Cooling and spraying device for aluminum material forming
By designing an aluminum molding and cooling spray device, using a sprayer and multiple nozzles to achieve uniform cooling of aluminum, and saving water resources through the water collection tank and circulating water pump system, the problem of difficult to achieve uniform cooling and water resource consumption in traditional methods is solved, and the molding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420391754.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-03-01
AI Technical Summary
It is difficult to achieve uniform cooling during the molding of existing aluminum materials, resulting in thermal stress and quality problems. At the same time, traditional water quenching methods consume a large amount of water resources and increase production costs.
Aluminum molding cooling spray device is designed, and the cooling medium is uniformly sprayed on the surface of the aluminum using a sprayer and multiple spray heads, and the cooling water is recycled through the water collection tank and circulating water pump system.
The uniform cooling of aluminum is achieved, thermal stress is reduced, molding quality is improved, and the water resources are saved and production costs are reduced by recycling cooling water.
Smart Images
Figure CN222783783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material forming processing equipment, in particular to an aluminum material forming cooling spray device. Background Art
[0002] At present, in the aluminum forming process, the commonly used cooling methods include natural air cooling, water quenching and the application of other cooling media. However, there are some problems with traditional cooling methods, such as natural cooling or water quenching, which often makes it difficult to achieve uniform cooling of aluminum, which may lead to large temperature differences between the surface and the inside of the aluminum, causing thermal stress, deformation and other quality problems. At the same time, the use of traditional water quenching to cool down will consume a lot of water resources, which not only increases production costs, but also imposes a certain burden on the environment.
[0003] Therefore, in view of the above problems, an aluminum forming cooling spray device is proposed. Utility Model Content
[0004] In order to make up for the shortcomings of the existing technology, the problem of uniform cooling of aluminum materials, which is often difficult to achieve, is solved. This may lead to large temperature differences between the surface and interior of the aluminum materials, induce thermal stress, lead to deformation and other quality problems, consume a lot of water resources, and increase production costs.
[0005] The technical solution adopted by the utility model to solve its technical problems is: the aluminum-molded cooling spray device described in the utility model comprises a device body, a rotating shaft is arranged inside the device body, and a transmission wheel is installed on the outer wall of the rotating shaft, an aluminum material is arranged below the transmission wheel, a support plate is installed on the right side of the aluminum material, and a baffle is arranged above the support plate, a sprayer is installed above the aluminum material, and a nozzle is reserved at the bottom of the sprayer, a water pipe is arranged on the top of the sprayer, a water pump is installed at the end of the water pipe, and a main water tank is arranged at the bottom of the water pump, a water collecting tank is installed at the bottom of the device body, a filter screen is arranged on the surface of the water collecting tank, and an inclined plate is installed below the filter screen, a circulating water pump is arranged above the water collecting tank, and a circulating pipe is installed above the circulating water pump.
[0006] Preferably, a chute is provided on the front side of the water collecting tank, and an isolation plate is provided above the chute.
[0007] Preferably, the rotating shaft and the transmission wheel are rotationally connected, and the transmission wheel and the aluminum material are tightly fitted.
[0008] Preferably, the spray heads are symmetrically arranged about the central axis of the sprayer, and the sprayer is connected to the water pump via a water pipe.
[0009] Preferably, the inclined plate and the water collecting box are integrated, and the water collecting box and the filter screen are snap-fitted.
[0010] Preferably, the water collecting box forms a sliding structure with the isolation plate through a slide groove, and the central axis of the isolation plate is parallel to the central axis of the device body.
[0011] The beneficial effects of the utility model are:
[0012] 1. The conveying wheel in this device is made of stainless steel with a smooth surface. It will not affect the surface of the aluminum when rotating. When cooling the aluminum, there is no need to bend and deform the aluminum to prevent the aluminum from being damaged when bending. It has a certain protective effect. There are multiple nozzles, and the spray structure design ensures that the cooling medium covers the surface of the aluminum in a uniform manner, so that the entire aluminum is cooled evenly, which helps to reduce thermal stress and improve the quality and stability of the aluminum after forming. The spray structure sprays the cooling medium in the form of fine water mist, which increases the contact area between the cooling medium and the surface of the aluminum, improves the cooling effect, and makes the cooling more rapid and effective.
