LED lamp glass lens module
By replacing the PC lens with a glass lens in the LED module and fixing the lens with a press plate with glue, the lens yellowing and sealing problems are solved, and higher sealing performance and more stable glass lenses are achieved.
Patent Information
- Application Number
- CN202421723742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-21
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-21
AI Technical Summary
The lens of the existing LED module is likely to turn yellow after long-term use, resulting in a decrease in light efficiency. After replacing the PC lens with a glass lens, it is easy to cause the glass lens to crack during operation, affecting the sealing performance.
The glass lens is used to replace the PC lens and the glass lens is bonded and fixed with the pressure plate through glue to achieve sealing performance. At the same time, the pressure plate and the heat sink are fixed, which avoids direct compression of the glass lens and prevents the glass lens from cracking.
The problem of yellowing of the LED module lens is solved, and the sealing of the LED module is improved, avoiding the risk of cracking of the glass lens during operation.
Smart Images

Figure CN222783380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lighting, in particular to a glass lens module of an LED lamp. Background Art
[0002] In order to achieve light distribution, the LED module needs to install a lens on the light output surface of the light source. The traditional lens is made of PC material. The PC lens tends to turn yellow after long-term outdoor use, resulting in reduced light efficiency of the LED module. To solve this problem, the prior art uses a piece of UV-resistant glass installed above the lens of the LED module, such as authorization announcement number CN217603910U. Although this method solves the problem of yellowing of the lens, the additional glass not only increases the material cost, but also makes the entire module heavier.
[0003] Alternatively, the PC plastic lens is replaced with a glass lens. In order to achieve sealing performance, a glass glue groove is opened on the radiator mounting surface. After the glue is poured into the glass glue groove, the glass lens covers the top of the glass glue groove, and the frame is used to further press and seal the outside of the glass lens, such as announcement number CN220911153U. Although this method solves the problem of yellowing of the lens, when operating the frame to press the outside of the glass lens, excessive force may damage the outside of the glass lens, causing the glass to crack due to stress, making the sealing performance of the LED module invalid. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a glass lens module for an LED lamp, which solves the yellowing problem of the PC lens and improves the sealing performance of the LED module.
[0005] The technical solution of the utility model is as follows: a glass lens module for an LED lamp, comprising a heat sink 1, a lamp board 2, a glass lens 3, a pressure plate 4 and a sealing ring 5, wherein a lens mounting position 42 is provided on the pressure plate 4, a glue dispensing groove 44 is provided around the lens mounting position 42, a sealing groove 46 is provided around the pressure plate 4, and the sealing ring 5 is arranged in the sealing groove 46, the glass lens 3 comprises a plurality of lens bodies 31 and a lens base 32 connected to the lens body 31, the lens body 31 is arranged in the lens mounting position 42, the glue dispensing groove 44 is filled with glue, the edge of the lens base 32 covers the top of the glue dispensing groove 44, the lamp board 2 is fixed on the heat sink 1 and is located below the glass lens 3, and the pressure plate 4 is fixed on the heat sink 1.
[0006] Furthermore, the lens base 32 is provided with a positioning groove 33 , and the pressing plate 4 is provided with a positioning protrusion 45 . The positioning protrusion 45 is arranged on the outer circle of the glue dispensing groove 44 , and the positioning protrusion 45 is adapted to the positioning groove 33 .
[0007] Furthermore, a raised pressure strip 43 is provided around the lens mounting position 42 , and a glue dispensing groove 44 is provided on the pressure strip 43 .
[0008] Furthermore, a heat sink 1 is provided on the heat sink 1, and heat sink fins 12 perpendicular to the heat sink 11 are provided on the back of the heat sink 11. The light board 2 is fixed on the heat sink 11 and is located below the glass lens 3. The pressure plate 4 is fixed on the heat sink 11.
[0009] Furthermore, the heat dissipation substrate 11 is provided with a blind hole 13 which does not penetrate the heat dissipation substrate 11 , and the blind hole 13 is used to fix the lamp board 2 .
[0010] Furthermore, the pressing plate 4 is fixed on the heat sink 1 by screws.
[0011] Furthermore, the pressing plate 4 is fixed on the heat dissipation substrate 11 by screws.
[0012] Furthermore, the lamp board 2 is provided with a plurality of lamp bead clusters, each of which is composed of more than one LED lamp bead, and the lens body 31 is arranged in a one-to-one correspondence with the lamp bead clusters.
