrusion tank; 2. Transition tank; 3. Feed pipe; 4. Connecting pipe; 5. Transition pipe; 6. Rotating shaft; 7. L-shaped fixing plate; 8. Servo motor; 9. Square slider; 10. L-shaped slide plate; 11. Rack; 12. Gear; 13. Check valve; 14. Fine discharge hole; 15. Slender discharge pipe; 16. Reinforcement plate; 17. Mounting plate; 18. Horizontal plate. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-4 , an extrusion device for glass fiber cloth processing, comprising a square extrusion tank 1 and a transition tank 2, two feed pipes 3 are fixedly connected to the outer wall of the square extrusion tank 1, and the other end of the feed pipe 3 is connected to a high-pressure storage tank. Figure 1As shown in the figure, the high-temperature raw materials for producing glass fiber are stored in the high-pressure storage tank, and a plurality of fine discharge holes 14 are opened at the bottom of the square extrusion tank 1. The axes of the plurality of fine discharge holes 14 are all located on the same straight line, and the distance between two adjacent fine discharge holes 14 is the same;
[0021] A plurality of slender discharge pipes 15 connected to the fine discharge holes 14 are fixedly connected to the bottom of the square extrusion tank 1. The square extrusion tank 1 and the transition tank 2 are connected by a plurality of reinforcing plates 16. Two mounting plates 17 are fixedly connected to the bottom of the square extrusion tank 1.
[0022] The square extrusion tank 1 and the transition tank 2 are connected and communicated through a connecting pipe 4 and two transition pipes 5. A rotating shaft 6 is rotatably connected to the outer wall of the square extrusion tank 1. An L-shaped fixing plate 7 is fixedly connected to the outer wall of the square extrusion tank 1. The L-shaped fixing plate 7 penetrates the outer wall of the square extrusion tank 1 and a through hole is opened on the outer wall of the square extrusion tank 1. The outer wall of the L-shaped fixing plate 7 and the inner wall of the through hole are slidably connected.
[0023] A servo motor 8 is fixedly connected to the outer wall of the L-shaped fixing plate 7, the output shaft of the servo motor 8 is fixedly connected to the end of the rotating shaft 6, a square slider 9 is slidably connected to the inner wall of the square extrusion tank 1, a sealing gasket is fixedly connected to the outer wall of the square slider 9, and the outer wall of the sealing gasket is slidably connected to the inner wall of the square extrusion tank 1;
[0024] An L-shaped slide plate 10 is fixedly connected to the outer wall of the square slide block 9, a rack 11 is fixedly connected to the outer wall of the L-shaped slide plate 10, a horizontal plate 18 is fixedly connected to the outer wall of the square extrusion tank 1, the outer walls of adjacent racks 11 and the outer walls of the horizontal plate 18 are slidably connected, a gear 12 is fixedly sleeved on the outer wall of the rotating shaft 6, and both the two racks 11 are meshed and connected with the gear 12, and a check valve 13 is fixedly sleeved on the outer walls of the feed pipe 3 and the transition pipe 5;
[0025] The flow direction of the check valve 13 on the feed pipe 3 is from the high-pressure storage tank to the square extrusion tank 1, and the high-temperature raw material in the square extrusion tank 1 cannot flow back into the high-pressure storage tank through the feed pipe 3. The flow direction of the check valve 13 on the transition pipe 5 is from the square extrusion tank 1 to the transition tank 2, and the raw material cannot flow from the transition tank 2 back into the square extrusion tank 1.