[0013] 2. This device collects dripping cooling water through a water collecting tank. The filter screen has a filtering function and can filter impurities contained in the cooling water. After the cooling water enters the water collecting tank and reaches a certain water storage volume, the circulating water pump is started to re-transport the used cooling water to the main water tank through the circulating pipe. Since the cooling medium can be recycled, the combination of the water delivery pump and the circulating water pump can reduce the waste of water resources and achieve energy-saving and environmental protection effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole viewed from the front;
[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the overall three-dimensional structure of the utility model from the rear;
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the main body of the device of the utility model when viewed from above.
[0019] In the figure: 1. Device body; 2. Rotating shaft; 3. Conveying wheel; 4. Aluminum material; 5. Support plate; 6. Baffle; 7. Sprayer; 8. Nozzle; 9. Water pipe; 10. Water pump; 11. Main water tank; 12. Water collecting tank; 13. Filter; 14. Inclined plate; 15. Circulating water pump; 16. Circulating pipe; 17. Chute; 18. Isolation plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1
[0022] See also Figures 1 to 4 As shown, an aluminum forming cooling spray device includes a device body 1, a rotating shaft 2 is arranged inside the device body 1, and a transmission wheel 3 is installed on the outer wall of the rotating shaft 2, an aluminum material 4 is arranged below the transmission wheel 3, and a support plate 5 is installed on the right side of the aluminum material 4, and a baffle 6 is arranged above the support plate 5, a sprayer 7 is installed above the aluminum material 4, and a nozzle 8 is reserved at the bottom of the sprayer 7, a water pipe 9 is arranged on the top of the sprayer 7, and a water pump 10 is installed at the end of the water pipe 9, and a main water tank 11 is arranged at the bottom of the water pump 10, a water collecting tank 12 is installed at the bottom of the device body 1, and a filter screen 13 is arranged on the surface of the water collecting tank 12, and an inclined plate 14 is installed below the filter screen 13, a circulating water pump 15 is arranged above the water collecting tank 12, and a circulating pipe 16 is installed above the circulating water pump 15.
[0023] The rotating shaft 2 and the transmission wheel 3 are rotationally connected, and the transmission wheel 3 and the aluminum material 4 are tightly fitted. There are four transmission wheels 3, two in a group. After the device is powered on, the rotating shaft 2 drives the aluminum material 4 to move to the right. The transmission wheel 3 itself is made of stainless steel and the surface is smoothed. It will not affect the surface of the aluminum material 4 when rotating. The support plate 5 and the baffle 6 can limit the aluminum material 4. When cooling the aluminum material 4, there is no need to bend and deform the aluminum material 4, so that it can maintain a straight shape.
[0024] The nozzles 8 are symmetrically arranged about the central axis of the sprayer 7, and the sprayer 7 forms a connecting structure with the water pump 10 through the water pipe 9. When the aluminum material 4 is conveyed inside the two conveying wheels 3, the water pump 10 is started to extract cooling water from the main water tank 11 and convey the cooling water to the inside of the sprayer 7 through the water pipe 9. There are multiple nozzles 8, and the spray structure design ensures that the cooling medium covers the surface of the aluminum material in a uniform manner, so that the entire aluminum material 4 is evenly cooled, which helps to reduce thermal stress and improve the quality and stability of the aluminum material after forming. The spray structure sprays the cooling medium in the form of fine water mist, which increases the contact area between the cooling medium and the surface of the aluminum material 4, improves the cooling effect, and makes the cooling more rapid and effective.
[0025] The inclined plate 14 and the water collecting tank 12 are integrated, and the water collecting tank 12 and the filter screen 13 are snap-fitted together. The water collecting tank 12 and the inclined plate 14 are convenient for collecting dripping cooling water. The filter screen 13 has a filtering function and can filter impurities contained in the cooling water. After the cooling water enters the water collecting tank 12 and reaches a certain water storage volume, the circulating water pump 15 is started to re-transport the used cooling water to the main water tank 11 through the circulating pipe 16 for recycling. This can reduce the cost of use and prevent the low cooling water reserve in the main water tank 11 from causing insufficient cooling effect on the aluminum material 4.