[0013] Compared with the prior art, the utility model adopts a glass lens to replace the PC lens, which solves the problem of yellowing of the lens after long-term use of the LED module. The glass lens and the pressure plate are fixed by glue to achieve sealing performance between the two. At the same time, the pressure plate and the heat sink are fixed to avoid the problem of adding a frame to press the glass lens after the glass lens and the heat sink are fixed, which causes the glass lens to crack due to the operation, thereby improving the sealing of the LED module. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an exploded view of the LED lamp glass lens module structure according to an embodiment of the utility model.
[0015] Figure 2 The figure is a schematic diagram of the glass lens structure of an embodiment of the utility model.
[0016] Figure 3 This is a schematic diagram of the pressure plate structure of an embodiment of the utility model.
[0017] Figure 4 for Figure 3 Magnified view of area A.
[0018] Figure 5 This is an assembly diagram of the LED lamp glass lens module according to an embodiment of the utility model.
[0019] Figure 6 for Figure 5 Cross-sectional view along direction BB.
[0020] Reference numerals: 1-heat sink, 11-heat sink substrate, 12-heat sink fin, 13-blind hole; 2-lamp board;
[0021] 3-glass lens, 31-lens body, 32-lens base, 33-positioning groove;
[0022] 4-pressing plate, 41-pressing plate body, 42-lens mounting position, 43-pressing strip, 44-glue dispensing groove, 45-positioning protrusion, 46-sealing groove; 5-sealing ring. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. The following description is only exemplary and does not limit the protection scope of the present invention.
[0024] It should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0025] Please refer to Figure 1-Figure 6 A glass lens module for an LED lamp comprises a heat sink 1, a lamp board 2, a glass lens 3, a pressing plate 4 and a sealing ring 5.
[0026] The lamp board 2 is provided with several groups of lamp bead clusters, each of which is composed of 4 LED lamp beads. The lamp beads in the lamp bead cluster are arranged in a cross pattern and the lamp bead clusters are distributed in an array pattern. A wire hole is provided in the middle of the lamp board 2, and several first screw holes are distributed in the middle of the lamp board 2 along the long side direction.
[0027] The heat sink 1 is provided with a heat sink substrate 11, and a plurality of blind holes 13 that are not drilled are distributed in the middle of the surface of the heat sink substrate 11 along the long side direction. The lamp board 2 is fixed to the heat sink substrate 11 through the first screw hole and the blind hole 13. The blind hole 13 can prevent water from entering from the bottom of the heat sink substrate 11. A fixed through hole is provided in the middle of the heat sink substrate 11. After the lamp bead clusters are electrically connected, the cable passes through the wire hole and the fixed through hole, and finally is fixed to the fixed through hole with a cable fixing head. The back of the heat sink substrate 11 is provided with heat sink fins 12 that are perpendicular to the heat sink substrate 11, and the heat sink fins 12 are evenly distributed directly below the lamp bead cluster of the lamp board 2.
[0028] The glass lens 3 includes a plurality of lens bodies 31 and a lens base 32 connected to the lens bodies 31. The lens bodies 31 and the lamp bead clusters are arranged one by one. The edge of the lens base 32 is provided with a plurality of positioning grooves 33. The lens base 32 is also provided with a plurality of screw avoidance cavities, and the screw avoidance cavities are used to avoid the screws fixed in the first screw holes.
[0029] The pressing plate 4 includes a pressing plate body 41, on which two lens mounting positions 42 are arranged. The lens mounting positions 42 run through the upper and lower surfaces of the pressing plate 4. A raised pressure strip 43 is arranged around the lens mounting position 42. The pressure strip 43 surrounds the lens mounting position 42. A glue dispensing groove 44 is arranged on the pressure strip 43. The glue dispensing groove 44 is filled with glue. The edge of the lens base 32 covers the top of the glue dispensing groove 44. The pressing plate 4 is provided with a plurality of positioning protrusions 45, which are arranged on the outer circle of the glue dispensing groove 44. The positioning protrusions 45 are adapted to the positioning grooves 33 in a one-to-one correspondence, so as to facilitate the positioning and installation of the pressing plate 4 and the glass lens 3. A sealing groove 46 is arranged around the periphery of the pressing plate body 41, and the sealing ring 5 is installed in the sealing groove 46. A plurality of second screw holes are distributed around the periphery of the sealing groove 46, and the second screw holes are used to fix the pressing plate 4 on the heat dissipation substrate 11.