[0026] The utility model can explain its functional principle through the following operation mode: the initial state of the device is as follows: Figure 1 As shown, at this time, the interior of the square extrusion tank 1 and the interior of the transition tank 2 are filled with high-temperature raw materials for making glass fibers, and the connecting pipe 4 and the transition pipe 5 are also filled with high-temperature raw materials, such as Figure 3 As shown, the output shaft of the servo motor 8 is started to rotate counterclockwise, the output shaft of the servo motor 8 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the gear 12 thereon to rotate;
[0027] The gear 12 will mesh and drive the two racks 11 to move, so that the racks 11 drive the L-shaped slide plate 10 and the square slider 9 to slide in the square extrusion tank 1, so that the two square sliders 9 move toward the middle, and the square slider 9 can pass the high-temperature raw materials in the square extrusion tank 1 through a plurality of fine discharge holes 14 into the slender discharge pipe 15, so that the high-temperature raw materials are ejected from the slender discharge pipe 15 and cooled to form glass fiber filaments for making glass fiber cloth;
[0028] When the two square sliders 9 are sliding toward the middle, the high-pressure storage tank will enter the suction space formed by the inner wall of the square extrusion tank 1 and the square slider 9 through the feed pipe 3 and the check valve 13 thereon, and the high-temperature raw material will fill the suction space. When the two square sliders 9 are about to contact each other, the output shaft of the servo motor 8 is started to rotate clockwise, and the output shaft of the servo motor 8 drives the rotating shaft 6 to reverse, so that the rotating shaft 6 drives the gear 12 thereon to reverse;
[0029] The gear 12 will mesh and drive the two racks 11 to move in the opposite direction, so that the rack 11 drives the L-shaped slide plate 10 and the square slider 9 to slide in the opposite direction in the square extrusion tank 1, so that the two square sliders 9 move from the middle to the sides. At this time, the high-temperature raw material in the suction space of the square extrusion tank 1 is squeezed by the square slider 9, so that the high-temperature raw material enters the transition tank 2 through the transition pipe 5 and the check valve 13, and then the high-temperature raw material enters the injection space between the two square sliders 9 through the connecting pipe 4, so that the high-temperature raw material fills the main material space, so that the high-temperature raw material can continue to enter the fine discharge hole 14, so that the glass fiber yarn is continuously produced;
[0030] When the square slider 9 reaches Figure 1 In the state shown, the output shaft of the servo motor 8 is started to rotate counterclockwise, and the above main material process is repeated to allow the glass fiber yarn to be continuously produced;
[0031] Until the production of glass fiber yarn is completed, the square extrusion tank 1 and the transition tank 2 need to be cleaned in time. By injecting high-temperature cleaning water into the feed pipe 3, the high-temperature cleaning water can clean the feed pipe 3, the square extrusion tank 1, the transition pipe 5, the check valve 13, the transition tank 2, the connecting pipe 4, the fine discharge hole 14 and the slender discharge pipe 15, so that the device can be reused.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An extrusion device for processing glass fiber cloth, comprising a square extrusion tank (1) and a transition tank (2), wherein two feeding pipes (3) are fixedly connected to the outer wall of the square extrusion tank (1), a plurality of fine discharge holes (14) are opened at the bottom of the square extrusion tank (1), and a plurality of slender discharge pipes (15) connected to the fine discharge holes (14) are fixedly connected to the bottom of the square extrusion tank (1), characterized in that: The square extrusion tank (1) and the transition tank (2) are connected and communicated via a connecting pipe (4) and two transition pipes (5); a rotating shaft (6) is rotatably connected to the outer wall of the square extrusion tank (1); an L-shaped fixing plate (7) is fixedly connected to the outer wall of the square extrusion tank (1); a servo motor (8) is fixedly connected to the outer wall of the L-shaped fixing plate (7); an output shaft of the servo motor (8) is fixedly connected to the end of the rotating shaft (6); a square slider (9) is slidably connected to the inner wall of the square extrusion tank (1); an L-shaped slide plate (10) is fixedly connected to the outer wall of the square slider (9); a rack (11) is fixedly connected to the outer wall of the L-shaped slide plate (10); a gear (12) is fixedly sleeved on the outer wall of the rotating shaft (6); the two racks (11) are meshedly connected to the gear (12); and a check valve (13) is fixedly sleeved on the outer walls of the feed pipe (3) and the transition pipe (5).
2. The extrusion device for glass fiber cloth processing according to claim 1, characterized in that: The square extrusion tank (1) and the transition tank (2) are connected via a plurality of reinforcing plates (16), and two mounting plates (17) are fixedly connected to the bottom of the square extrusion tank (1).
3. The extrusion device for glass fiber cloth processing according to claim 1, characterized in that: A horizontal plate (18) is fixedly connected to the outer side wall of the square extrusion tank (1), and the outer side wall of the adjacent rack (11) and the outer side wall of the horizontal plate (18) are slidably connected.
4. The extrusion device for glass fiber cloth processing according to claim 1, characterized in that: The axes of the plurality of fine discharge holes (14) are all located on the same straight line, and the distance between two adjacent fine discharge holes (14) is the same.
5. The extrusion device for glass fiber cloth processing according to claim 1, characterized in that: The L-shaped fixing plate (7) penetrates the outer wall of the square extrusion tank (1) and a through hole is formed on the outer wall of the square extrusion tank (1); the outer wall of the L-shaped fixing plate (7) and the inner wall of the through hole are slidably connected.
6. The extrusion device for glass fiber cloth processing according to claim 1, characterized in that: A sealing gasket is fixedly connected to the outer wall of the square sliding block (9), and the outer wall of the sealing gasket is slidably connected to the inner wall of the square extrusion tank (1).