[0026] Embodiment 2
[0027] See also Figures 1 to 3 As shown, the cooling spray device is formed of aluminum material 4, a chute 17 is opened on the front side of the water collecting box 12, and an isolation plate 18 is arranged above the chute 17.
[0028] The water collecting box 12 forms a sliding structure with the isolation plate 18 through the slide groove 17, and the central axis of the isolation plate 18 is parallel to the central axis of the device body 1. The isolation plate 18 slides into the slide groove 17 to isolate the internal structure of the device body 1, preventing the operator from being injured by spray splashing when cooling the aluminum material 4, and also facilitating the maintenance and inspection of the internal structure.
[0029] Working principle: First, there are four transmission wheels 3, two in a group. After the device is powered on, it is driven to rotate through the rotating shaft 2, thereby driving the aluminum material 4 to move to the right. The transmission wheel 3 itself is made of stainless steel and the surface is smoothed. The support plate 5 and the baffle 6 can limit the aluminum material 4. When cooling the aluminum material 4, there is no need to bend and deform the aluminum material 4 to keep it in a straight line. When the aluminum material 4 is transmitted inside the two transmission wheels 3, the water pump 10 is started to pump cooling water from the main water tank 11 and transport the cooling water to the inside of the sprayer 7 through the water pipe 9. There are multiple nozzles 8, and the spray structure design ensures that the cooling medium covers the surface of the aluminum material in a uniform manner, so that the entire aluminum material 4 is evenly cooled.
[0030] Finally, the water collecting tank 12 and the inclined plate 14 are convenient for collecting the dripping cooling water. The filter screen 13 has a filtering function and can filter the impurities contained in the cooling water. After the cooling water enters the water collecting tank 12 and reaches a certain water storage volume, the circulating water pump 15 is started, and the used cooling water is re-transported to the main water tank 11 through the circulating pipe 16 for recycling. It slides into the isolation plate 18 through the chute 17, which can isolate the internal structure of the device body 1 to prevent the spray splashing when cooling the aluminum material 4 and cause harm to the operator. At the same time, it is also convenient for maintenance and repair of the internal structure.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A cooling spray device for aluminum forming, characterized in that: The invention comprises a device body (1), wherein a rotating shaft (2) is arranged inside the device body (1), and a transmission wheel (3) is installed on the outer wall of the rotating shaft (2), an aluminum material (4) is arranged below the transmission wheel (3), and a support plate (5) is installed on the right side of the aluminum material (4), and a baffle (6) is arranged above the support plate (5), a sprayer (7) is installed above the aluminum material (4), and a nozzle (8) is reserved at the bottom of the sprayer (7), and a water delivery nozzle (8) is arranged on the top of the sprayer (7). A water delivery pipe (9) is provided, and a water delivery pump (10) is installed at the end of the water delivery pipe (9), and a main water tank (11) is arranged at the bottom of the water delivery pump (10); a water collecting tank (12) is installed at the bottom of the device body (1), and a filter screen (13) is arranged on the surface of the water collecting tank (12), and an inclined plate (14) is installed below the filter screen (13); a circulating water pump (15) is arranged above the water collecting tank (12), and a circulating pipe (16) is installed above the circulating water pump (15).
2. The aluminum material forming cooling spray device according to claim 1 is characterized in that: A chute (17) is provided on the front side of the water collecting box (12), and an isolation plate (18) is provided above the chute (17).
3. The aluminum material forming cooling spray device according to claim 1 is characterized in that: The rotating shaft (2) and the transmission wheel (3) are rotationally connected, and the transmission wheel (3) and the aluminum material (4) are tightly fitted.
4. The aluminum material forming cooling spray device according to claim 1, characterized in that: The spray head (8) is symmetrically arranged about the central axis of the sprayer (7), and the sprayer (7) forms a communication structure with the water delivery pump (10) through the water delivery pipe (9).
5. The aluminum material forming cooling spray device according to claim 1, characterized in that: The inclined plate (14) and the water collecting box (12) are integrally arranged, and the water collecting box (12) and the filter screen (13) are snap-fittedly connected.
6. The aluminum material forming cooling spray device according to claim 2, characterized in that: The water collecting box (12) forms a sliding structure with the isolation plate (18) through the sliding groove (17), and the central axis of the isolation plate (18) is parallel to the central axis of the device body (1).