[0030] The cross section of the sealing ring 5 is U-shaped.
[0031] During assembly: Step S1, first invert the pressing plate 4, and install the sealing ring 5 into the sealing groove 46; Step S2, fill the glue dispensing groove 44 with glue; Step S3, place the lens body 31 of the glass lens 3 into the lens mounting position 42, and the edge of the lens base 32 is bonded to the top of the glue dispensing groove 44; Step S4, install the light board 2 on the heat dissipation substrate 11 with screws, and fix the cable fixing head; In order to improve production efficiency, steps S1-S3 and step S4 can be performed simultaneously, and step S4 does not have to wait for step S3 to be completed before operating. Step S5, after steps S3 and S4 are completed, fix the heat sink 1 assembled with the light board 2 on the pressing plate 4 with screws, so that the light board 2 is below the glass lens 3; Step S6, invert the assembled LED module and wait for the glue to dry.
[0032] The utility model does not need to wait until the glue in the glue dispensing groove 44 dries up before performing the final product assembly, which can save production efficiency. The glass lens 3 and the pressing plate 4 are fixed by glue to achieve sealing between the two, and then the pressing plate 4 is fixed on the heat dissipation substrate 11. Since the second screw hole on the pressing plate 4 is at a certain distance from the glass lens 3, the pressing force of the locking screw will not act on the glass lens 3, thereby preventing damage to the glass lens 3 during the assembly process, thereby improving the sealing of the LED module.
[0033] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A glass lens module for LED lamps, characterized in that: The invention comprises a heat sink (1), a lamp panel (2), a glass lens (3), a pressing plate (4) and a sealing ring (5); a lens mounting position (42) is provided on the pressing plate (4); a glue dispensing groove (44) is provided around the lens mounting position (42); a sealing groove (46) is provided around the pressing plate (4); the sealing ring (5) is arranged in the sealing groove (46); the glass lens (3) comprises a plurality of lens bodies (31) and a lens base (32) connected to the lens bodies (31); the lens body (31) is arranged in the lens mounting position (42); the glue dispensing groove (44) is filled with glue; the edge of the lens base (32) covers the top of the glue dispensing groove (44); the lamp panel (2) is fixed on the heat sink (1) and is located below the glass lens (3); and the pressing plate (4) is fixed on the heat sink (1).
2. The LED lamp glass lens module according to claim 1, characterized in that: The lens base (32) is provided with a positioning groove (33), the pressing plate (4) is provided with a positioning protrusion (45), the positioning protrusion (45) is arranged on the outer ring of the glue dispensing groove (44), and the positioning protrusion (45) is adapted to the positioning groove (33).
3. The LED lamp glass lens module according to claim 1, characterized in that: A raised pressure strip (43) is provided around the lens mounting position (42), and a glue dispensing groove (44) is provided on the pressure strip (43).
4. The LED lamp glass lens module according to claim 1, characterized in that: A heat dissipation substrate (11) is provided on the heat dissipation sheet (1), and heat dissipation fins (12) perpendicular to the heat dissipation substrate (11) are provided on the back of the heat dissipation substrate (11); the light board (2) is fixed on the heat dissipation substrate (11) and is located below the glass lens (3); and the pressure plate (4) is fixed on the heat dissipation substrate (11).
5. The LED lamp glass lens module according to claim 4, characterized in that: The heat dissipation substrate (11) is provided with a blind hole (13) which does not penetrate the heat dissipation substrate (11), and the blind hole (13) is used to fix the lamp board (2).
6. The LED lamp glass lens module according to claim 1, characterized in that: The pressing plate (4) is fixed on the heat sink (1) by means of screws.
7. The LED lamp glass lens module according to claim 4, characterized in that: The pressing plate (4) is fixed on the heat dissipation substrate (11) by means of screws.
8. The LED lamp glass lens module according to claim 1, characterized in that: The lamp board (2) is provided with a plurality of lamp bead clusters, each of which is composed of more than one LED lamp bead, and the lens body (31) is arranged in a one-to-one correspondence with the lamp bead clusters.
Citation Information
Patent Citations
LED module with good waterproofness
CN220911153U